JLG Telehandler R1385 Operation Safety Manual 3122345500

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JLG Telehandler R1385 Operation Safety Manual 3122345500
Size: 25.32 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Operation Safety Manual
Model: JLG R1385 Telehandler
Part Number: 3122345500
Publication Date: 2025
Number of Pages: 360 Pages

Contents:
R1385 Cover Page
R1385 Revsion Log

Other Publications Available​

Vehicle Identification​

Serial Number Plate​

Read This First

Operator Qualifications​

Modifications​

General Introduction

Introduction​

Recipients​

Training​

Machine Orientation​

General Safety Practices

Hazard Classification System​

1.1.1 Safety Alert System and Safety Signal Words​

General Precautions​

Operation Safety​

1.3.1 Electrical Hazards​

1.3.2 Tip Over Hazard​

1.3.3 Travel Hazard​

1.3.4 Load Falling Hazard​

1.3.5 Lifting Personnel​

1.3.6 Driving Hazards on Slopes​

1.3.7 Pinch Points and Crush Hazards​

1.3.8 Fall Hazard​

1.3.9 Chemical Hazards​

1.3.10 Windy Conditions​

Accessing the Rotating Cab​

Traveling with a Load​

1.5.1 General Warnings for Traveling with a Load​

1.5.2 Handling Loads with Rotary Machines​

1.5.3 Use of Cables, Ropes, and Slings​

Personal Protective Equipment (PPE)​

1.6.1 Protective Clothing​

1.6.2 Noise Protection​

1.6.3 Protection Against Objects falling from Height​

1.6.4 Protection from Flying Fragments​

Preparing for Accidents​

1.7.1 Emergency Call​

Pre-Operation & Inspection

Preparation, Inspection, and Maintenance​

Pre-Operation Check and Inspection​

Safety Decals​

2.3.1 Safety Decal Descriptions​

Starting and Stopping the Engine​

2.4.1 Starting the Engine​

Warm-Up and Operational Checks​

2.5.1 Warm-Up Check​

2.5.2 Operational Check​

Cab and Features

Operator Cab​

3.1.1 Enclosed Cab Information​

3.1.2 Door Opening — External Handle​

3.1.3 Door Opening — Interior Handle​

3.1.4 Climbing In and Out of the Cab​

Cab Features​

3.2.1 Cab Door Window​

3.2.2 Rear Window​

3.2.3 Window Wipers and Washers​

3.2.4 Heated Mirrors (If Equipped)​

3.2.5 Sunshade​

3.2.6 Cab Ventilation​

3.2.7 Air Conditioning (If Equipped)​

3.2.8 12 Volt Socket​

3.2.9 Storage Compartment​

3.2.10 Cup Holder​

Operator Seat​

3.3.1 Operator Presence Seat Sensor​

3.3.2 Seat Adjustment​

3.3.3 Seat Belts​

Lights​

3.4.1 Cab Lighting​

3.4.2 Low Beam Lights and Side Lights​

3.4.3 High Beam Lights​

3.4.4 Cab Front Light (If Equipped)​

3.4.5 Cab Rear Light (If Equipped)​

3.4.6 Boom Head Work Light (If Equipped)​

3.4.7 Rotating Beacon Light​

3.4.8 Emergency Lights​

Cameras​

3.5.1 Reverse Camera​

3.5.2 Wireless Cameras​

3.5.3 Camera Display Menu​

3.5.4 Adding an Extra Camera​

Additional Features​

3.6.1 Cab Front Glass Protection (If Equipped)​

3.6.2 Tool Compartment​

Controls & Indicators

Machine Leveling Controls​

4.1.1 Transverse Leveling Device​

4.1.2 Bubble Level​

Instrument Panel​

Display Screen and Functions​

4.3.1 Display Screen​

4.3.2 Travel Icon​

4.3.3 Gear Selection Icon​

4.3.4 Steering Mode Icons​

4.3.5 Steering Status Icon​

4.3.6 Multifunction Icon​

4.3.7 Elevated Boom Icon​

4.3.8 Transmission Status Icon​

4.3.9 Engine Status Icon​

4.3.10 Air Intake Icon​

4.3.11 Clock​

4.3.12 Hourmeter​

4.3.13 DEF Level​

4.3.14 Engine RPM Increase​

4.3.15 HC Hydrocarbon Accumulation (ATS FULL)​

VDC Controller​

4.4.1 VDC Controller​

Drive Modes​

4.5.1 Changing the Drive mode​

4.5.2 NORMAL Mode​

4.5.3 ECO Mode​

4.5.4 CREEP Mode​

4.5.5 ECO-WORK Function​

4.5.6 Electronic Hand Throttle​

Multifunction Display​

4.6.1 Initial Check​

4.6.2 Home Screen​

4.6.3 Axles Swing Lock Icons​

4.6.4 Turret Rotation Icon​

4.6.5 Outriggers Status Icon​

4.6.6 Operating Mode Icon​

4.6.7 Levelness Icon​

4.6.8 Digital Level​

4.6.9 Bookmarks​

4.6.10 Menu​

4.6.11 Active Errors​

4.6.12 Clock and Clock Settings​

4.6.13 Service Icon​

4.6.14 Limits​

4.6.15 Resolution​

4.6.16 Load Capacity Charts​

4.6.17 Attachment Automatic Recognition System (ARS)​

Ignition Switch​

Joystick Controls​

4.8.1 Double Joystick with Capacitive Captive Personnel Presence Sensor​

Steering Wheel Adjustment​

4.9.1 Steering Wheel Tilt Adjustment​

4.9.2 Steering Wheel Height Adjustment​

Anti-Tipping Device​

4.10.1 Anti-Tipping Device Safety Precautions​

4.10.2 Anti-Tipping Device Description​

4.10.3 Longitudinal Movement Indicator and Anti-Tipping Icon​

ByPass Key​

Attachment Selection Key​

4.12.1 Attachment Automatic Recognition System​

Multifunction Control Lever​

4.13.1 Direction Indicators​

4.13.2 Horn​

4.13.3 Front Windshield Wiper​

4.13.4 Window Washer​

Parking Brake and Pedals​

4.14.1 Parking Brake​

4.14.2 Service Brake Pedal​

4.14.3 Inching Pedal​

4.14.4 Accelerator Pedal​

Pressure Gauge​

Outrigger Controls​

4.16.1 Rotary Telehandler Working Modes with Two Outriggers​

4.16.2 Outriggers Movements​

4.16.3 Double Joystick Controls​

4.16.4 Automatic Stabilization​

4.16.5 Machine Capacity in Relation to the Working Sectors of the Outriggers​

4.16.6 Automatic Planarity of the Machine on Outriggers​

4.16.7 Additional Outrigger Platforms (If Equipped)​

Automatic Swing Axle Lock​

Turret Rotation Lock​

Continuous Oil Function​

Operation

Engine​

5.1.1 FPT Series N Stage V Engine​

5.1.2 Validation Restart​

5.1.3 DEF Filter Maintenance​

DPF - Diesel Particulate Filter Regeneration​

5.2.1 Description​

5.2.2 Forced Regeneration Switch​

5.2.3 Inhibited Regeneration Switch​

Remote Control​

5.3.1 Remote Control Support Tray​

5.3.2 Remote Control Description​

Remote Control Functions​

5.4.1 Emergency Stop on Remote Control​

5.4.2 Movement Speed Lever​

5.4.3 Accelerator Lever​

5.4.4 Remote Control On/Off Key​

5.4.5 Remote Control and Horn Button​

5.4.6 Boom Control Joystick (2)​

5.4.7 Boom Control Joystick (3)​

5.4.8 Electric Contact on Boom Head Button​

5.4.9 Boom Head Solenoid Valve Lever​

5.4.10 Machine Attachment Function Levers​

Remote Control Display​

Remote Control Operation​

5.6.1 Remote Control Connection Cable​

5.6.2 Remote Control Operation​

5.6.3 Turn Off Machine and Remote Control​

5.6.4 Remote Control Receiver​

5.6.5 Recharging the Remote Control​

Operation Check with Anti-Tipping Device Load​

Loading and Securing for Transport​

5.8.1 Lifting the Machine​

5.8.2 Transporting Machine on a Trailer​

Attachments

Approved Attachments​

6.1.1 Attachment Holding Plate Mounted Attachments​

Unapproved Attachments​

Equivalent Load​

6.3.1 Load Centers Beyond 24 Inches​

Use of the Capacity Chart​

6.4.1 Load Charts​

6.4.2 Reading the Capacity Charts​

6.4.3 Use of the Capacity Charts​

6.4.4 Legend for Capacity Load Charts​

JLG Supplied Attachments​

6.5.1 Attachment Pre-Use Checks​

6.5.2 Attachment List​

Attachment Installation​

6.6.1 Installation Procedure​

6.6.2 Hydraulic Sockets and Electrical Contact on Boom Head*​

6.6.3 Hydraulic Connections​

6.6.4 Electrical Contact on Boom Head (If Equipped)​

6.6.5 Electrical Connections​

6.6.6 Attachment Quick Coupling​

6.6.7 Attachment Removal​

Attachment Operation​

Forks​

6.8.1 Forks Inspection – Thickness​

6.8.2 Forks Inspection – Deformation and Integrity​

6.8.3 Forks Usage​

6.8.4 Forks Adjustment​

6.8.5 Moving Loads with Forks​

6.8.6 Transporting a Load with Forks​

6.8.7 Lifting a Load from the Ground​

6.8.8 Picking a Load from a High Position​

6.8.9 Positioning a Load in a High Position​

6.8.10 Picking Up a Round Load​

6.8.11 Use of non-JLG Branded Tools Attached to Forks​

Buckets​

6.9.1 Bucket Usage​

6.9.2 Fixed Tilt Indicator Use​

6.9.3 Safe Working Procedures​

Personnel Platform Attachments​

6.10.1 Platform Identification​

6.10.2 Lanyard Anchorage Points​

6.10.3 Platform Features​

6.10.4 Prior to Use​

6.10.5 Platform Movement Controls​

6.10.6 Platform Remote Control​

6.10.7 Platform Safety Decals​

Fixed Winch Attachment​

6.11.1 Fixed Winch Identification and Technical Data​

6.11.2 Preliminary Checks​

6.11.3 Winch Installation​

6.11.4 Winch Removal​

6.11.5 Operation​

6.11.6 Winch Maintenance Schedules​

6.11.7 Handling Loads​

6.11.8 Descent Limit Switch​

6.11.9 Lifting Limit Switch​

6.11.10 Winch Connections​

Trellis Winch Attachment​

6.12.1 Safety Precautions​

6.12.2 Installation​

6.12.3 Removal​

6.12.4 Operation​

6.12.5 Trellis Winch Maintenance Schedules​

6.12.6 Descent Limit Switch​

6.12.7 Lifting Limit Switch​

6.12.8 Load Control Valve​

6.12.9 Load Cell or Load Limiter (If Equipped)​

6.12.10 Connection Types​

Romaster Attachment​

6.13.1 Romastor Information and Safety​

6.13.2 Specifications​

6.13.3 Operating Instructions​

6.13.4 Cleaning​

6.13.5 Maintenance​

Emergency Procedures

Emergency Stop Button​

Towing a Disabled Product​

7.2.1 Moving Short Distances​

7.2.2 Moving Longer Distance​

7.2.3 Towing with Electrical Panel On​

7.2.4 Towing with Engine Failure​

7.2.5 Manually Disengage the Internal Parking Brake​

7.2.6 Manually Disable the 2–Gear Hydrostatic Transmission​

Emergency Lowering of Boom​

Emergency Personnel Platform Recovery - Electric​

7.4.1 Boom Retraction​

7.4.2 Platform Recovery from Cab​

Machine Shifted with Turret Rotated​

Emergency Exit from Enclosed Cab​

Lubrication & Maintenance

Introduction​

8.1.1 Clothing and Safety Gear​

Pre-Maintenance Operations​

Opening the Engine Hood​

Opening the Turret Hood​

8.4.1 Opening the Turret Hood​

8.4.2 Closing the Turret Hood​

Removing the Chassis Protection Plate​

General Maintenance Instructions​

8.6.1 Machine Components​

8.6.2 Pressure Gauge​

Boom Prop​

Wheel Chock​

Block Valves​

Batteries​

8.10.1 Recharging Batteries​

Maintenance Schedules​

8.11.1 Maintenance Schedule Intervals Legend​

8.11.2 Safety Checks​

8.11.3 As Needed Checks​

8.11.4 Every 10 Hours​

8.11.5 Every 50 Hours​

8.11.6 Every 250 Hours​

8.11.7 Every 500 Hours​

8.11.8 Every 1000 Hours​

8.11.9 Every 2000 Hours​

8.11.10 Every 3000 Hours​

8.11.11 Every 3600 Hours​

8.11.12 Every 4000 Hours​

8.11.13 Every 10,000 Hours​

8.11.14 Every 2 Years​

Lubrication Schedules​

8.12.1 Greasing Fifth Wheel Teeth​

Operator Maintenance Instructions​

8.13.1 Engine Oil​

8.13.2 Air Intake System​

8.13.3 Hydraulic Oil​

8.13.4 Brake System​

8.13.5 Engine Cooling System​

8.13.6 Windshield Washer System​

8.13.7 Cab Air Filters​

Tires​

8.14.1 Tire Safety Precautions​

8.14.2 Tire Damage​

8.14.3 Tire Air Pressure Check​

8.14.4 Tire Replacement​

8.14.5 Tire and Wheel Replacement​

8.14.6 Wheel Installation​

8.14.7 Epicycloidal Reduction Gear Oil Check​

Diesel Exhaust Fluid (DEF)​

8.15.1 Proper Use​

8.15.2 Specifications​

8.15.3 Tank Filling​

8.15.4 After Run Indicator​

8.15.5 DEF — Urea Quality​

8.15.6 DEF — Urea Level​

8.15.7 DEF — Urea Circuit Errors​

Troubleshooting

9.1 Engine​

9.2 Hydraulic Transmission System​

9.3 Brakes​

9.4 Steering Wheel​

9.5 Telescopic Boom​

9.6 Turret Rotation​

9.7 Warning Codes​

Appendix

Machine Specifications​

10.1.1 Dimensions​

10.1.2 Performance​

10.1.3 Engine​

10.1.4 Weights​

10.1.5 Electrical and Hydraulic System​

10.1.6 Transmission​

10.1.7 Axles​

10.1.8 Acoustic Pressure​

10.1.9 Acoustic Power​

10.1.10 Vibration​

10.1.11 Tires​

10.1.12 Fluids​

10.1.13 Environmental Conditions​

10.1.14 Electromagnetic Interference​

10.1.15 Radiations​

Attachments Specifications​

10.2.1 Counter Plate with Forks​

10.2.2 Bucket​

Machine Cleaning​

10.3.1 Rotating Telehandler Cleaning​

10.3.2 Glass Cleaning​

10.3.3 Cab Cleaning​

10.3.4 Safety Decals Cleaning​

Telehandler Storage​

10.4.1 Inactivity​

10.4.2 Extended Period of Inactivity​

10.4.3 Restarting the Telehandler​

Definitions​