JLG Telehandler 925 Parts Manual 31211474

Hyundai · Jun 18, 2026

JLG Telehandler 925 Parts Manual 31211474
Size: 76.69 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 925 Telehandler
Part Number: 31211474
Publication Date: 2024
Number of Pages: 1066 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME INSTALLATION

FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION (NO RHOC)

FIGURE 1-3. ENGINE ENCLOSURE INSTALLATION (RHOC)

FIGURE 1-4. ENGINE ENCLOSURE COVER INSTALLATION

FIGURE 1-5. HOOD INSTALLATION (NO RHOC)

FIGURE 1-6. HOOD INSTALLATION (RHOC)

FIGURE 1-7. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)

FIGURE 1-8. COVER PLATES INSTALLATION (NO OUTRIGGERS - LS)

FIGURE 1-9. COVER PLATE INSTALLATION (NO TRAILER BRAKES)

FIGURE 1-10. COVER PLATE INSTALLATION (TRAILER BRAKES)

FIGURE 1-11. COVER PLATE INSTALLATION (NO REAR AUX)

FIGURE 1-12. COVER PLATE INSTALLATION (REAR AUX)

FIGURE 1-13. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)

FIGURE 1-14. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)

FIGURE 1-15. TANKS INSTALLATION

FIGURE 1-16. FUEL TANK INSTALLATION

FIGURE 1-17. FUEL TANK ASSEMBLY

FIGURE 1-18. HYDRAULIC TANK INSTALLATION

FIGURE 1-19. HYDRAULIC TANK ASSEMBLY

FIGURE 1-20. FUEL AND HYDRAULIC CAP INSTALLATION

FIGURE 1-21. HITCH RETRIEVAL INSTALLATION

FIGURE 1-22. HITCH INSTALLATION (EEC AUTO)

FIGURE 1-23. HITCH INSTALLATION (PITON)

FIGURE 1-24. HITCH ASSEMBLY (EEC AUTO)

FIGURE 1-25. SLIDING HITCH ASSEMBLY (PITON)

FIGURE 1-26. HITCH INSTALLATION (EEC MANUAL)

FIGURE 1-27. HITCH ASSEMBLY (EEC MANUAL)

FIGURE 1-28. HITCH INSTALLATION (FIXED)

FIGURE 1-29. HITCH ASSEMBLY (FIXED)

FIGURE 1-30. HITCH INSTALLATION (HYDRAULIC)

FIGURE 1-31. CAB PLUG INSTALLATION (NON HYDRAULIC HITCH)

FIGURE 1-32. REAR MIRROR INSTALLATION (FLAT)

FIGURE 1-33. REAR MIRROR INSTALLATION (CONVEX)

FIGURE 1-34. 9. MIRROR ASSEMBLY (CONVEX)

FIGURE 1-35. TOOLBOX INSTALLATION

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY

FIGURE 2-2. FIRST BOOM SECTION

FIGURE 2-3. SECOND BOOM SECTION ASSEMBLY

FIGURE 2-4. LINK ASSEMBLY

FIGURE 2-5. LEVER ASSEMBLY

FIGURE 2-6. RETRACT SENSOR INSTALLATION

FIGURE 2-7. BOOM PINNING INSTALLATION

FIGURE 2-8. LIFT CYLINDER PINNING INSTALLATION

FIGURE 2-9. COMPENSATION CYLINDER PINNING INSTALLATION

FIGURE 2-10. BOOM PIVOT INSTALLATION

FIGURE 2-11. BOOM ANGLE INDICATOR INSTALLATION

FIGURE 2-12. BOOM BRUSHES INSTALLATION

FIGURE 2-13. BOOM PROP INSTALLATION

FIGURE 2-14. HYDRAULIC QUICK COUPLER INSTALLATION

FIGURE 2-15. MANUAL QUICK COUPLER INSTALLATION

SECTION 3 - ATTACHMENTS

FIGURE 3-1. AUGER COUPLING

FIGURE 3-2. AUGER BIT (6INX4IN)

FIGURE 3-3. AUGER BIT (9INX4IN)

FIGURE 3-4. AUGER BIT (12INX4IN)

FIGURE 3-5. AUGER BIT (15INX4IN)

FIGURE 3-6. AUGER BIT (18INX4IN)

FIGURE 3-7. AUGER BIT (24INX4IN)

FIGURE 3-8. AUGER BIT (36INX4IN)

FIGURE 3-9. BALE HANDLER (TUBE CLAMP)

FIGURE 3-10. BALE HANDLER KIT (TUBE CLAMP)

FIGURE 3-11. BALE HANDLER (SPIKE CLAMP)

FIGURE 3-12. BALE HANDLER KIT (SPIKE CLAMP)

FIGURE 3-13. BASKET PERSONNEL (1.2MX2.4M) (DOMESTIC)

FIGURE 3-14. BASKET PERSONNEL (1.2MX2.4M) (ISO)

FIGURE 3-15. BASKET PERSONNEL (1.2MX2.4M) (FRENCH LANGUAGE)

FIGURE 3-16. BASKET PERSONNEL (FORK MOUNTED)

FIGURE 3-17. BUCKET (CONCRETE)

FIGURE 3-18. BUCKET (DIRT)

FIGURE 3-19. BUCKET (GRAPPLE MULTI-PURPOSE)

FIGURE 3-20. BUCKET (MANURE GRAPPLE)

FIGURE 3-21. BUCKET(0.6 M³) (MULTI-PURPOSE 4I N 1)

FIGURE 3-22. BUCKET(1 M³) (GENERAL PURPOSE)

FIGURE 3-23. BUCKET(1 M³) (MULTI-PURPOSE 4I N 1)

FIGURE 3-24. BUCKET (1.5 M³) (GENERAL PURPOSE)

FIGURE 3-25. BUCKET (2 M³) (GENERAL PURPOSE)

FIGURE 3-26. BUCKET (2.5 M³) (GENERAL PURPOSE)

FIGURE 3-27. BUCKET (3 M³) (GENERAL PURPOSE)

FIGURE 3-28. BUCKET FRONT GUARD

FIGURE 3-29. BUCKET TEETH KIT

FIGURE 3-30. CARRIAGE ASSEMBLY (1225MM)

FIGURE 3-31. CARRIAGE ASSEMBLY (1524MM) (PVC 1911)

FIGURE 3-32. CARRIAGE ASSEMBLY (1524MM) (PVC 2005)

FIGURE 3-33. CARRIAGE ASSEMBLY (1829MM) (PVC 1911)

FIGURE 3-34. CARRIAGE ASSEMBLY (1829MM) (PVC 2005)

FIGURE 3-35. CARRIAGE ASSEMBLY - SIDE TILTING (4.5 TON - 1225 MM)

FIGURE 3-36. CARRIAGE ASSEMBLY - SIDE TILTING (4.0 TON - 1575 MM)

FIGURE 3-37. CARRIAGE ASSEMBLY - SID TILTING (4.0 TON - 1829 MM)

FIGURE 3-38. CARRIAGE ASSEMBLY - SIDE SHIFT (4.0 TON - 1225 MM)

FIGURE 3-39. CARRIAGE ASSEMBLY - FORK POSITIONING (4.0 TON

FIGURE 3-40. CARRIAGE ASSEMBLY (JOHN DEERE FIT)

FIGURE 3-41. CARRIAGE ASSEMBLY (MANITOU FIT)

FIGURE 3-42. CARRIAGE ASSEMBLY (JCB FIT)

FIGURE 3-43. CARRIAGE ASSEMBLY - FEM CARRIAGE AND FORKS

FIGURE 3-44. FORK - LUMBER (45X150X1540)

FIGURE 3-45. FORK - LUMBER (50X150X1830)

FIGURE 3-46. FORK - PALLET (50X50X1220)

FIGURE 3-47. FORK - PALLET (50X100X1070)

FIGURE 3-48. FORK - PALLET (50X100X1200)

FIGURE 3-49. FORK - PALLET (50X100X1200) (CE & AUS WITH SIDE SHIFT CARRIAAGE) (4.0 TON - 1225MM)

FIGURE 3-50. FORK - PALLET (50X120X1200)

FIGURE 3-51. FORK - PALLET (60X125X1220)

FIGURE 3-52. FORK - MUCK WITH GRAB

FIGURE 3-53. FORK - DUAL TINE BAILING WITH CARRIAGE

FIGURE 3-54. FORK _EXTENSIONS (62X163X2286) (ANSI)

FIGURE 3-55. HOOK_CRANE (FORK MOUNTED)

FIGURE 3-56. TRASH HOPPER INSTALLATION

FIGURE 3-57. TRUSS BOOM (0.9 TON - 12 FT WITH WINCH)

FIGURE 3-58. TRUSS BOOM (1 TON - 3.4M)

FIGURE 3-59. TRUSS BOOM (1.8 TON - 3 FT WITH WINCH)

FIGURE 3-60. TRUSS BOOM (4 TON - 2.1M)

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)

FIGURE 4-2. ENGINE INSTALLATION (100KW - ULS - PISTON PUMP)

FIGURE 4-3. ENGINE INSTALLATION (90KW - LS - PISTON PUMP) (ANSI SPEC)

FIGURE 4-4. ENGINE MOUNTING INSTALLATION (90KW/100KW)

FIGURE 4-5. 3.6L ENGINE (90KW - ULS - PISTON PUMP)

FIGURE 4-6. 3.6L ENGINE (100KW - ULS - PISTON PUMP)

FIGURE 4-7. 3.6L ENGINE (90KW - LS - PISTON PUMP)

FIGURE 4-8. ENGINE ECU INSTALLATION (ULS)

FIGURE 4-9. ENGINE ECU INSTALLATION (LS)

FIGURE 4-10. BRACKET GUARD INSTALLATION

FIGURE 4-11. FUEL LINES INSTALLATION (ULS - RHOC)

FIGURE 4-12. FUEL LINES INSTALLATION (LS - RHOC)

FIGURE 4-13. EXHAUST INSTALLATION (ULS)

FIGURE 4-14. EXHAUST INSTALLATION (LS)

FIGURE 4-15. EXHAUST INSTALLATION (LS)

FIGURE 4-16. COOLING PACKAGE INSTALLATION (90KW - ULS)

FIGURE 4-17. COOLING PACKAGE INSTALLATION (90KW - LS)

FIGURE 4-18. COOLING FAN INSTALLATION

FIGURE 4-19. FAN LINES INSTALLATION (90KW) (PVC 1911)

FIGURE 4-20. FAN LINES INSTALLATION (90KW) (PVC 2005)

FIGURE 4-21. FAN DRIVE MOTOR (NO RHOC)

FIGURE 4-22. FUEL FILTER INSTALLATION (90/100KW - ULS)

FIGURE 4-23. PRIMARY FUEL FILTER INSTALLATION (90KW - LS)

FIGURE 4-24. AIR CLEANER INSTALLATION (90/100KW) (PVC 1911)

FIGURE 4-25. AIR CLEANER INSTALLATION (90/100KW) (PVC 2005)

FIGURE 4-26. AIR CLEANER ASSEMBLY (90/100KW)

FIGURE 4-27. PRE-AIR CLEANER ACCESSORY

FIGURE 4-28. AIR INTAKE RAIN CAP ACCESSORY

FIGURE 4-29. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)

FIGURE 4-30. AIR INTAKE LINES INSTALLATION (90KW - LS)

FIGURE 4-31. COOLER INSTALLATION (90KW)

FIGURE 4-32. RADIATOR COOLING PACKAGE (90KW)

FIGURE 4-33. REMOTE HOC INSTALLATION

FIGURE 4-34. FAN DRIVE MOTOR (RHOC)

FIGURE 4-35. COOLANT LINES INSTALLATION (ULS)

FIGURE 4-36. COOLANT LINES INSTALLATION (LS)

FIGURE 4-37. COOLER LINES INSTALLATION (90KW)

FIGURE 4-38. CAC LINES INSTALLATION (ULS)

FIGURE 4-39. CAC LINES INSTALLATION (LS)

FIGURE 4-40. SURGE TANK INSTALLATION

FIGURE 4-41. TANK EXPANSION

FIGURE 4-42. BULKHEAD INSTALLATION

FIGURE 4-43. DEF CONTROL MODULE INSTALLATION (ULS)

FIGURE 4-44. DEF TANK INSTALLATION (ULS)

FIGURE 4-45. DEF TANK ASSEMBLY (ULS)

FIGURE 4-46. DEF LINES INSTALLATION (ULS)

FIGURE 4-47. REMOTE FUEL PUMP INSTALLATION (74.4KW)

FIGURE 4-48. HYDRAULIC PUMP INSTALLATION (90KW)

FIGURE 4-49. HEATER LINES INSTALLATION (ULS)

FIGURE 4-50. HEATER LINES INSTALLATION (LS)

FIGURE 4-51. HEATER LINES WITH BLOCK HEATER INSTALLATION (ULS)

FIGURE 4-52. HEATER LINES INSTALLATION (LS)

FIGURE 4-53. BLOCK HEATER INSTALLATION (230V - LS)

FIGURE 4-54. BLOCK HEATER INSTALLATION (120V - LS) (PVC 1911)

FIGURE 4-55. BLOCK HEATER INSTALLATION (120V - LS) (PVC 2005)

FIGURE 4-56. BLOCK HEATER (ULS)

FIGURE 4-57. BLOCK HEATER (LS)

FIGURE 4-58. A/C PUMP INSTALLATION

FIGURE 4-59. A/C LINES INSTALLATION

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. DRIVETRAIN INSTALLATION

FIGURE 5-2. FRONT AXLE INSTALLATION - DANA AXLE PN212/A82

FIGURE 5-3. FRONT AXLE INSTALLATION - DANA AXLE PN10168157

FIGURE 5-4. FRONT AXLE ASSEMBLY - DANA AXLE PN212/A82

FIGURE 5-5. FRONT AXLE - CENTRAL

FIGURE 5-6. FRONT AXLE- DIFFERENTIAL

FIGURE 5-7. FRONT AXLE - HUB REDUCTION

FIGURE 5-8. FRONT AXLE - BRAKES

FIGURE 5-9. FRONT AXLE - STEERING

FIGURE 5-10. FRONT AXLE ASSEMBLY - DANA AXLE PN10168157

FIGURE 5-11. DIFFERENTIAL KIT (FRONT AXLE)

FIGURE 5-12. REAR AXLE INSTALLATION - DANA AXLE PN212/A60

FIGURE 5-13. REAR AXLE INSTALLATION - DANA AXLE PN10168439

FIGURE 5-14. REAR AXLE ASSEMBLY

FIGURE 5-15. REAR AXLE - CENTRAL HOUSING

FIGURE 5-16. REAR AXLE - DIFFERENTIAL

FIGURE 5-17. REAR AXLE - HUB REDUCTION

FIGURE 5-18. REAR AXLE - BRAKES

FIGURE 5-19. REAR AXLE - STEERING

FIGURE 5-20. REAR AXLE ASSEMBLY - DANA AXLE PN 10168439

FIGURE 5-21. DIFFERENTIAL KIT (REAR AXLE)

FIGURE 5-22. REDUCTION BUSHING KIT (FRONT & REAR AXLES)

FIGURE 5-23. PLANET GEAR CARRIER KIT (FRONT & REAR AXLES)

FIGURE 5-24. STEERING CASE KIT, (LF, RR)

FIGURE 5-25. STEERING CASE KIT, (RF, LR)

FIGURE 5-26. STEERING ADJUST BOLT KIT

FIGURE 5-27. RING GEAR SUPPORT KIT (REAR AXLE)

FIGURE 5-28. PISTON KIT (LH)

FIGURE 5-29. PISTON KIT (RH)

FIGURE 5-30. PISTON KIT

FIGURE 5-31. TRUNION KIT

FIGURE 5-32. DRIVE SHAFTS INSTALLATION

FIGURE 5-33. REMOTE GREASE SYSTEM INSTALLATION

FIGURE 5-34. AXLE SHIM INSTALLATION

FIGURE 5-35. TRANSMISSION INSTALLATION (6 SPD - 90KW)

FIGURE 5-36. TRANSMISSION INSTALLATION (6 SPD - 97KW)

FIGURE 5-37. TRANSMISSION (6 SPD - 90KW)

FIGURE 5-38. TRANSMISSION (6 SPD - HHP - 97KW)

FIGURE 5-39. PLANETARY CASE AND PARTS GROUP

FIGURE 5-40. TORQUE CONVERTER GROUP

FIGURE 5-41. TORQUE CONVERTER GROUP

FIGURE 5-42. TRANSFER GEAR AND CASE GROUP

FIGURE 5-43. TRANSMISSION HYDRAULIC CONTROL GROUP

FIGURE 5-44. INPUT SHAFT GROUP

FIGURE 5-45. TRANSMISSION CLUTCH GROUP

FIGURE 5-46. CLUTCH AND GEAR GROUP

FIGURE 5-47. TRANSMISSION PUMP GROUP

FIGURE 5-48. OUTPUT SHAFT GROUP

FIGURE 5-49. SPEED SENSOR

FIGURE 5-50. IDLER GEAR

FIGURE 5-51. REAR TRANSMISSION CASE

FIGURE 5-52. PLANETARY CASE

FIGURE 5-53. FRONT TRANSFER CASE

FIGURE 5-54. REAR TRANSFER CASE

FIGURE 5-55. RELIEF VALVE

FIGURE 5-56. SOLENOID VALVE

FIGURE 5-57. SOLENOID VALVE

FIGURE 5-58. FRONT TRANSMISSION CASE ASSEMBLY

FIGURE 5-59. REAR TRANSMISSION CASE ASSEMBLY

FIGURE 5-60. TIRE/WHEEL SET (AIR - 15.5/80-24 - 16PR)

FIGURE 5-61. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5/80-24 - 16PR)

FIGURE 5-62. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5/80-24 - 16PR)

FIGURE 5-63. TIRE/WHEEL SET (AIR - 15.5 R25 XHA TL)

FIGURE 5-64. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-65. LEFT TIRE/WHEEL ASSEMBLY (AIR - 15.5 R25)

FIGURE 5-66. TIRE/WHEEL SET (AIR - 460/70 R24 XMCL)

FIGURE 5-67. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)

FIGURE 5-68. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24)

FIGURE 5-69. TIRE/WHEEL SET (AIR - 500/70 R24 XMCL)

FIGURE 5-70. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)

FIGURE 5-71. LEFT TIRE/WHEEL ASSEMBLY (AIR - 500/70 R24)

FIGURE 5-72. TIRE/WHEEL SET (AIR - 440/80-24 POWER CL)

FIGURE 5-73. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)

FIGURE 5-74. LEFT TIRE/WHEEL ASSEMBLY (AIR - 440/80-24)

FIGURE 5-75. TIRE/WHEEL SET (AIR - 400/80-24 POWER CL)

FIGURE 5-76. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)

FIGURE 5-77. LEFT TIRE/WHEEL ASSEMBLY (AIR - 400/80-24)

FIGURE 5-78. TIRE/WHEEL SET (AIR - 370/75-28)

FIGURE 5-79. TIRE/WHEEL ASSEMBLY (AIR - 370/75-28)

FIGURE 5-80. TIRE/WHEEL SET (FOAM - 13X24)

FIGURE 5-81. TIRE/WHEEL SET (AIR - 460/70 R24 - BIBLOAD)

FIGURE 5-82. RIGHT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)

FIGURE 5-83. LEFT TIRE/WHEEL ASSEMBLY (AIR - 460/70 R24 - BIBLOAD)

FIGURE 5-84. FENDER INSTALLATION

FIGURE 5-85. FENDER ASSEMBLY (RR-RH)

FIGURE 5-86. FENDER ASSEMBLY (RR-LH)

FIGURE 5-87. FENDER ASSEMBLY (FRT-RH)

FIGURE 5-88. FENDER ASSEMBLY (FRT-LH)

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTS INSTALLATION

FIGURE 6-2. ENCLOSED CAB INSTALLATION

FIGURE 6-3. ENCLOSED CAB ASSEMBLY

FIGURE 6-4. ENCLOSED CAB GROUP

FIGURE 6-5. ENCLOSED CAB

FIGURE 6-6. DOOR INSTALLATION

FIGURE 6-7. DOOR UPPER GLASS ASSEMBLY

FIGURE 6-8. CAB LATCH ASSEMBLY

FIGURE 6-9. CAB DOOR TRIGGER ASSEMBLY

FIGURE 6-10. DOOR ASSEMBLY (AG)

FIGURE 6-11. CAB DOOR

FIGURE 6-12. DOOR STRAP INSTALLATION

FIGURE 6-13. REAR WINDOW INSTALLATION

FIGURE 6-14. REAR WINDOW ASSEMBLY

FIGURE 6-15. ENCLOSED CAB PLUG GROUP

FIGURE 6-16. INTERIOR MIRROR INSTALLATION

FIGURE 6-17. FRONT WIPER INSTALLATION

FIGURE 6-18. LEVEL INDICATOR INSTALLATION

FIGURE 6-19. ENCLOSED CAB TRIM INSTALLATION

FIGURE 6-20. DASH COVER ASSEMBLY

FIGURE 6-21. REAR PANEL COVER ASSEMBLY

FIGURE 6-22. ADJUSTABLE ARMREST INSTALLATION

FIGURE 6-23. ARMREST

FIGURE 6-24. FIXED ARMREST BRACKET

FIGURE 6-25. MOVING ARMREST BRACKET

FIGURE 6-26. BEACON INSTALLATION

FIGURE 6-27. WASHER HOSES INSTALLATION

FIGURE 6-28. HAMMER INSTALLATION

FIGURE 6-29. HAMMER ATTACHMENT ASSEMBLY

FIGURE 6-30. FRONT COVER INSTALLATION

FIGURE 6-31. FILTER TRAY PANEL

FIGURE 6-32. FRONT DUCT COVER

FIGURE 6-33. WASHER TANK INSTALLATION

FIGURE 6-34. WASHER BOTTLE

FIGURE 6-35. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)

FIGURE 6-36. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)

FIGURE 6-37. UPPER SEAT ASSEMBLY

FIGURE 6-38. SUSPENSION KIT

FIGURE 6-39. SEAT INSTALLATION (PREMIUM)

FIGURE 6-40. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)

FIGURE 6-41. SEAT INSTALLATION (MECHANICAL)

FIGURE 6-42. SEAT ASSEMBLY

FIGURE 6-43. SEAT BELT INSTALLATION (2IN)

FIGURE 6-44. SEAT BELT INSTALLATION (3IN)

FIGURE 6-45. HEATER INSTALLATION

FIGURE 6-46. HEATER ASSEMBLY

FIGURE 6-47. HEATER

FIGURE 6-48. HEATER AND A/C INSTALLATION

FIGURE 6-49. CAB CONDENSER ASSEMBLY

FIGURE 6-50. CONDENSER

FIGURE 6-51. A/C RECEIVER DRIER

FIGURE 6-52. HEATER AND A/C ASSEMBLY

FIGURE 6-53. HEATER AND A/C

FIGURE 6-54. ROOF WIPER INSTALLATION

FIGURE 6-55. HEADLINER INSTALLATION

FIGURE 6-56. HEADLINER/ RADIO READY INSTALLATION

FIGURE 6-57. CAB GUARD INSTALLATION (TOP)

FIGURE 6-58. CAB GUARD INSTALLATION (FRONT)

FIGURE 6-59. CAB GUARD INSTALLATION (TOP AND FRONT)

FIGURE 6-60. COMMON CAB TRIM INSTALLATION

FIGURE 6-61. CAB TRIM INSTALLATION

FIGURE 6-62. ROOF CAP INSTALLATION (A/C)

FIGURE 6-63. ROOF CAP INSTALLATION (NO A/C)

FIGURE 6-64. FRONT NOSE CONE INSTALLATION (SIDELIGHT)

FIGURE 6-65. RETRACTABLE SUNSCREEN INSTALLATION

FIGURE 6-66. CAB STEP INSTALLATION

FIGURE 6-67. FLOOR MAT INSTALLATION

FIGURE 6-68. EXTERNAL WINDOW RELEASE INSTALLATION (ANSI)

FIGURE 6-69. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-2. ACCELERATOR PEDAL

FIGURE 7-3. BRAKE PEDAL INSTALLATION

FIGURE 7-4. BRAKE PEDAL

FIGURE 7-5. BRAKE PEDAL PLATE

FIGURE 7-6. BRAKE SENSOR INSTALLATION

FIGURE 7-7. SWITCH PLATE ASSEMBLY

FIGURE 7-8. PARKING BRAKE INSTALLATION (CABLE - STANDARD)

FIGURE 7-9. PARKING BRAKE COVER (MECHANICAL)

FIGURE 7-10. PARKING CABLE ASSEMBLY (MECHANICAL)

FIGURE 7-11. PARKING BRAKE INSTALLATION (SAHR - OPTIONAL)

FIGURE 7-12. STEERING WHEEL INSTALLATION

FIGURE 7-13. STEERING WHEEL

FIGURE 7-14. STEERING COLUMN INSTALLATION

FIGURE 7-15. TILT STEERING COLUMN

FIGURE 7-16. HORN INSTALLATION

FIGURE 7-17. HORN BUTTON INSTALLATION

FIGURE 7-18. JOYSTICK INSTALLATION

FIGURE 7-19. WIPER-TURN SWITCH (0 SPEED - FNR)

FIGURE 7-20. WIPER-TURN SWITCH (NO SPEED)

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. COMMON HYDRAULICS INSTALLATION (PVC 1911)

FIGURE 8-2. COMMON HYDRAULICS INSTALLATION (PVC 2005)

FIGURE 8-3. ACOUSTIC DAMPENER INSTALLATION

FIGURE 8-4. AUXILIARY HYDRAULICS INSTALLATION - REAR (TWIN)

FIGURE 8-5. AUXILIARY HYDRAULICS INSTALLATION - REAR (SINGLE)

FIGURE 8-6. BOOM HYDRAULIC INSTALLATION

FIGURE 8-7. BOOM LINES INSTALLATION

FIGURE 8-8. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL) (PVC 1911)

FIGURE 8-9. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL) (PVC 2005)

FIGURE 8-10. BOOM RAISE HOSES INSTALLATION (WITH RIDE CONTROL)

FIGURE 8-11. BRAKE LINES INSTALLATION

FIGURE 8-12. BRAKE LINES INSTALLATION

FIGURE 8-13. BRAKE INSTALLATION - TRAILER

FIGURE 8-14. BRAKE ACCUMULATOR INSTALLATION

FIGURE 8-15. BRAKE ACCUMULATOR LINES INSTALLATION (WITHOUT SAHR)

FIGURE 8-16. BRAKE ACCUMULATOR LINES INSTALLATION (WITH SAHR)

FIGURE 8-17. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-18. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - SINGLE)

FIGURE 8-19. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - TWIN)

FIGURE 8-20. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - SINGLE)

FIGURE 8-21. LIFT CYLINDER INSTALLATION (Prior to SN E160000638)

FIGURE 8-22. LIFT CYLINDER INSTALLATION (SN E160000638 to Present)

FIGURE 8-23. MAIN CONTROL VALVE INSTALLATION

FIGURE 8-24. MAIN HYDRAULIC PUMP INSTALLATION

FIGURE 8-25. IMPLEMENT PUMP INSTALLATION

FIGURE 8-26. PRIORITY LINES INSTALLATION (PVC 1911)

FIGURE 8-27. PRIORITY LINES INSTALLATION (PVC 2005)

FIGURE 8-28. PRIORITY VALVE INSTALLATION

FIGURE 8-29. RETURN LINES INSTALLATION

FIGURE 8-30. RETURN LINES INSTALLATION (SAHR)

FIGURE 8-31. STEERING LINES INSTALLATION

FIGURE 8-32. STEER SELECT VALVE INSTALLATION

FIGURE 8-33. SUCTION LINES INSTALLATION (PVC 1911)

FIGURE 8-34. SUCTION LINES INSTALLATION (PVC 2005)

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER ASSEMBLY - COMPENSATION (Prior to SN E160000638)

FIGURE 9-2. CYLINDER ASSEMBLY - COMPENSATION (SN E160000638 to Present)

FIGURE 9-3. CYLINDER SUB-ASSEMBLY - COUPLER LOCKING

FIGURE 9-4. CYLINDER ASSEMBLY - COUPLER LOCKING

FIGURE 9-5. CYLINDER SUB-ASSEMBLY - EXTEND/RETRACT (TELESCOPE)

FIGURE 9-6. CYLINDER ASSEMBLY - EXTEND/RETRACT (TELESCOPE)

FIGURE 9-7. CYLINDER ASSEMBLY - LIFT

FIGURE 9-8. CYLINDER ASSEMBLY - TIFT

FIGURE 9-9. IMPLEMENT PUMP

FIGURE 9-10. VALVE SUB-ASSEMBLY - DIVERTOR (HI-FLOW)

FIGURE 9-11. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-12. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-13. VALVE ASSEMBLY - DIVERTOR

FIGURE 9-14. VALVE ASSEMBLY - FAN MOTOR CONTROL

FIGURE 9-15. VALVE ASSEMBLY - HYDRAULIC HITCH CONTROL VALVE

FIGURE 9-16. VALVE ASSEMBLY - MAIN CONTROL

FIGURE 9-17. VALVE ASSEMBLY - PRIORITY FLOW MANIFOLD

FIGURE 9-18. VALVE ASSEMBLY - RIDE CONTROL

FIGURE 9-19. VALVE ASSEMBLY - STEERING SELECT VALVE

FIGURE 9-20. VALVE ASSEMBLY - TRAILER BRAKE

SECTION 10 - ELECTRICAL

FIGURE 10-1. BATTERY INSTALLATION (STANDARD) (PVC 1911)

FIGURE 10-2. BATTERY INSTALLATION (STANDARD) (PVC 2005)

FIGURE 10-3. BATTERY INSTALLATION (DUAL)

FIGURE 10-4. BEACON/STROBE INSTALLATION

FIGURE 10-5. BOOM HARNESS INSTALLATION

FIGURE 10-6. BOOM HARNESS

FIGURE 10-7. BOOM ANGLE SENSOR INSTALLATION

FIGURE 10-8. CAB ELECTRICAL INSTALLATION

FIGURE 10-9. CAB HARNESS

FIGURE 10-10. CAB STANDARD ELECTRICAL BOARD ASSEMBLY

FIGURE 10-11. CAB OPTION 1 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-12. CAB OPTION 2 ELECTRICAL BOARD ASSEMBLY

FIGURE 10-13. CAB OPTION HARNESS

FIGURE 10-14. CAB HEATER HARNESS INSTALLATION

FIGURE 10-15. CAB HEATER HARNESS

FIGURE 10-16. HVAC CAB ACTUATOR

FIGURE 10-17. CAB HVAC ACTUATOR HARNESS

FIGURE 10-18. CAB - MULTIFUNCTION DISPLAY INSTALLATION

FIGURE 10-19. CAB SEAT ADAPTOR HARNESS (PREMIUM SEAT)

FIGURE 10-20. CLEARSKY INSTALLATION (NO A/C - LONG ROOF CAP)

FIGURE 10-21. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)

FIGURE 10-22. CLEARSKY HARNESS

FIGURE 10-23. DASH ELECTRICS INSTALLATION (ULS) (PVC 1911)

FIGURE 10-24. DASH ELECTRICS INSTALLATION (ULS) (PVC 2005)

FIGURE 10-25. CAB DASH ELECTRICAL INSTALLATION (LS)

FIGURE 10-26. DECLUTCH SWITCH INSTALLATION

FIGURE 10-27. EARTH STRAP INSTALLATION

FIGURE 10-28. ELECTRICAL COMPONENTS INSTALLATION

FIGURE 10-29. ELECTRICAL POWER DISTRIBUTION ELECTRICAL BOX

FIGURE 10-30. ELECTRICAL RELAY INSTALLATION - 200 AMP

FIGURE 10-31. ENGINE WIRING INSTALLATION (ULS)

FIGURE 10-32. ENGINE WIRING INSTALLATION (LS)

FIGURE 10-33. ENGINE HARNESS (ULS) (PVC 1911)

FIGURE 10-34. ENGINE HARNESS (ULS) (PVC 2005)

FIGURE 10-35. ENGINE HARNESS (LS)

FIGURE 10-36. ENGINE FUEL PUMP HARNESS

FIGURE 10-37. ENGINE GLOW PLUG RELAY HARNESS

FIGURE 10-38. ENGINE SPEED SET SWITCH INSTALLATION

FIGURE 10-39. FRAME MAIN ELECTRICAL INSTALLATION

FIGURE 10-40. FRAME HARNESS - REAR

FIGURE 10-41. FRAME HARNESS - FRONT

FIGURE 10-42. IGNITION SWITCH INSTALLATION

FIGURE 10-43. LIGHTS - DIP LIGHTS INSTALLATION (LH)

FIGURE 10-44. LIGHTS - DIP LIGHTS INSTALLATION (RH)

FIGURE 10-45. LIGHTS - LICENSE PLATE LAMP INSTALLATION

FIGURE 10-46. LIGHTS - LICENSE PLATE LAMP HARNESS

FIGURE 10-47. LIGHTS - NO ROADLIGHTS INSTALLATION

FIGURE 10-48. LIGHTS - WORKLIGHTS INSTALLATION (BOOM MOUNTED)

FIGURE 10-49. LIGHTS - WORKLIGHTS INSTALLATION - LED (BOOM MOUNTED)

FIGURE 10-50. LIGHTS - WORKLIGHTS HARNESS (BOOM MOUNTED LIGHTS)

FIGURE 10-51. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (NO A/C)

FIGURE 10-52. LIGHTS - WORKLIGHTS INSTALLATION - LED (CAB MOUNTED) (NO A/C)

FIGURE 10-53. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (WITH A/C)

FIGURE 10-54. LIGHTS - WORKLIGHTS INSTALLATION -LED (CAB MOUNTED) (WITH A/C)

FIGURE 10-55. LSI SENSOR INSTALLATION

FIGURE 10-56. LSI DISPLAY INSTALLATION

FIGURE 10-57. LSI SENSOR INSTALLATION

FIGURE 10-58. LSI SWITCH INSTALLATION

FIGURE 10-59. LSI SENSOR COVER INSTALLATION

FIGURE 10-60. REVERSE ALARM INSTALLATION

FIGURE 10-61. REVERSE CAMERA INSTALLATION

FIGURE 10-62. REVERSE SENSING INSTALLATION

FIGURE 10-63. REVERSE SENSING HARNESS

FIGURE 10-64. TRAILER ELECTRICS INSTALLATION

FIGURE 10-65. TRAILER CONNECTOR HARNESS

SECTION 11 - DECALS

FIGURE 11-1. DECALS INSTALLATION (ANSI) (PVC 1911)

FIGURE 11-2. DECALS INSTALLATION (ANSI) (PVC 2005)

FIGURE 11-3. DECALS INSTALLATION (AUS & LATIN AMERICA)

FIGURE 11-4. DECALS INSTALLATION - JLG - (LATIN AMERICA SPECS)

FIGURE 11-5. DECALS INSTALLATION - JLG (ANSI & CSA SPECS)

FIGURE 11-6. CAPACITY CHART (ANSI) (PVC 1911)

FIGURE 11-7. CAPACITY CHART (ANSI) (PVC 2005)

FIGURE 11-8. CAPACITY CHART HOLDER INSTALLATION

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 13 - SPECIAL OPTIONS

FIGURE 13-1. SPECIAL OPTIONS

PART NUMBER INDEX

JLG Telehandler 925 Parts Manual 31211474

HTML

Hyundai

Sub-Man