JLG Telescopic Boom Lift 600S 660SJ Service And Maintenance Manual 3121298

[Hubert Veidt]

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JLG Telescopic Boom Lift 600S 660SJ Service And Maintenance Manual 3121298
Size: 21.31 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telescopic
Type of Manual: Service And Maintenance Manual, Hydraulic And Electrical Schematic
Model: JLG 600S 660SJ Telescopic Boom Lift
Serial Number: 0300171769 To Present
Engine:
Deutz TD 2.9
Deutz D201 1L04
GM 3.0L
Part Number: 3121298
Publication Date: 2014
Number of Pages: 328 Pages

Contents:
Section A. Introduction - Maintenance Safety Precautions
A General
B Hydraulic System Safety
C Maintenance
Section 1. Specifications
1.1 Operating Specifications
1.2 Dimensional Data
1.3 Capacities
1.4 Tires
1.5 Engine Data
1.6 Function Speeds
1.7 Torque Requirements
1.8 Hydraulic Oil
1.9 Major Component Weights
1.10 Operator Maintenance
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
2.2 Service and Guidelines
2.3 Lubrication and Information
2.4 Cylinder Drift Test
2.5 Pins and Composite Bearing Repair Guidelines
2.6 Welding on JLG Equipment
Section 3. Chassis & Turntable
3.1 Tires & Wheels
3.2 Torque Hub
3.3 Free Wheeling Option
3.4 Drive Motor
3.5 Oscillating Axle Bleed Procedure and Lockout Test
3.6 Steer Adjustments
3.7 Swing Drive
3.8 Swing Bearing
3.9 Rotary Coupling
3.10 Generator
3.11 Deutz D2.9 L4 Engine
3.12 Deutz D2011 Engine
3.13 Spark Arrester Cleaning Instructions
3.14 Glow Plugs
3.15 Deutz EMR 2
3.16 Bio Fuel in Deutz Engines
3.17 GM Engine General Maintenance
3.18 GM Engine Dual Fuel System
3.19 GM Engine Fuel System Repair
3.20 GM Engine LPG Fuel System Diagnosis
Section 4. Boom & Platform
4.1 Boom Systems
4.2 Wear Pads
4.3 Boom Disassembly/Assembly & Cable Replacement
4.4 Wire Rope
4.5 Wire Rope Tensioning Adjustment
4.6 Articulating Jib Boom
4.7 Limit Switches and Cam Valve Adjustment
4.8 Boom Cleanliness Guidelines
4.9 Rotary Actuator
4.10 Foot Switch Adjustment
4.11 Platform
4.12 Powertrack Maintenance
Section 5. Hydraulics
5.1 O-Ring Lubrication
5.2 Cylinders - Theory of Operation
5.3 Cylinder Checking Procedure
5.4 Cylinder Removal and Installation
5.5 Cylinder Repair
5.6 Hydraulic Pump (Gear)
5.7 Variable Pump
5.8 Hydraulic Component Start-Up
5.9 Pressure Setting Procedures
Section 6. JLG Control System
6.1 Introduction
6.2 Machine Personality Settings
6.3 Machine Orientation When Setting Function Speeds
6.4 CANbus Communications
Section 7. Basic Electrical Information & Schematics
7.1 General
7.2 Multimeter Basics
7.3 Applying Silicone Dielectric Compound to Electrical Connections
7.4 AMP Connector
7.5 Deutsch Connectors