JLG Telehandler 943 Parts Manual 31211314

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JLG Telehandler 943 Parts Manual 31211314
Size: 87.22 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 943 Telehandler
Part Number: 31211314
Publication Date: 2024
Number of Pages: 1218 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME (NO OUTRIGGERS)​

FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-3. ENGINE ENCLOSURE COVER INSTALLATION​

FIGURE 1-4. HOOD ASSEMBLY​

FIGURE 1-5. HOOD ASSEMBLY​

FIGURE 1-6. COVER INSTALLATION (NO OUTRIGGERS) (ULS)​

FIGURE 1-7. COVER INSTALLATION (NO OUTRIGGERS) (LS)​

FIGURE 1-8. COUNTERWEIGHT INSTALLATION​

FIGURE 1-9. TANK INSTALLATION​

FIGURE 1-10. FUEL TANK INSTALLATION​

FIGURE 1-11. HYDRAULIC TANK INSTALLATION​

FIGURE 1-12. FUEL CAP ASSEMBLY​

FIGURE 1-13. MIRROR INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY​

FIGURE 2-2. FIRST BOOM SECTION ASSEMBLY​

FIGURE 2-3. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-4. THIRD BOOM SECTION ASSEMBLY​

FIGURE 2-5. RETRACT CHAIN INSTALLATION​

FIGURE 2-6. EXTEND CHAIN INSTALLATION​

FIGURE 2-7. PINS INSTALLATION​

FIGURE 2-8. RETRACT CHAIN SHEAVE​

FIGURE 2-9. EXTEND CHAIN ROLLER​

FIGURE 2-10. HOSE BRACKET INSTALLATION​

FIGURE 2-11. BOOM PINNING INSTALLATION​

FIGURE 2-12. LIFT CYLINDER PINS INSTALLATION​

FIGURE 2-13. COMPENSATION CYLINDER PINS INSTALLATION​

FIGURE 2-14. BOOM PIVOT PIN INSTALLATION​

FIGURE 2-15. MANUAL QUICK COUPLER INSTALLATION​

FIGURE 2-16. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-17. BOOM PIN INSTALLATION​

FIGURE 2-18. TILT CYLINDER PIN INSTALLATION​

FIGURE 2-19. BOOM ANGLE INDICATOR INSTALLATION​

FIGURE 2-20. BOOM PROP INSTALLATION​

FIGURE 2-21. BOOM PROP INSTALLATION​

FIGURE 2-22. BOOM BRUSHES INSTALLATION​

FIGURE 2-23. QUICK COUPLER ASSEMBLY​

FIGURE 2-24. BOOM PROP BRACKET​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. CARRIAGE ASSEMBLY (1270MM)​

FIGURE 3-2. CARRIAGE ASSEMBLY (1524 MM)​

FIGURE 3-3. CARRIAGE ASSEMBLY (1829 MM)​

FIGURE 3-4. SIDE TILT CARRIAGE ASSEMBLY (50 INCH)​

FIGURE 3-5. SIDE TILTING CARRIAGE (4.5 TON - 1270 MM) (Prior to SN 0160101057)​

FIGURE 3-6. SIDE TILT CARRIAGE ASSEMBLY (60 INCH)​

FIGURE 3-7. SIDE TILTING CARRIAGE (4.5 TON - 1575 MM) (Prior to SN 0160101057)​

FIGURE 3-8. SIDE TILT CARRIAGE ASSEMBLY (72 INCH)​

FIGURE 3-9. SIDE TILTING CARRIAGE (4.5 TON - 1829 MM) (Prior to SN 0160101057)​

FIGURE 3-10. 90 SWING CARRIAGE ASSEMBLY (72 INCH)​

FIGURE 3-11. SIDE SHIFT CARRIAGE (5.5 TON - 1270 MM)​

FIGURE 3-12. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON)​

FIGURE 3-13. DUAL FORK CARRIAGE ASSEMBLY​

FIGURE 3-14. DUAL FORK CARRIAGE VALVE ASSEMBLY​

FIGURE 3-15. PALLET FORK (2.36X4X48)​

FIGURE 3-16. PALLET FORK (2.36X5X48)​

FIGURE 3-17. PALLET FORK (2.36X4X48)​

FIGURE 3-18. PALLET FORK (2.36X5X72)​

FIGURE 3-19. FORK - PALLET (2.4X4X60)​

FIGURE 3-20. LUMBER FORK (40X150X1540)​

FIGURE 3-21. LUMBER FORK (50X180X1540)​

FIGURE 3-22. LUMBER FORK (60X150X1524)​

FIGURE 3-23. PALLET FORK (2.00X6X72)​

FIGURE 3-24. BLOCKING FORK (50X50X1220)​

FIGURE 3-25. FORK CLAMPS INSTALL​

FIGURE 3-26. FORK EXTENSIONS (62X163X2286)​

FIGURE 3-27. FORK MOUNTED BUCKET (1.0 M³)​

FIGURE 3-28. BUCKET 1.0 YD³ (ANSI - JLG)​

FIGURE 3-29. BUCKET (1.15 M³)​

FIGURE 3-30. BUCKET (102 INCH)​

FIGURE 3-31. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM)​

FIGURE 3-32. TRUSS BOOM (0.9 TON - 3.7M)​

FIGURE 3-33. TRUSS BOOM (15 FOOT)​

FIGURE 3-34. ADJUSTABLE TRUSS BOOM​

FIGURE 3-35. ADJUSTABLE TRUSS BOOM INSTALLATION (FORK MOUNTED)​

FIGURE 3-36. TRUSS BOOM (1.8 TON - 1M FT WITH WINCH)​

FIGURE 3-37. TRUSS BOOM (0.9 TON - 3.7M WITH WINCH)​

FIGURE 3-38. FORK MOUNTED HOOK (4 TON)​

FIGURE 3-39. CRANE HOOK​

FIGURE 3-40. MAST (8 FOOT)​

FIGURE 3-41. SIDE TILT ELECTRIC MAST (8 FOOT)​

FIGURE 3-42. FORK MOUNTED BASKET​

FIGURE 3-43. FORK MOUNTED BASKET​

FIGURE 3-44. FORK MOUNTED BASKET​

FIGURE 3-45. FORK MOUNTED PLATFORM​

FIGURE 3-46. SWEEPER - HOPPER ASSEMBLY​

FIGURE 3-47. FORK MOUNTED TRASH HOPPER​

FIGURE 3-48. PO CHECK VALVE​

FIGURE 3-49. MAIN LIFT CYLINDER​

FIGURE 3-50. KIT DECAL​

FIGURE 3-51. DRYWALL SWING CARRIAGE INSTALLATION​

FIGURE 3-52. ROTATING DRYWALL CARRIAGE​

FIGURE 3-53. DRYWALL BOARD HANDLER​

FIGURE 3-54. PIVOT FRAME GROUP​

FIGURE 3-55. DRYWALL CYLINDER​

FIGURE 3-56. DRYWALL HYDRAULIC GROUP​

FIGURE 3-57. DRYWALL VALVE ASSEMBLY​

FIGURE 3-58. DRYWALL CYLINDER​

FIGURE 3-59. DRYWALL FORK GROUP​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (ULS)​

FIGURE 4-2. ENGINE INSTALLATION, 74HP (ULS)​

FIGURE 4-3. ENGINE INSTALLATION (LS)​

FIGURE 4-4. ENGINE MOUNTING INSTALLATION​

FIGURE 4-5. 3.8L ENGINE (ULS)​

FIGURE 4-6. ENGINE, 74HP​

FIGURE 4-7. 3.8L ENGINE (LS)​

FIGURE 4-8. FAN INSTALLATION​

FIGURE 4-9. PRIMARY FUEL FILTER INSTALLATION (ULS)​

FIGURE 4-10. PRIMARY FUEL FILTER INSTALLATION (LS)​

FIGURE 4-11. FAN INSTALLATION, 74HP (ULS)​

FIGURE 4-12. AIR CLEANER LINES INSTALLATION (ULS)​

FIGURE 4-13. AIR CLEANER LINES INSTALLATION (LS)​

FIGURE 4-14. AIR CLEANER INSTALLATION (ULS)​

FIGURE 4-15. AIR CLEANER INSTALLATION (LS)​

FIGURE 4-16. AIR CLEANER ASSEMBLY (74.4KW)​

FIGURE 4-17. AIR CLEANER ASSEMBLY (90/100KW)​

FIGURE 4-18. AIR INTAKE DUCT INSTALLATION​

FIGURE 4-19. AIR INTAKE SHUT OFF VALVE INSTALLATION​

FIGURE 4-20. DEF LINES INSTALLATION​

FIGURE 4-21. FUEL LINES INSTALLATION (ULS)​

FIGURE 4-22. FUEL LINES INSTALLATION (LS)​

FIGURE 4-23. COOLING PACKAGE INSTALLATION (ULS)​

FIGURE 4-24. COOLING PACKAGE INSTALLATION (LS)​

FIGURE 4-25. RADIATOR COOLING PACKAGE​

FIGURE 4-26. HOC LINES INSTALLATION​

FIGURE 4-27. COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-28. COOLANT LINES INSTALLATION (LS)​

FIGURE 4-29. CAC LINES INSTALLATION (ULS)​

FIGURE 4-30. CAC LINES INSTALLATION (LS)​

FIGURE 4-31. TOC LINES INSTALLATION​

FIGURE 4-32. SURGE TANK INSTALLATION​

FIGURE 4-33. FAN GUARD INSTALLATION​

FIGURE 4-34. EXHAUST INSTALLATION (ULS)​

FIGURE 4-35. EXHAUST INSTALLATION​

FIGURE 4-36. EXHAUST INSTALLATION (LS)​

FIGURE 4-37. ENGINE PARTS INSTALLATION (NO HEATER)​

FIGURE 4-38. ENGINE PARTS INSTALLATION (HEATER)​

FIGURE 4-39. A/C PUMP INSTALLATION (ULS)​

FIGURE 4-40. A/C PUMP INSTALLATION (LS)​

FIGURE 4-41. FUEL TANK ASSEMBLY​

FIGURE 4-42. FUEL TANK ASSEMBLY (Prior to SN 0160101057)​

FIGURE 4-43. DEF TANK INSTALLATION​

FIGURE 4-44. DEF TANK ASSEMBLY (SN 0160084858 through 0160089430)​

FIGURE 4-45. DEF TANK ASSEMBLY (SN 0160089431 through 0160101057)​

FIGURE 4-46. DEF PUMP AND CONTROL INSTALLATION​

FIGURE 4-47. DEF PUMP LINES INSTALLATION​

FIGURE 4-48. MUFFLER INSTALLATION (LS)​

FIGURE 4-49. A/C LINES INSTALLATION​

FIGURE 4-50. UREA PUMP​

FIGURE 4-51. HEATER BREATHER - 110 HP​

FIGURE 4-52. HEATER BREATHER - 74 HP​

FIGURE 4-53. DEF BREATHER VALVE​

SECTION 5 - DRIVETRAIN

FIGURE 5-1. DRIVETRAIN INSTALLATION, 74HP​

FIGURE 5-2. DRIVETRAIN INSTALLATION​

FIGURE 5-3. FRONT AXLE INSTALLATION, 74HP​

FIGURE 5-4. FRONT AXLE INSTALLATION​

FIGURE 5-5. REAR AXLE INSTALLATION, 74HP​

FIGURE 5-6. REAR AXLE INSTALLATION​

FIGURE 5-7. DRIVE SHAFTS INSTALLATION​

FIGURE 5-8. FRONT AXLE MOUNTING INSTALLATION, 74HP​

FIGURE 5-9. FRONT AXLE MOUNTING INSTALLATION​

FIGURE 5-10. FRONT AXLE LINES INSTALLATION​

FIGURE 5-11. REAR AXLE MOUNTING INSTALLATION, 74HP​

FIGURE 5-12. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-13. REAR AXLE LINES INSTALLATION​

FIGURE 5-14. FRONT DRIVE SHAFT INSTALLATION​

FIGURE 5-15. REAR DRIVE SHAFT INSTALLATION​

FIGURE 5-16. FRONT AXLE ASSEMBLY​

FIGURE 5-17. FRONT AXLE​

FIGURE 5-18. FRONT AXLE, BRAKES​

FIGURE 5-19. FRONT AXLE, CENTRAL HOUSING​

FIGURE 5-20. FRONT AXLE, DIFFERENTIAL​

FIGURE 5-21. FRONT AXLE, HUB REDUCTION​

FIGURE 5-22. FRONT AXLE, STEERING​

FIGURE 5-23. FRONT AXLE, TRUNION​

FIGURE 5-24. FRONT AXLE, DIFFERENTIAL KIT​

FIGURE 5-25. FRONT AXLE, PLANET GEAR CARRIER​

FIGURE 5-26. FRONT AXLE, RING GEAR SUPPORT​

FIGURE 5-27. FRONT AXLE, PLANET GEAR CARRIER​

FIGURE 5-28. FRONT AXLE, SUPPORT​

FIGURE 5-29. FRONT AXLE, SUPPORT​

FIGURE 5-30. REAR DRIVE SHAFT ASSEMBLY​

FIGURE 5-31. REAR AXLE, 74HP​

FIGURE 5-32. REAR AXLE, CENTRAL HOUSING 74HP​

FIGURE 5-33. REAR AXLE, DIFFERENTIAL 74HP​

FIGURE 5-34. REAR AXLE, HUB REDUCTION 74HP​

FIGURE 5-35. REAR AXLE, BRAKES 74HP​

FIGURE 5-36. REAR AXLE, STEERING 74HP​

FIGURE 5-37. REAR AXLE, TRUNION 74HP​

FIGURE 5-38. REAR AXLE​

FIGURE 5-39. REAR AXLE, BRAKES​

FIGURE 5-40. REAR AXLE, CENTRAL HOUSING​

FIGURE 5-41. REAR AXLE, DIFFERENTIAL​

FIGURE 5-42. REAR AXLE, HUB REDUCTION​

FIGURE 5-43. REAR AXLE, STEERING​

FIGURE 5-44. REAR AXLE, TRUNION​

FIGURE 5-45. REAR AXLE, DIFFERENTIAL KIT​

FIGURE 5-46. REAR AXLE, PLANET GEAR CARRIER​

FIGURE 5-47. REAR AXLE, PLANET GEAR CARRIER​

FIGURE 5-48. REAR AXLE, SUPPORT​

FIGURE 5-49. REAR AXLE, RING GEAR SUPPORT​

FIGURE 5-50. REAR AXLE 74HP​

FIGURE 5-51. REAR AXLE-CENTRAL HOUSING 74HP​

FIGURE 5-52. REAR AXLE-DIFFERENTIAL 74HP​

FIGURE 5-53. REAR AXLE-HUB REDUCTION 74HP​

FIGURE 5-54. REAR AXLE-BRAKES 74HP​

FIGURE 5-55. REAR AXLE-STEERING 74HP​

FIGURE 5-56. REAR AXLE-TRUNION 74HP​

FIGURE 5-57. TRANSMISSION INSTALLATION​

FIGURE 5-58. TRANSMISSION INSTALLATION​

FIGURE 5-59. POWERSHIFT TRANSMISSION​

FIGURE 5-60. TRANSMISION, ENGINE CONNECTION​

FIGURE 5-61. TRANSMISSION, CONVERTER​

FIGURE 5-62. TRANSMISSION, INPUT​

FIGURE 5-63. TRANSMISSION, HOUSING GROUP 1​

FIGURE 5-64. TRANSMISSION, HOUSING GROUP 2​

FIGURE 5-65. TRANSMISSION, CLUTCH GROUP 1​

FIGURE 5-66. TRANSMISSION, CLUTCH GROUP 2​

FIGURE 5-67. TRANSMISSION, COUPLING GROUP 1​

FIGURE 5-68. TRANSMISSION, COUPLING GROUP 2​

FIGURE 5-69. TRANSMISSION, COUPLING GROUP 3​

FIGURE 5-70. TRANSMISSION, COUPLING GROUP 4​

FIGURE 5-71. TRANSMISSION, OUTPUT​

FIGURE 5-72. TRANSMISSION, POWER TAKE-OFF​

FIGURE 5-73. TRANSMISSION, CONTROL UNIT​

FIGURE 5-74. TRANSMISSION, SHIFT SYSTEM​

FIGURE 5-75. TRANSMISSION, PRESSURE REGULATOR​

FIGURE 5-76. TRANSMISSION, PRESSURE OIL PUMP​

FIGURE 5-77. TRANSMISSION, INDUCTIVE TRANSMITTER​

FIGURE 5-78. TRANSMISSION, FILTER​

FIGURE 5-79. TRANSMISSION, ACCESSORIES GROUP 1​

FIGURE 5-80. TRANSMISSION, PERIPHERALS GROUP 1​

FIGURE 5-81. TRANSMISSION, ACCESSORIES GROUP 2​

FIGURE 5-82. TRANSMISSION, TRANSFER BOX​

FIGURE 5-83. TRANSMISSION, TRANSFER BOX HOUSING 1​

FIGURE 5-84. TRANSMISSION, TRANSFER BOX HOUSING 2​

FIGURE 5-85. TRANSMISSION, TRANSFER BOX HOUSING INPUT​

FIGURE 5-86. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1​

FIGURE 5-87. TRANMISSION, TRANSFER BOX HOUSING OUTPUT 2​

FIGURE 5-88. TIRE/WHEEL SET 370/75-28 - AIR​

FIGURE 5-89. TIRE/WHEEL ASSEMBLY 370/75-28 - AIR​

FIGURE 5-90. TIRE/WHEEL SET 370/75-28 – NON MARKING – AIR​

FIGURE 5-91. TIRE/WHEEL ASSEMBLY 370/75-28 NON-MARKING - AIR​

FIGURE 5-92. TIRE/WHEEL ASSEMBLY 370/75-28 - FF NON MARKING (943, 1043)​

FIGURE 5-93. TIRE/WHEEL SET 370/75-28 - FOAM​

FIGURE 5-94. TIRE/WHEEL SET 370/75-28 NON-MARKING - FOAM​

FIGURE 5-95. TIRE/WHEEL SET 13-24 - SOLID (Prior to SN 0160083905, Excluding 0160083721)​

FIGURE 5-96. TIRE/WHEEL SET 14-24 16PR - AIR​

FIGURE 5-97. TIRE/WHEEL RIGHT ASSEMBLY 14-24 16PR - AIR​

FIGURE 5-98. TIRE/WHEEL LEFT ASSEMBLY 14-24 16PR - AIR​

FIGURE 5-99. TIRE/WHEEL SET 14-24 12PR - FOAM​

FIGURE 5-100. TIRE/WHEEL SET 315/95-28 - SOLID​

FIGURE 5-101. FENDER INSTALLATION​

FIGURE 5-102. WHEEL CHOCK INSTALLATION​

FIGURE 5-103. TOOLBOX INSTALLATION​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING​

FIGURE 6-2. CAB MOUNTS INSTALLATION​

FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATION​

FIGURE 6-4. CAB FENDER INSTALLATION​

FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)​

FIGURE 6-6. OROPS CAB INSTALLATION​

FIGURE 6-7. EROPS CAB INSTALLATION​

FIGURE 6-8. CAB, TRIM KIT​

FIGURE 6-9. CAB, TRIM KIT​

FIGURE 6-10. OPEN CAB ASSEMBLY​

FIGURE 6-11. OPEN CAB PLUG GROUP​

FIGURE 6-12. CAB, EPD CAULK​

FIGURE 6-13. ENCLOSED CAB ASSEMBLY​

FIGURE 6-14. REAR WINDOW INSTALLATION​

FIGURE 6-15. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)​

FIGURE 6-16. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)​

FIGURE 6-17. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)​

FIGURE 6-18. REAR WINDOW ASSEMBLY​

FIGURE 6-19. DOOR INSTALLATION​

FIGURE 6-20. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-21. DOOR UPPER GLASS ASSEMBLY (Prior to SN 0160101057)​

FIGURE 6-22. CAB LATCH ASSEMBLY​

FIGURE 6-23. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-24. DOOR ASSEMBLY​

FIGURE 6-25. CAB DOOR​

FIGURE 6-26. DOOR STRAP INSTALLATION​

FIGURE 6-27. ENCLOSED CAB PLUG GROUP​

FIGURE 6-28. BASIC MIRROR INSTALLATION​

FIGURE 6-29. FRONT COVER INSTALLATION​

FIGURE 6-30. FRONT COVER INSTALLATION​

FIGURE 6-31. FILTER TRAY PANEL​

FIGURE 6-32. FRONT DUCT COVER​

FIGURE 6-33. LEVEL INDICATOR INSTALLATION​

FIGURE 6-34. SEAT INSTALLATION​

FIGURE 6-35. SEAT​

FIGURE 6-36. SEAT BELT INSTALLATION (3IN)​

FIGURE 6-37. SEAT BELT INSTALLATION (3 INCH)​

FIGURE 6-38. ARMREST​

FIGURE 6-39. HEATER INSTALLATION​

FIGURE 6-40. HEATER ASSEMBLY​

FIGURE 6-41. HEATER​

FIGURE 6-42. HEATER​

FIGURE 6-43. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-44. HEATER AND A/C ASSEMBLY​

FIGURE 6-45. HEATER AND A/C​

FIGURE 6-46. HVAC CAB ACTUATOR​

FIGURE 6-47. CAB CONDENSER ASSEMBLY​

FIGURE 6-48. A/C RECEIVER DRIER​

FIGURE 6-49. CONDENSER​

FIGURE 6-50. FRONT WIPER INSTALLATION​

FIGURE 6-51. REAR WIPER INSTALLATION​

FIGURE 6-52. ROOF WIPER INSTALLATION​

FIGURE 6-53. HEADLINER INSTALLATION​

FIGURE 6-54. OPEN CAB TRIM INSTALLATION​

FIGURE 6-55. ENCLOSED CAB TRIM INSTALLATION​

FIGURE 6-56. DASH COVER ASSEMBLY - ENCLOSED CAB​

FIGURE 6-57. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-58. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-59. OPEN CAB FRONT COVER​

FIGURE 6-60. ENCLOSED CAB FRONT COVER​

FIGURE 6-61. NON SKID TAPE INSTALLATION​

FIGURE 6-62. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)​

FIGURE 6-63. WASHER TANK INSTALLATION​

FIGURE 6-64. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-65. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-66. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-67. ROOF PIGTAIL CAP INSTALLATION​

FIGURE 6-68. ROOF PIGTAIL INSTALLATION​

FIGURE 6-69. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-70. NO SUNSCREEN INSTALLATION​

FIGURE 6-71. WASHER BOTTLE​

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE PEDAL INSTALLATION​

FIGURE 7-2. BRAKE PEDAL​

FIGURE 7-3. BRAKE PEDAL PLATE​

FIGURE 7-4. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-5. ACCELERATOR PEDAL​

FIGURE 7-6. STEERING COLUMN INSTALLATION​

FIGURE 7-7. EMERGENCY STEERING COLUMN INSTALLATION​

FIGURE 7-8. STEERING WHEEL INSTALLATION​

FIGURE 7-9. STEERING WHEEL​

FIGURE 7-10. HORN BUTTON INSTALLATION​

FIGURE 7-11. JOYSTICK INSTALLATION (2 ROLLER, 0 BUTTON)​

FIGURE 7-12. COLUMN CLAMP INSTALLATION​

FIGURE 7-13. WIPER-TURN SWITCH​

FIGURE 7-14. JOYSTICK​

FIGURE 7-15. JOYSTICK (Prior to SN 0160101057)​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION (NO OUTRIGGERS)​

FIGURE 8-2. MAIN HYDRAULICS INSTALLATION (943, 1043)​

FIGURE 8-3. MAIN HYDRAULICS INSTALLATION (943, 1043)​

FIGURE 8-4. MAIN HYDRAULIC INSTALLATION (NO OUTRIGGERS) (Prior to SN 0160101057)​

FIGURE 8-5. MAIN HYDRAULIC INSTALLATION, EMERGENCY STEERING​

FIGURE 8-6. MAIN HYDRAULIC INSTALLATION, EMERGENCY STEERING (Prior to SN 0160101057)​

FIGURE 8-7. VALVE INSTALLATION​

FIGURE 8-8. VALVE INSTALLATION (NO OUTRIGGERS) (Prior to SN 0160101057)​

FIGURE 8-9. PISTON PUMP INSTALLATION​

FIGURE 8-10. MAIN HYDRAULIC INSTALLATION​

FIGURE 8-11. FRAME LEVEL HYDRAULICS INSTALL (NO OUTRIGGERS)​

FIGURE 8-12. CAB HYDRAULIC INSTALLATION​

FIGURE 8-13. EMERGENCY STEERING CAB HYDRAULIC INSTALLATION​

FIGURE 8-14. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-15. MAIN HYDRAULIC VALVES INSTALLATION (Prior to SN 0160101057)​

FIGURE 8-16. MAIN HYDRAULIC VALVES INSTALLATION​

FIGURE 8-17. MAIN CONTROL VALVE INSTALLATION​

FIGURE 8-18. MAIN CONTROL VALVE INSTALLATION (Prior to SN 0160101057)​

FIGURE 8-19. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 8-20. MAIN CONTROL VALVE ASSEMBLY (Prior to SN 0160101057)​

FIGURE 8-21. STEERING SELECT AND FRAME LEVEL VALVE INSTALLATION​

FIGURE 8-22. PISTON PUMP ASSEMBLY​

FIGURE 8-23. FRAME LEVEL INSTALLATION​

FIGURE 8-24. FRAME LEVEL VALVE ASSEMBLY​

FIGURE 8-25. STEERING SELECT VALVE MOUNTING INSTALLATION​

FIGURE 8-26. STEERING SELECT VALVE INSTALLATION​

FIGURE 8-27. STEERING SELECT VALVE ASSEMBLY​

FIGURE 8-28. REAR AXLE STABILIZER INSTALLATION​

FIGURE 8-29. COUNTERBALANCE VALVE INSTALLATION (LIFT - NO RIDE CONTROL)​

FIGURE 8-30. COUNTERBALANCE VALVE INSTALLATION (LIFT - PGLS NO RIDE CONTROL) (74 HP)​

FIGURE 8-31. COUNTERBALANCE VALVE INSTALL (LIFT-RIDE CONTROL)​

FIGURE 8-32. COUNTERBALANCE VALVE INSTALLATION​

FIGURE 8-33. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL)​

FIGURE 8-34. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL) (​

FIGURE 8-35. BOOM HYDRAULIC TUBES INSTALLATION​

FIGURE 8-36. BOOM AUXILIARY HYDRAULICS INSTALLATION​

FIGURE 8-37. BOOM AUXILIARY HYDRAULICS (HYDRAULIC COUPLER)​

FIGURE 8-38. BOOM AUXILIARY HYDRAULICS (SIDE MOUNTED)​

FIGURE 8-39. QUICK COUPLER VALVE ASSEMBLY​

FIGURE 8-40. HYDRAULIC QUICK COUPLER ASSEMBLY​

FIGURE 8-41. QUICK COUPLER CYLINDER ASSEMBLY​

FIGURE 8-42. BOOM ANGLE SENSOR INSTALLATION​

FIGURE 8-43. PRIORITY FUNCTION MANIFOLD INSTALLATION​

FIGURE 8-44. PRIORITY FUNCTION MANIFOLD VALVE ASSEMBLY​

FIGURE 8-45. EMERGENCY STEERING MANIFOLD​

FIGURE 8-46. AIR SHUT OFF VALVE​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. AIR SHUT OFF VALVE​

FIGURE 9-2. CYLINDER GROUP INSTALLATION (SN 0160081535 through 0160084857)​

FIGURE 9-3. CYLINDER GROUP INSTALLATION (Prior to SN 0160081535)​

FIGURE 9-4. LIFT CYLINDER​

FIGURE 9-5. LIFT CYLINDER​

FIGURE 9-6. LIFT CYLINDER (Prior to SN 0160074518)​

FIGURE 9-7. LIFT CYLINDER​

FIGURE 9-8. TILT CYLINDER ASSEMBLY​

FIGURE 9-9. TILT CYLINDER​

FIGURE 9-10. TILT CYLINDER​

FIGURE 9-11. SIDE TILT CYLINDER​

FIGURE 9-12. REAR AXLE STABILITY VALVE (Prior to SN 0160080899)​

FIGURE 9-13. COMPENSATION CYLINDER​

FIGURE 9-14. FRAME LEVEL CYLINDER INSTALLATION​

FIGURE 9-15. FRAME LEVEL CYLINDER​

FIGURE 9-16. EXTEND/RETRACT CYLINDER ASSEMBLY (SN 0160080899 through 0160084857)​

FIGURE 9-17. EXTEND/RETRACT CYLINDER ASSEMBLY (Prior to SN 0160081535)​

FIGURE 9-18. EXTEND/RETRACT CYLINDER​

FIGURE 9-19. REAR AXLE STABILIZER CYLINDER INSTALLATION​

FIGURE 9-20. REAR AXLE STABILITY CYLINDER​

FIGURE 9-21. REAR AXLE STABILIZER VALVE (SN 0160080899 through 0160084857)​

FIGURE 9-22. MAIN CONTROL VALVE (SN 0160081535 through 0160084857)​

FIGURE 9-23. MAIN CONTROL VALVE​

FIGURE 9-24. PISTON PUMP​

FIGURE 9-25. STEER UNIT VALVE​

FIGURE 9-26. STEERING ORBITAL VALVE​

FIGURE 9-27. STEERING SELECT VALVE​

FIGURE 9-28. FRAME LEVEL VALVE​

FIGURE 9-29. DIVERTOR VALVE​

FIGURE 9-30. TANK HYDRAULIC​

FIGURE 9-31. HYDRAULIC FILTER​

FIGURE 9-32. PRIORITY MANIFOLD VALVE​

FIGURE 9-33. QUICK COUPLER CYLINDER​

FIGURE 9-34. SWING CARRIAGE CYLINDER​

FIGURE 9-35. GRAPPLE BUCKET CYLINDER​

FIGURE 9-36. SIDE SHIFT CARRIAGE CYLINDER​

FIGURE 9-37. FLOW DIVIDER VALVE​

FIGURE 9-38. FORK POSITIONING CYLINDER​

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (ULS) (74 HP)​

FIGURE 10-3. MAIN ELECTRICAL INSTALLATION (LS)​

FIGURE 10-4. ELECTRICAL FRAME INSTALLATION​

FIGURE 10-5. POWER DISTRIBUTION ELECTRICAL BOX​

FIGURE 10-6. CUMMINS BREATHER HEATER HARNESS​

FIGURE 10-7. ENGINE BAY WIRING INSTALLATION (ULS)​

FIGURE 10-8. ENGINE BAY WIRING INSTALLATION, 74HP (ULS)​

FIGURE 10-9. ENGINE BAY WIRING INSTALLATION (LS)​

FIGURE 10-10. FRAME WIRING INSTALLATION (ULS)​

FIGURE 10-11. FRAME WIRING INSTALLATION (ULS)​

FIGURE 10-12. FRAME WIRING INSTALLATION (LS)​

FIGURE 10-13. ENGINE BAY ELECTRICAL INSTALLATION​

FIGURE 10-14. ENGINE BAY ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-15. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 10-16. ENGINE WIRING INSTALLATION, 74HP (ULS)​

FIGURE 10-17. ENGINE WIRING INSTALLATION (LS)​

FIGURE 10-18. ENGINE ECU INSTALLATION (ULS)​

FIGURE 10-19. ENGINE ECU INSTALLATION (LS)​

FIGURE 10-20. BOOM AUXILIARY ELECTRIC INSTALLATION​

FIGURE 10-21. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION​

FIGURE 10-22. BATTERY INSTALLATION​

FIGURE 10-23. ARCTIC WEATHER PACKAGE INSTALLATION - 110 HP (ULS)​

FIGURE 10-24. ARCTIC WEATHER PACKAGE INSTALLATION - 74 HP (ULS)​

FIGURE 10-25. ARCTIC WEATHER PACKAGE INSTALLATION (LS)​

FIGURE 10-26. FUEL FILTER HEATER INSTALLATION​

FIGURE 10-27. ARTIC BATTERIES INSTALLATION​

FIGURE 10-28. HYDRAULIC TANK HEATER INSTALLATION​

FIGURE 10-29. BACKUP ALARM INSTALLATION (120 DB)​

FIGURE 10-30. BACKUP ALARM INSTALLATION (97 DB)​

FIGURE 10-31. WHITE NOISE BACKUP ALARM INSTALLATION​

FIGURE 10-32. CAB ELECTRICAL INSTALLATION​

FIGURE 10-33. DASH ELECTRICAL INSTALLATION​

FIGURE 10-34. DASH ELECTRICAL INSTALLATION (LS)​

FIGURE 10-35. SWITCH LIGHT INSTALLATION​

FIGURE 10-36. USB CHARGER INSTALLATION​

FIGURE 10-37. OPEN CAB ELECTRICAL INSTALLATION WITH OPTIONS​

FIGURE 10-38. MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 10-39. ENCLOSED CAB ELECTRICAL INSTALLATION WITH OPTIONS​

FIGURE 10-40. REVERSE CAMERA INSTALLATION​

FIGURE 10-41. REVERSE SENSOR INSTALLATION​

FIGURE 10-42. TELEMATICS READY INSTALLATION​

FIGURE 10-43. ROAD LIGHTS INSTALLATION (SN 0160079247 through 0160084857)​

FIGURE 10-44. CAB WORKLIGHTS INSTALLATION (NO A/C)​

FIGURE 10-45. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)​

FIGURE 10-46. CAB WORKLIGHTS INSTALLATION (A/C)​

FIGURE 10-47. CAB WORKLIGHTS INSTALLATION (A/C - LED)​

FIGURE 10-48. BOOM WORK LIGHTS INSTALLATION​

FIGURE 10-49. BOOM WORK LIGHTS INSTALLATION (LED)​

FIGURE 10-50. BOOM LIGHTS INSTALLATION​

FIGURE 10-51. BOOM LED LIGHTS INSTALLATION​

FIGURE 10-52. A/C OPTION HARNESS​

FIGURE 10-53. BEACON INSTALLATION​

FIGURE 10-54. BEACON INSTALLATION (LED)​

FIGURE 10-55. RIDE CONTROL CB VALVE HARNESS INSTALLATION (LIFT)​

FIGURE 10-56. RIDE CONTROL CB VALVE HARNESS (LIFT)​

FIGURE 10-57. FRONT FRAME HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-58. REAR FRAME HARNESS​

FIGURE 10-59. ENGINE HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-60. ENGINE HARNESS​

FIGURE 10-61. ENGINE CHASSIS HARNESS (ULS)​

FIGURE 10-62. ENGINE HARNESS (ULS) (74HP)​

FIGURE 10-63. ENGINE HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-64. HVAC ACTUATORS HARNESS​

FIGURE 10-65. TBAP HARNESS​

FIGURE 10-66. BOOM ELECTRICAL HARNESS INSTALLATION​

FIGURE 10-67. BOOM HARNESS​

FIGURE 10-68. PLATFORM HARNESS​

FIGURE 10-69. CAB HARNESS​

FIGURE 10-70. BOOM WORKLIGHTS HARNESS (SN 0160076255 through 0160084857, Including 0160076040, 0160076041 and 0160076042)​

FIGURE 10-71. REVERSE SENSOR HARNESS​

FIGURE 10-72. OPTION 1 CAB HARNESS​

FIGURE 10-73. ROOF PIGTAIL HARNESS​

FIGURE 10-74. ROOF PIGTAIL HARNESS​

FIGURE 10-75. OPTION 2 CAB HARNESS​

FIGURE 10-76. OPTION 2 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-77. CAB OPTION HARNESS​

FIGURE 10-78. TELEMATICS READY HARNESS​

FIGURE 10-79. STANDARD ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-80. OPTION 1 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-81. CUMMUNICATION ANALYSER CABLE​

FIGURE 10-82. CUSTOMER SUPPLIED TELEMATICS CANBUS (SN 0160082365 through 0160084857, Excluding 0160081891, 0160081892, 0160081893, 0160082021, 0160082022 and 0160082054)​

FIGURE 10-83. TELEMATICS HARNESS (SN 0160082365 through 0160084857, Excluding 0160081891, 0160081892, 0160081893, 0160082021, 0160082022 and 0160082054)​

FIGURE 10-84. GATEWAY CONTROLLER​

FIGURE 10-85. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (ANSI)​

FIGURE 10-86. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (C.E.)​

FIGURE 10-87. 4WARD TELEMATIC, HARNESS (CLEARSKY 2)​

FIGURE 10-88. CLEARSKY INSTALLATION 3-WIRE (ANSI)​

FIGURE 10-89. CLEARSKY INSTALLATION 3-WIRE (C.E.)​

FIGURE 10-90. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 10-91. CAB AIR SHUT OFF VALVE HARNESS​

FIGURE 10-92. ENGINE AIR SHUT OFF VALVE HARNESS​

FIGURE 10-93. TAIL LIGHTS HARNESS​

FIGURE 10-94. FRONT FRAME HEADLIGHT HARNESS​

FIGURE 10-95. DEF PURGE LIGHT HARNESS​

FIGURE 10-96. REVERSE CAMERA, NO HED​

FIGURE 10-97. REVERSE CAMERA OPTION HARNESS, NO HED​

SECTION 11 - DECALS

FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-2. CAPACITY CHART BOOKLET (ANSI)​

FIGURE 11-3. BRAND AND MODEL DECAL INSTALLATION​

FIGURE 11-4. DECAL INSTALLATION (ANSI) (110 HP)​

FIGURE 11-5. DECAL INSTALLATION (ANSI) (74 HP)​

FIGURE 11-6. DECAL INSTALLATION (ISO) (110 HP)​

FIGURE 11-7. DECAL INSTALLATION (ISO) (74 HP)​

FIGURE 11-8. DECAL INSTALLATION (CSA ENGLISH/FRENCH) (110 HP)​

FIGURE 11-9. DECAL INSTALLATION (CSA ENGLISH/FRENCH) (74 HP)​

FIGURE 11-10. DECAL INSTALLATION (742, 943, 1043) (110 HP PUERTO RICO ENGL​

FIGURE 11-11. DECAL INSTALLATION​

FIGURE 11-12. DECAL INSTALLATION​

FIGURE 11-13. DECAL INSTALLATION​

FIGURE 11-14. CAPACITY CHART BOOKLET (ANSI)​

FIGURE 11-15. CAPACITY CHART BOOKLET (ISO)​

FIGURE 11-16. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-17. REVERSE SENSOR SYSTEM DECAL​

FIGURE 11-18. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)​

FIGURE 11-19. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)​

FIGURE 11-20. DECAL INSTALLATION​

FIGURE 11-21. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS​

PART NUMBER INDEX