JLG Telehandler R11100 Operation Safety Manual 31211947

[Hyundai]

Download this document, you need 500 Gallons

JLG Telehandler R11100 Operation Safety Manual 31211947
Size: 22.62 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Operation Safety Manual
Model: JLG R11100 Telehandler
Part Number: 31211947
Publication Date: 2024
Number of Pages: 344 Pages

Contents:
cover page R11100
Revision Log

Other Publications Available​

Vehicle Identification​

Serial Number Plate​

Read This First

Operator Qualifications​

Modifications​

General Introduction

Introduction​

Recipients​

Training​

Machine Orientation​

General Safety Practices

Hazard Classification System​

1.1.1 Safety Alert System and Safety Signal Words​

General Precautions​

Operation Safety​

1.3.1 Electrical Hazards​

1.3.2 Tip Over Hazard​

1.3.3 Travel Hazard​

1.3.4 Load Falling Hazard​

1.3.5 Lifting Personnel​

1.3.6 Driving Hazards on Slopes​

1.3.7 Pinch Points and Crush Hazards​

1.3.8 Fall Hazard​

1.3.9 Chemical Hazards​

1.3.10 Windy Conditions​

Accessing Rotated Cab​

Traveling with a Load​

1.5.1 General Warnings for Traveling with a Load​

1.5.2 Handling Loads with Rotary Machines​

1.5.3 Use of Cables, Ropes, and Slings​

Personal Protective Equipment (PPE)​

1.6.1 Protective Clothing​

1.6.2 Noise Protection​

1.6.3 Protection Against Objects falling from Height​

1.6.4 Protection from Flying Fragments​

Preparing for Accidents​

1.7.1 Emergency Call​

Pre-Operation and Inspection

Preparation, Inspection, and Maintenance​

Pre-Operation Check and Inspection​

Safety Decals​

2.3.1 Safety Decal Descriptions​

Warm-Up and Operational Checks​

2.4.1 Warm-Up Check​

2.4.2 Operational Check​

Operator Cab​

2.5.1 Cab Components Description​

2.5.2 Door Opening — External Handle​

2.5.3 Door Opening — Interior Handle​

2.5.4 Climbing In and Out of the Cab​

Cab Features​

2.6.1 Cab Door Window​

2.6.2 Heated Mirrors (If Equipped)​

2.6.3 Rear Window​

2.6.4 Sunshade​

2.6.5 Cab Ventilation​

2.6.6 Webasto Auxiliary Heating​

2.6.7 Air Conditioning (If Equipped)​

2.6.8 12 Volt Socket​

2.6.9 Storage Compartment​

2.6.10 Cab Front Glass Protection (If Equipped)​

Controls and Indicators

General​

Controls​

3.2.1 Instrument Panel​

3.2.2 Display Screen​

3.2.3 Indicators​

3.2.4 Ignition​

3.2.5 Joystick​

3.2.6 Anti-Tipping Device​

3.2.7 ByPass Key​

3.2.8 Attachment Selection Key​

3.2.9 Steering Wheel​

3.2.10 Transmission Control Lever​

3.2.11 Accessory Control Lever​

3.2.12 Park Brake​

3.2.13 Service Brake Pedal​

3.2.14 Inching Pedal​

3.2.15 Accelerator Pedal​

3.2.16 Outrigger Levers​

3.2.17 Transverse Leveling​

3.2.18 Bubble Level​

3.2.19 Continuous Oil Function​

3.2.20 Window Wiper/Washer Controls​

3.2.21 Lights​

Controller​

3.3.1 Drive Mode​

3.3.2 Manual Gear Shift​

Automatic Swing Axle Lock​

Automatic Turret Rotation Lock​

Steer Modes​

3.6.1 Steering Mode Icons​

3.6.2 Steering Status Icon​

3.6.3 Manual Steering Selector​

3.6.4 Manual Wheel Alignment​

Multifunction Display​

3.7.1 Initial Check​

3.7.2 Home​

3.7.3 Digital Level​

3.7.4 Bookmarks​

3.7.5 Menu​

3.7.6 Active Errors​

3.7.7 Clock and Clock Settings​

3.7.8 Service Icon​

3.7.9 Limits​

3.7.10 Resolution​

3.7.11 Load Capacity Charts​

3.7.12 Rear Camera​

3.7.13 Documentation​

3.7.14 Attachment Automatic Recognition System (ARS)​

3.7.15 Boom Suspension (If Equipped)​

Operator Seat​

3.8.1 Seat Adjustment​

3.8.2 Seat Belts​

Operation

Engine​

4.1.1 Starting the Engine in Normal Conditions​

4.1.2 After Engine Starting Procedures​

4.1.3 Starting Engine in Low Temperatures​

4.1.4 Shut-Down Procedure​

4.1.5 Engine Start with Auxiliary Batteries​

Remote Control​

4.2.1 Description​

4.2.2 Remote Control Display​

4.2.3 Remote Connection Cable​

4.2.4 Operation​

Operation Check with Anti-Tipping Device Load​

Loading and Securing for Transport​

4.4.1 Lifting the Machine​

4.4.2 Transporting Machine on a Trailer​

Attachments

Approved Attachments​

5.1.1 Coupler Mounted Attachments​

Unapproved Attachments​

Equivalent Load​

5.3.1 Load Centers Beyond 24 Inches​

Use of the Capacity Chart​

5.4.1 Load Charts​

5.4.2 Reading the Capacity Charts​

5.4.3 Use of the Capacity Charts​

5.4.4 Legend for Capacity Load Charts​

JLG Supplied Attachments​

5.5.1 Attachment Pre-Use Checks​

5.5.2 Attachment List​

Attachment Installation​

5.6.1 Installation Procedure​

5.6.2 Hydraulic Sockets and Electrical Contact on Boom Head*​

5.6.3 Hydraulic Connections​

5.6.4 Electrical Contact on Boom Head (If Equipped)​

5.6.5 Electrical Connections​

5.6.6 Attachment Quick Coupling​

5.6.7 Attachment Removal​

Attachment Operation​

Forks​

5.8.1 Forks Inspection​

5.8.2 Forks Usage​

5.8.3 Forks Adjustment​

5.8.4 Moving Loads with Forks​

5.8.5 Use of non-JLG Branded Tools Attached to Forks​

Buckets​

5.9.1 Bucket Usage​

5.9.2 Fixed Tilt Indicator Use​

5.9.3 Safe Working Procedures​

Personnel Platform Attachments​

5.10.1 Platform Identification​

5.10.2 Lanyard Anchorage Points​

5.10.3 Platform Features​

5.10.4 Prior to Use​

5.10.5 Platform Movement Controls​

5.10.6 Platform Remote Control​

5.10.7 Platform Safety Decals​

Fixed Winch Attachment​

5.11.1 Fixed Winch Identification and Technical Data​

5.11.2 Preliminary Checks​

5.11.3 Winch Installation​

5.11.4 Winch Removal​

5.11.5 Operation​

5.11.6 Winch Maintenance Schedules​

5.11.7 Handling Loads​

5.11.8 Winch Safety Devices​

5.11.9 Winch Connections​

Trellis Winch Attachment​

5.12.1 Safety Precautions​

5.12.2 Installation​

5.12.3 Removal​

5.12.4 Operation​

5.12.5 Trellis Winch Maintenance Schedules​

5.12.6 Safety Devices​

5.12.7 Connection Types​

Romaster Attachment​

5.13.1 Romastor Information and Safety​

5.13.2 Specifications​

5.13.3 Operating Instructions​

5.13.4 Cleaning​

5.13.5 Maintenance​

Emergency Procedures

Emergency Stop Button​

Towing a Disabled Product​

6.2.1 Moving Short Distances​

6.2.2 Moving Longer Distance​

6.2.3 Towing with Electrical Panel On​

6.2.4 Towing with Engine Failure​

6.2.5 Manually Disengage the Internal Parking Brake​

6.2.6 Manually Disable the 2–Gear Hydrostatic Transmission​

Emergency Lowering of Boom​

Emergency Personnel Platform Recovery - Electric​

6.4.1 Boom Retraction​

6.4.2 Platform Recovery from Cab​

Emergency Exit from Enclosed Cab​

6.5.1​

Machine Shifted with Turret Rotated​

Lubrication and Maintenance

Introduction​

7.1.1 Clothing and Safety Gear​

Pre-Maintenance Operations​

General Maintenance Instructions​

7.3.1 Machine Components​

7.3.2 Pressure Gauge​

Boom Prop​

Batteries​

7.5.1 Recharging Batteries​

Maintenance Schedules​

7.6.1 Legend​

7.6.2 Safety Checks​

7.6.3 As Needed Checks​

7.6.4 Every 10 Hours​

7.6.5 Every 50 Hours​

7.6.6 Every 250 Hours​

7.6.7 Every 500 Hours​

7.6.8 Every 1000 Hours​

7.6.9 Every 2000 Hours​

7.6.10 Every 3000 Hours​

7.6.11 Every 3600 Hours​

7.6.12 Every 4000 Hours​

7.6.13 Every 10,000 Hours​

7.6.14 Every 2 Years​

Lubrication Schedules​

7.7.1 Greasing Fifth Wheel Teeth​

Operator Maintenance Instructions​

7.8.1 Engine Oil​

7.8.2 Air Intake System​

7.8.3 Tires​

7.8.4 Hydraulic Oil​

7.8.5 Brake System​

7.8.6 Engine Cooling System​

7.8.7 Windshield Washer System​

7.8.8 Cab Air Filters​

AdBlue​

7.9.1 Proper Use​

7.9.2 Specifications​

7.9.3 Tank Filling​

7.9.4 After Run Indicator​

7.9.5 AdBlue — Urea Quality​

7.9.6 AdBlue — Urea Level​

7.9.7 AdBlue — Urea Circuit Errors​

Additional Checks and Information

General​

Troubleshooting​

8.2.1 Engine​

8.2.2 Hydraulic Transmission System​

8.2.3 Brakes​

8.2.4 Steering Wheel​

8.2.5 Telescopic Boom​

8.2.6 Turret Rotation​

8.2.7 Warning Codes​

Telehandler Storage​

8.3.1 Long Period of Inactivity​

8.3.2 Extended Period of Inactivity​

8.3.3 Restarting the Telehandler​

Specifications

Product Specifications​

9.1.1 Dimensions​

9.1.2 Performance​

9.1.3 Engine​

9.1.4 Weights​

9.1.5 Electrical and Hydraulic System​

9.1.6 Transmission​

9.1.7 Axles​

9.1.8 Acoustic Pressure​

9.1.9 Acoustic Power​

9.1.10 Vibration​

9.1.11 Tires​

9.1.12 Fluids​

9.1.13 Environmental Conditions​

9.1.14 Electromagnetic Interference​

9.1.15 Radiation​

Attachments Specifications​

9.2.1 Counter Plate with Forks​

9.2.2 Bucket​

Definitions