JLG Telehandler AG925, AG832, AG823 Operation Safety Manual 3122554100

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JLG Telehandler AG925, AG832, AG823 Operation Safety Manual 3122554100
Size: 22.87 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Operation Safety Manual
Model: JLG AG925, AG832, AG823 Telehandler
Part Number: 3122554100
Publication Date: 2025
Number of Pages: 210 Pages

Contents:
31225541 Cover Page
Revision Log
Read This First

Operator Qualifications​

Modifications​

Other Publications Available​

General Safety Practices

Hazard Classification System​

1.1.1 Safety Alert System and Safety Signal Words​

General Precautions​

Operation Safety​

1.3.1 Electrical Hazards​

1.3.2 Tip Over Hazard​

1.3.3 Travel Hazard​

1.3.4 Load Falling Hazard​

1.3.5 Lifting Personnel​

1.3.6 Driving Hazards on Slopes​

1.3.7 Pinch Points and Crush Hazards​

1.3.8 Fall Hazard​

1.3.9 Chemical Hazards​

Radio Frequency (RF) Information​

1.4.1 Federal Communications Commission (FCC)​

1.4.2 Innovation, Science and Economic Development (ISED)​

1.4.3 European Union Conformity (CE)​

Pre-Operation and Inspection

Preparation, Inspection, and Maintenance​

Pre-Operation Check and Inspection​

Safety Decals​

Walk-Around Inspection​

Warm-Up and Operational Checks​

2.5.1 Warm-Up Check​

2.5.2 Operational Check​

Cab​

Enclosed Cab Windows (If Equipped)​

2.7.1 Cab Door Window​

2.7.2 Rear Window​

Controls and Indicators

General​

Controls​

3.2.1 Instrument Panel​

3.2.2 LCD Display​

3.2.3 Left Dash Control Panel​

3.2.4 Right Dash Control Panel​

3.2.5 Control Panel (if equipped)​

3.2.6 Ignition​

3.2.7 Park Brake​

3.2.8 Parking Procedure​

3.2.9 Transmission Control Lever (if equipped)​

3.2.10 Accessory Control Lever (if equipped)​

3.2.11 Reversing Fan Switch​

3.2.12 Load Stability Indicator - LSI (if equipped)​

3.2.13 Steering Column Adjuster​

3.2.14 Joystick​

Anti-Theft Functionality (if enabled)​

3.3.1 Instrument Panel Input​

Steer Modes​

3.4.1 Manual Steering Alignment Mode Change​

3.4.2 All Wheel Assisted Steering Alignment Mode Change​

Operator Seat​

3.5.1 Adjustments​

3.5.2 Seat Belt​

Boom Indicators​

3.6.1 Boom Extension​

Reverse Systems (if equipped)​

3.7.1 Reverse Sensing System​

3.7.2 Reversing Camera​

Premium Display (if equipped)​

3.8.1 General Information​

3.8.2 Home Screen and Touch Screen Soft Buttons​

3.8.3 Home Screen​

3.8.4 Load Management Indicator System (LMIS) (if equipped)​

3.8.5 Attachment Selection​

3.8.6 Main Menu​

3.8.7 Troubleshooting​

Beacons​

3.9.1 Amber Beacon​

3.9.2 ClearSky® LED Motion / Amber Beacon (CS550)​

3.9.3 ClearSky® LED Motion / Amber Beacon (CS550) Fold Down​

Operation

Engine​

4.1.1 Starting the Engine​

4.1.2 Extreme Cold Weather Starting (if equipped)​

4.1.3 Battery Boosted Starting​

4.1.4 Normal Engine Operation​

4.1.5 Shut-Down Procedure​

After-Treatment System (ATS)​

4.2.1 Stationary Exhaust System Cleaning​

Operating with a Non-Suspended Load​

4.3.1 Lift Load Safely​

4.3.2 Picking Up a Load​

4.3.3 Transporting a Load​

4.3.4 Leveling Procedure​

4.3.5 Placing a Load​

4.3.6 Disengaging a Load​

Operating with a Suspended Load​

4.4.1 Lift Load Safely​

4.4.2 Picking Up a Suspended Load​

4.4.3 Transporting a Suspended Load​

4.4.4 Leveling Procedure​

4.4.5 Placing a Suspended Load​

4.4.6 Disengaging a Suspended Load​

Loading and Securing for Transport​

4.5.1 Tie Down​

4.5.2 Lifting​

ClearSky Smart Fleet​

Access Control (Telehandler)​

Attachments and Hitches

OEM Attachments​

Fork Mounted Attachments​

5.2.1 General Requirements​

Non-OEM Attachments​

Equivalent Load​

5.4.1 OEM Attachment Load Centers Beyond 24 Inches​

5.4.2 Fork Mounted Attachments Equivalent Load​

5.4.3 Non-OEM Attachment Capacity Charts With Varying Load Centers​

JLG Supplied Attachments​

Telehandler/Attachment/Fork Capacity​

Use of the Capacity Chart​

5.7.1 Capacity Indicator Locations​

5.7.2 Sample Capacity Chart — OEM Attachments​

5.7.3 Sample Capacity Chart — Non-OEM Attachments​

5.7.4 Example​

Attachment Installation​

5.8.1 JLG Coupler​

5.8.2 Competitor Coupler​

5.8.3 Hydraulic Operated Attachment​

Adjusting/Moving Forks​

Attachment Operation​

5.10.1 Carriage with Forks​

5.10.2 Dual Fork Positioning Carriage​

5.10.3 Side Tilt Carriage​

5.10.4 Side Shift Carriage​

5.10.5 Fork Extension​

5.10.6 Dual Tine Bale​

5.10.7 Bale Handler​

5.10.8 Bucket​

5.10.9 Multi-Purpose Bucket​

5.10.10 Grapple Bucket​

5.10.11 Manure Grapple​

5.10.12 Muck Fork​

5.10.13 Auger​

5.10.14 Concrete Bucket Mixer​

5.10.15 Truss Boom​

5.10.16 Fork Mounted Hook​

5.10.17 Trash Hopper - Fork Mounted​

5.10.18 Silage Defacer​

5.10.19 Personnel Work Platform - Fork Mounted​

Hitches and Trailer Brakes​

5.11.1 Retrieval Hitch​

5.11.2 Fixed Hitch​

5.11.3 Rear Auxiliary Hydraulics​

5.11.4 Trailer Brakes​

Emergency Procedures

Towing a Disabled Product​

6.1.1 Moving Short Distances​

6.1.2 Moving Longer Distance​

Emergency Lowering of Boom​

Emergency Exit from Enclosed Cab​

6.3.1 Rear Window Inside Cab​

6.3.2 Rear Window Outside Cab (if equipped)​

ClearSky Smart Fleet - Locked Out State​

Lubrication and Maintenance

Introduction​

7.1.1 Clothing and Safety Gear​

General Maintenance Instructions​

Maintenance Schedules​

7.3.1 Every 10 Hours​

7.3.2 First 50 Hours​

7.3.3 Every 50 Hours​

7.3.4 First 250 Hours​

7.3.5 Every 250 Hours​

7.3.6 Every 500 Hours​

7.3.7 Every 750 Hours​

7.3.8 Every 1000 Hours​

7.3.9 Every 1500 Hours​

7.3.10 Every 2000 Hours​

7.3.11 Every 6000 Hours or 4 Years​

Lubrication Schedules​

Operator Maintenance Instructions​

7.5.1 Engine Maintenance Components​

7.5.2 Fuel System​

7.5.3 Emission System​

7.5.4 Engine Oil​

7.5.5 Air Intake System​

7.5.6 Tires​

7.5.7 Transmission Oil​

7.5.8 Hydraulic Oil​

7.5.9 Brake Fluid​

7.5.10 Engine Cooling System​

7.5.11 Windshield Washer System​

7.5.12 Cab Air Filters (if equipped)​

7.5.13 Load Stability Indicator System (if equipped)​

Additional Checks

General​

Reverse Sensing System (if equipped)​

8.2.1 Reverse Sensing System Check​

Specifications

Product Specifications​

9.1.1 Fluids​

9.1.2 Capacities​

9.1.3 Tires​

9.1.4 Performance​

9.1.5 Dimensions​

9.1.6 Machine Towing Capacity​