JLG Telehandler 823 Parts Manual 31221319

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JLG Telehandler 823 Parts Manual 31221319
Size: 63.04 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 823 Telehandler
Part Number: 31221319
Publication Date: 2024
Number of Pages: 874 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME INSTALLATION​

FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-3. ENGINE ENCLOSURE COVER INSTALLATION​

FIGURE 1-4. HOOD INSTALLATION​

FIGURE 1-5. COVER PLATES INSTALLATION (NO OUTRIGGERS - ULS)​

FIGURE 1-6. COVER PLATE INSTALLATION (NO TRAILER BRAKES)​

FIGURE 1-7. COVER PLATE INSTALLATION (TRAILER BRAKES)​

FIGURE 1-8. COVER PLATE INSTALLATION (NO REAR AUX)​

FIGURE 1-9. COVER PLATE INSTALLATION (REAR AUX)​

FIGURE 1-10. COVER PLATE INSTALLATION (HYDRAULIC HITCH AND REAR AUX)​

FIGURE 1-11. REAR COVER PLATE INSTALLATION (NO HYDRAULIC HITCH)​

FIGURE 1-12. TANKS INSTALLATION​

FIGURE 1-13. FUEL TANK INSTALLATION​

FIGURE 1-14. FUEL TANK ASSEMBLY​

FIGURE 1-15. HYDRAULIC TANK INSTALLATION​

FIGURE 1-16. HYDRAULIC TANK ASSEMBLY​

FIGURE 1-17. FUEL AND HYDRAULIC CAP INSTALLATION​

FIGURE 1-18. HITCH RETRIEVAL INSTALLATION​

FIGURE 1-19. HITCH INSTALLATION (EEC AUTO)​

FIGURE 1-20. HITCH INSTALLATION (PITON)​

FIGURE 1-21. HITCH ASSEMBLY (EEC AUTO)​

FIGURE 1-22. SLIDING HITCH ASSEMBLY (PITON)​

FIGURE 1-23. HITCH INSTALLATION (EEC MANUAL)​

FIGURE 1-24. HITCH ASSEMBLY (EEC MANUAL)​

FIGURE 1-25. HITCH INSTALLATION (FIXED)​

FIGURE 1-26. HITCH ASSEMBLY (FIXED)​

FIGURE 1-27. HITCH INSTALLATION (HYDRAULIC)​

FIGURE 1-28. CAB PLUG INSTALLATION (NON HYDRAULIC HITCH)​

FIGURE 1-29. MIRROR INSTALLATION​

FIGURE 1-30. REAR MIRROR INSTALLATION (FLAT)​

FIGURE 1-31. REAR MIRROR INSTALLATION (CONVEX)​

FIGURE 1-32. MIRROR ASSEMBLY (CONVEX)​

FIGURE 1-33. TOOLBOX INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM PINNING INSTALLATION​

FIGURE 2-2. LIFT CYLINDER PINNING INSTALLATION​

FIGURE 2-3. COMPENSATION CYLINDER PINNING INSTALLATION​

FIGURE 2-4. BOOM PIVOT INSTALLATION​

FIGURE 2-5. BOOM ASSEMBLY​

FIGURE 2-6. FIRST BOOM SECTION ASSEMBLY​

FIGURE 2-7. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-8. LEVER ASSEMBLY​

FIGURE 2-9. MANUAL QUICK COUPLER INSTALLATION​

FIGURE 2-10. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-11. BOOM PROP INSTALLATION​

FIGURE 2-12. BOOM BRUSHES INSTALLATION​

FIGURE 2-13. REMOTE GREASE SYSTEM INSTALLATION​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. AUGER COUPLING​

FIGURE 3-2. AUGER BIT (6INX4IN)​

FIGURE 3-3. AUGER BIT (9INX4IN)​

FIGURE 3-4. AUGER BIT (12INX4IN)​

FIGURE 3-5. AUGER BIT (15INX4IN)​

FIGURE 3-6. AUGER BIT (18INX4IN)​

FIGURE 3-7. AUGER BIT (24INX4IN)​

FIGURE 3-8. AUGER BIT (36INX4IN)​

FIGURE 3-9. BALE HANDLER (TUBE CLAMP)​

FIGURE 3-10. BALE HANDLER KIT (TUBE CLAMP)​

FIGURE 3-11. BALE HANDLER (SPIKE CLAMP)​

FIGURE 3-12. BALE HANDLER KIT (SPIKE CLAMP)​

FIGURE 3-13. BASKET - FORK MOUNTED (1.2MX2.4M) (DOMESTIC DECALS)​

FIGURE 3-14. BASKET - FORK MOUNTED (1.2MX2.4M) (FRENCH LANGUAGE DECALS)​

FIGURE 3-15. BASKET - FORK MOUNTED (1.2MX2.4M) (ISO DECALS)​

FIGURE 3-16. BUCKET (CONCRETE)​

FIGURE 3-17. BUCKET (DIRT)​

FIGURE 3-18. BUCKET (GRAPPLE MULTI-PURPOSE)​

FIGURE 3-19. BUCKET (MANURE GRAPPLE)​

FIGURE 3-20. BUCKET(0.6M³) (MULTI-PURPOSE 4 IN 1)​

FIGURE 3-21. BUCKET(1M³/1.25YD³) (GENERAL PURPOSE - ROUND HEEL)​

FIGURE 3-22. BUCKET(1M³/1.25YD³) (GENERAL PURPOSE - ANGULAR HEEL)​

FIGURE 3-23. BUCKET(1M³/1.25YD³) (MULTI-PURPOSE 4 IN 1)​

FIGURE 3-24. BUCKET (1.5M³/2YD³) (GENERAL PURPOSE - ROUND HEEL)​

FIGURE 3-25. BUCKET (1.5M³/2YD³) (GENERAL PURPOSE - ANGULAR HEEL)​

FIGURE 3-26. BUCKET (2M³/2.6YD³) (GENERAL PURPOSE - ROUND HEEL)​

FIGURE 3-27. BUCKET (2M³/2.6YD³) (GENERAL PURPOSE - ANGULAR HEEL)​

FIGURE 3-28. BUCKET (2.5M³/3.25YD³) (GENERAL PURPOSE - ROUND HEEL)​

FIGURE 3-29. BUCKET (2.5M³/3.25YD³) (GENERAL PURPOSE - ANGULAR HEEL)​

FIGURE 3-30. BUCKET (3M³/4YD³) (GENERAL PURPOSE - ROUND HEEL)​

FIGURE 3-31. BUCKET (3M³/4YD³) (GENERAL PURPOSE - ANGULAR HEEL)​

FIGURE 3-32. BUCKET BOLT-ON EDGE (ONE PIECE)​

FIGURE 3-33. BUCKET BOLT-ON EDGE (TWO PIECE)​

FIGURE 3-34. BUCKET BOLT-ON EDGE (THREE PIECE)​

FIGURE 3-35. BUCKET FRONT GUARD​

FIGURE 3-36. CARRIAGE ASSEMBLY (1225MM)​

FIGURE 3-37. CARRIAGE ASSEMBLY (1270MM)​

FIGURE 3-38. CARRIAGE ASSEMBLY (1524MM)​

FIGURE 3-39. CARRIAGE ASSEMBLY (1829MM)​

FIGURE 3-40. CARRIAGE ASSEMBLY - FORK POSITIONING (4.0 TON - 1225 MM)​

FIGURE 3-41. CARRIAGE ASSEMBLY - SIDE SHIFT (4.0 TON - 1225 MM)​

FIGURE 3-42. CARRIAGE ASSEMBLY - SIDE TILTING (4.5 TON - 1225 MM)​

FIGURE 3-43. CARRIAGE ASSEMBLY - SIDE TILTING (4.0 TON - 1575 MM)​

FIGURE 3-44. CARRIAGE ASSEMBLY - SID TILTING (4.0 TON - 1829 MM)​

FIGURE 3-45. CARRIAGE ASSEMBLY - FEM CARRIAGE AND FORKS​

FIGURE 3-46. FORK - BAILING CARRIAGE (DUAL TINE)​

FIGURE 3-47. FORK - EXTENSIONS (62X163X2286) (ANSI)​

FIGURE 3-48. FORK - LUMBER (45X150X1540)​

FIGURE 3-49. FORK - LUMBER (50X150X1830)​

FIGURE 3-50. FORK - PALLET (50X100X1200)​

FIGURE 3-51. FORK - PALLET (50X100X1200) (WITH SIDE SHIFT CARRIAGE)​

FIGURE 3-52. FORK - PALLET (50X120X1200)​

FIGURE 3-53. FORK - PALLET (60X125X1220)​

FIGURE 3-54. FORK - MUCK WITH GRAB​

FIGURE 3-55. HOOK - CRANE (FORK MOUNTED)​

FIGURE 3-56. HOPPER - TRASH​

FIGURE 3-57. SILAGE DEFACER​

FIGURE 3-58. TRUSS BOOM (0.9 TON - 3.5M/12FT WITH WINCH)​

FIGURE 3-59. TRUSS BOOM (1TON - 3.5M/12FT)​

FIGURE 3-60. TRUSS BOOM (1.8 TON - 0.9M/3FT WITH WINCH)​

FIGURE 3-61. TRUSS BOOM (4.4TON - 2.3M/7.5FT)​

FIGURE 3-62. UNIVERSAL HITCH ATTACHMENT​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (90KW - ULS - PISTON PUMP)​

FIGURE 4-2. ENGINE INSTALLATION (100KW - ULS - PISTON PUMP)​

FIGURE 4-3. ENGINE MOUNTING INSTALLATION (90KW/100KW)​

FIGURE 4-4. 3.6L ENGINE (90KW - ULS - PISTON PUMP)​

FIGURE 4-5. 3.6L ENGINE (100KW - ULS - PISTON PUMP)​

FIGURE 4-6. ENGINE ECU INSTALLATION (ULS)​

FIGURE 4-7. BRACKET GUARD INSTALLATION​

FIGURE 4-8. FUEL LINES INSTALLATION (ULS - RHOC)​

FIGURE 4-9. EXHAUST INSTALLATION (ULS)​

FIGURE 4-10. DEF LINES INSTALLATION (ULS)​

FIGURE 4-11. DEF CONTROL MODULE INSTALLATION (ULS)​

FIGURE 4-12. DEF TANK INSTALLATION (ULS)​

FIGURE 4-13. DEF TANK ASSEMBLY​

FIGURE 4-14. AIR CLEANER INSTALLATION (90/100KW)​

FIGURE 4-15. AIR CLEANER ASSEMBLY (90/100KW)​

FIGURE 4-16. PRE-AIR CLEANER ACCESSORY​

FIGURE 4-17. AIR INTAKE RAIN CAP ACCESSORY​

FIGURE 4-18. AIR INTAKE LINES INSTALLATION (90/100KW - ULS)​

FIGURE 4-19. COOLING PACKAGE INSTALLATION (90KW - ULS)​

FIGURE 4-20. COOLING FAN INSTALLATION​

FIGURE 4-21. FAN LINES INSTALLATION (90KW)​

FIGURE 4-22. FAN DRIVE MOTOR (NO RHOC)​

FIGURE 4-23. FUEL FILTER & PUMP INSTALLATION​

FIGURE 4-24. REMOTE FUEL PUMP INSTALLATION (74.4KW)​

FIGURE 4-25. COOLER INSTALLATION (90KW)​

FIGURE 4-26. RADIATOR COOLING PACKAGE (90KW)​

FIGURE 4-27. REMOTE HOC INSTALLATION​

FIGURE 4-28. FAN DRIVE MOTOR (RHOC)​

FIGURE 4-29. COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-30. COOLER LINES INSTALLATION (90KW)​

FIGURE 4-31. CAC LINES INSTALLATION (ULS)​

FIGURE 4-32. SURGE TANK INSTALLATION​

FIGURE 4-33. TANK EXPANSION​

FIGURE 4-34. BULKHEAD INSTALLATION​

FIGURE 4-35. HYDRAULIC PUMP INSTALLATION (90KW)​

FIGURE 4-36. HEATER LINES INSTALLATION (ULS)​

FIGURE 4-37. HEATER LINES WITH BLOCK HEATER INSTALLATION (ULS)​

FIGURE 4-38. BLOCK HEATER INSTALLATION (120V - LS)​

FIGURE 4-39. BLOCK HEATER (LS)​

FIGURE 4-40. A/C PUMP INSTALLATION​

FIGURE 4-41. A/C LINES INSTALLATION​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. TRANSMISSION INSTALLATION (6 SPD - 90KW)​

FIGURE 5-2. TRANSMISSION INSTALLATION (6 SPD - 97KW)​

FIGURE 5-3. TRANSMISSION (6 SPD - 90KW)​

FIGURE 5-4. TRANSMISSION (6 SPD - HHP - 97KW)​

FIGURE 5-5. PLANETARY CASE AND PARTS GROUP​

FIGURE 5-6. TORQUE CONVERTER GROUP​

FIGURE 5-7. TORQUE CONVERTER GROUP​

FIGURE 5-8. TRANSFER GEAR AND CASE GROUP​

FIGURE 5-9. TRANSMISSION HYDRAULIC CONTROL GROUP​

FIGURE 5-10. INPUT SHAFT GROUP​

FIGURE 5-11. TRANSMISSION CLUTCH GROUP​

FIGURE 5-12. CLUTCH AND GEAR GROUP​

FIGURE 5-13. TRANSMISSION PUMP GROUP​

FIGURE 5-14. OUTPUT SHAFT GROUP​

FIGURE 5-15. SPEED SENSOR​

FIGURE 5-16. IDLER GEAR​

FIGURE 5-17. REAR TRANSMISSION CASE​

FIGURE 5-18. PLANETARY CASE​

FIGURE 5-19. FRONT TRANSFER CASE​

FIGURE 5-20. REAR TRANSFER CASE​

FIGURE 5-21. RELIEF VALVE​

FIGURE 5-22. SOLENOID VALVE​

FIGURE 5-23. SOLENOID VALVE​

FIGURE 5-24. FRONT TRANSMISSION CASE ASSEMBLY​

FIGURE 5-25. REAR TRANSMISSION CASE ASSEMBLY​

FIGURE 5-26. DRIVESHAFT & AXLE INSTALLATION​

FIGURE 5-27. DRIVE SHAFTS INSTALLATION​

FIGURE 5-28. FRONT AXLE INSTALLATION​

FIGURE 5-29. FRONT AXLE ASSEMBLY​

FIGURE 5-30. REAR AXLE INSTALLATION​

FIGURE 5-31. REAR AXLE ASSEMBLY​

FIGURE 5-32. AXLE SHIM INSTALLATION​

FIGURE 5-33. TIRE/WHEEL SET (AIR - 460/70 R24 XMCL)​

FIGURE 5-34. TIRE/WHEEL SET (AIR - 500/70 R24 XMCL)​

FIGURE 5-35. FENDER INSTALLATION​

FIGURE 5-36. FENDER ASSEMBLY (RR-RH)​

FIGURE 5-37. FENDER ASSEMBLY (RR-LH)​

FIGURE 5-38. FENDER ASSEMBLY (FRT-RH)​

FIGURE 5-39. FENDER ASSEMBLY (FRT-LH)​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTS INSTALLATION​

FIGURE 6-2. ENCLOSED CAB INSTALLATION​

FIGURE 6-3. ENCLOSED CAB ASSEMBLY​

FIGURE 6-4. ENCLOSED CAB GROUP​

FIGURE 6-5. ENCLOSED CAB​

FIGURE 6-6. DOOR INSTALLATION​

FIGURE 6-7. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-8. CAB LATCH ASSEMBLY​

FIGURE 6-9. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-10. DOOR ASSEMBLY (AG)​

FIGURE 6-11. CAB DOOR​

FIGURE 6-12. DOOR STRAP INSTALLATION​

FIGURE 6-13. REAR WINDOW INSTALLATION​

FIGURE 6-14. REAR WINDOW ASSEMBLY​

FIGURE 6-15. ENCLOSED CAB PLUG GROUP​

FIGURE 6-16. INTERIOR MIRROR INSTALLATION​

FIGURE 6-17. FRONT WIPER INSTALLATION​

FIGURE 6-18. LEVEL INDICATOR INSTALLATION​

FIGURE 6-19. ENCLOSED CAB TRIM INSTALLATION​

FIGURE 6-20. DASH COVER ASSEMBLY​

FIGURE 6-21. REAR PANEL COVER ASSEMBLY​

FIGURE 6-22. ADJUSTABLE ARMREST INSTALLTION​

FIGURE 6-23. ARMREST​

FIGURE 6-24. FIXED ARMREST BRACKET​

FIGURE 6-25. MOVING ARMREST BRACKET​

FIGURE 6-26. BEACON TERMINAL INSTALLATION​

FIGURE 6-27. WASHER HOSES INSTALLATION​

FIGURE 6-28. HAMMER INSTALLATION​

FIGURE 6-29. HAMMER ATTACHMENT ASSEMBLY​

FIGURE 6-30. FRONT COVER INSTALLATION​

FIGURE 6-31. FILTER TRAY PANEL​

FIGURE 6-32. FRONT DUCT COVER​

FIGURE 6-33. WASHER TANK INSTALLATION​

FIGURE 6-34. WASHER BOTTLE​

FIGURE 6-35. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)​

FIGURE 6-36. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)​

FIGURE 6-37. UPPER SEAT ASSEMBLY​

FIGURE 6-38. SUSPENSION KIT​

FIGURE 6-39. SEAT INSTALLATION (PREMIUM)​

FIGURE 6-40. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)​

FIGURE 6-41. SEAT INSTALLATION (MECHANICAL)​

FIGURE 6-42. SEAT ASSEMBLY​

FIGURE 6-43. SEAT BELT INSTALLATION (2IN)​

FIGURE 6-44. SEAT BELT INSTALLATION (3IN)​

FIGURE 6-45. HEATER INSTALLATION​

FIGURE 6-46. HEATER ASSEMBLY​

FIGURE 6-47. HEATER AND A/C INSTALLATION​

FIGURE 6-48. CAB CONDENSER ASSEMBLY​

FIGURE 6-49. CONDENSER​

FIGURE 6-50. A/C RECEIVER DRIER​

FIGURE 6-51. HEATER AND A/C ASSEMBLY​

FIGURE 6-52. ROOF WIPER INSTALLATION​

FIGURE 6-53. HEADLINER INSTALLATION​

FIGURE 6-54. HEADLINER/ RADIO READY INSTALLATION​

FIGURE 6-55. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-56. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-57. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-58. COMMON CAB TRIM INSTALLATION​

FIGURE 6-59. CAB TRIM INSTALLATION​

FIGURE 6-60. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-61. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-62. FRONT NOSE CONE INSTALLATION (SIDELIGHT)​

FIGURE 6-63. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-64. CAB STEP INSTALLATION​

FIGURE 6-65. FLOOR MAT INSTALLATION​

FIGURE 6-66. EXTERNAL WINDOW RELEASE INSTALLATION (ANSI)​

FIGURE 6-67. EXTERNAL WINDOW RELEASE INSTALLATION (CAN)​

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-2. ACCELERATOR PEDAL​

FIGURE 7-3. BRAKE PEDAL INSTALLATION​

FIGURE 7-4. BRAKE PEDAL​

FIGURE 7-5. BRAKE PEDAL PLATE​

FIGURE 7-6. BRAKE SENSOR INSTALLATION​

FIGURE 7-7. SWITCH PLATE ASSEMBLY​

FIGURE 7-8. PARKING BRAKE INSTALLATION (CABLE - STANDARD)​

FIGURE 7-9. PARKING BRAKE COVER (MECHANICAL)​

FIGURE 7-10. PARKING CABLE ASSEMBLY (MECHANICAL)​

FIGURE 7-11. STEERING WHEEL INSTALLATION​

FIGURE 7-12. STEERING WHEEL​

FIGURE 7-13. STEERING COLUMN INSTALLATION​

FIGURE 7-14. HORN INSTALLATION​

FIGURE 7-15. HORN BUTTON INSTALLATION​

FIGURE 7-16. JOYSTICK INSTALLATION​

FIGURE 7-17. WIPER-TURN SWITCH (0 SPEED - FNR)​

FIGURE 7-18. WIPER-TURN SWITCH (NO SPEED)​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. COMMON HYDRAULICS INSTALLATION​

FIGURE 8-2. AUXILIARY HYDRAULICS INSTALLATION - REAR (TWIN)​

FIGURE 8-3. AUXILIARY HYDRAULICS INSTALLATION - REAR (SINGLE)​

FIGURE 8-4. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-5. BOOM LINES INSTALLATION​

FIGURE 8-6. BOOM RAISE HOSES INSTALLATION (NO RIDE CONTROL)​

FIGURE 8-7. BOOM RAISE HOSES INSTALLATION (WITH RIDE CONTROL)​

FIGURE 8-8. BRAKE LINES INSTALLATION​

FIGURE 8-9. BRAKE INSTALLATION – TRAILER​

FIGURE 8-10. BRAKE ACCUMULATOR LINES INSTALLATION (WITHOUT SAHR)​

FIGURE 8-11. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - TWIN)​

FIGURE 8-12. COUPLER (HYDRAULIC) LINES INSTALLATION (FRONT BOOM - SINGLE)​

FIGURE 8-13. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - TWIN)​

FIGURE 8-14. COUPLER (MANUAL) LINES INSTALLATION (FRONT BOOM - SINGLE)​

FIGURE 8-15. LIFT CYLINDER INSTALLATION​

FIGURE 8-16. MAIN CONTROL VALVE INSTALLATION​

FIGURE 8-17. MAIN HYDRAULIC PUMP INSTALLATION​

FIGURE 8-18. IMPLEMENT PUMP INSTALLATION​

FIGURE 8-19. PRIORITY LINES INSTALLATION​

FIGURE 8-20. PRIORITY VALVE INSTALLATION​

FIGURE 8-21. RETURN LINES INSTALLATION​

FIGURE 8-22. STEERING LINES INSTALLATION​

FIGURE 8-23. STEER SELECT VALVE INSTALLATION​

FIGURE 8-24. SUCTION LINES INSTALLATION​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER ASSEMBLY - COMPENSATION​

FIGURE 9-2. CYLINDER SUB-ASSEMBLY - COUPLER LOCKING​

FIGURE 9-3. CYLINDER ASSEMBLY - COUPLER LOCKING​

FIGURE 9-4. CYLINDER SUB-ASSEMBLY - EXTEND/RETRACT (TELESCOPE)​

FIGURE 9-5. CYLINDER ASSEMBLY - EXTEND/RETRACT (TELESCOPE)​

FIGURE 9-6. CYLINDER ASSEMBLY - LIFT​

FIGURE 9-7. CYLINDER ASSEMBLY - TILT​

FIGURE 9-8. IMPLEMENT PUMP​

FIGURE 9-9. VALVE SUB-ASSEMBLY - DIVERTOR (HI-FLOW)​

FIGURE 9-10. VALVE ASSEMBLY - DIVERTOR​

FIGURE 9-11. VALVE ASSEMBLY - DIVERTOR​

FIGURE 9-12. VALVE ASSEMBLY - DIVERTOR​

FIGURE 9-13. VALVE ASSEMBLY - FAN MOTOR CONTROL​

FIGURE 9-14. VALVE ASSEMBLY - HYDRAULIC HITCH CONTROL VALVE​

FIGURE 9-15. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 9-16. VALVE ASSEMBLY - PRIORITY FLOW MANIFOLD​

FIGURE 9-17. VALVE ASSEMBLY - RIDE CONTROL​

FIGURE 9-18. VALVE ASSEMBLY - STEERING SELECT VALVE​

FIGURE 9-19. VALVE ASSEMBLY - TRAILER BRAKE​

SECTION 10 - ELECTRICAL

FIGURE 10-1. 823 ELECTRICAL LAYOUT​

FIGURE 10-2. BATTERY INSTALLATION (STANDARD)​

FIGURE 10-3. BATTERY INSTALLATION (DUAL)​

FIGURE 10-4. BEACON/STROBE INSTALLATION​

FIGURE 10-5. BOOM HARNESS INSTALLATION​

FIGURE 10-6. BOOM HARNESS​

FIGURE 10-7. BOOM ANGLE SENSOR INSTALLATION​

FIGURE 10-8. BOOM RETRACT SENSOR INSTALLATION​

FIGURE 10-9. BOOM RETRACT SENSOR INSTALLATION​

FIGURE 10-10. CAB ELECTRICAL INSTALLATION​

FIGURE 10-11. CAB ELECTRICAL INSTALLATION​

FIGURE 10-12. CAB HARNESS​

FIGURE 10-13. CAB HARNESS​

FIGURE 10-14. CAB STANDARD ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-15. CAB OPTION 1 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-16. CAB OPTION 2 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-17. CAB OPTION HARNESS​

FIGURE 10-18. DASH ELECTRICS INSTALLATION (ULS)​

FIGURE 10-19. CAB HEATER HARNESS INSTALLATION​

FIGURE 10-20. CAB HEATER HARNESS​

FIGURE 10-21. CAB HVAC ACTUATOR HARNESS​

FIGURE 10-22. CAB HVAC ACTUATOR HARNESS​

FIGURE 10-23. CAB - MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 10-24. CAB SEAT ADAPTOR HARNESS (PREMIUM SEAT)​

FIGURE 10-25. CLEARSKY INSTALLATION (A/C - LONG ROOF CAP)​

FIGURE 10-26. CLEARSKY INSTALLATION (NO A/C - SHORT ROOF CAP)​

FIGURE 10-27. CLEARSKY HARNESS​

FIGURE 10-28. DECLUTCH SWITCH INSTALLATION​

FIGURE 10-29. ELECTRICAL COMPONENTS INSTALLATION​

FIGURE 10-30. ELECTRICAL POWER DISTRIBUTION ELECTRICAL BOX​

FIGURE 10-31. ELECTRICAL RELAY INSTALLATION - 200 AMP​

FIGURE 10-32. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 10-33. ENGINE HARNESS (ULS)​

FIGURE 10-34. ENGINE FUEL PUMP HARNESS​

FIGURE 10-35. ENGINE GLOW PLUG RELAY HARNESS​

FIGURE 10-36. ENGINE SPEED SET SWITCH INSTALLATION​

FIGURE 10-37. FRAME MAIN ELECTRICAL INSTALLATION​

FIGURE 10-38. FRAME HARNESS - REAR​

FIGURE 10-39. FRAME HARNESS - FRONT​

FIGURE 10-40. IGNITION SWITCH INSTALLATION​

FIGURE 10-41. LIGHTS - DIP LIGHTS INSTALLATION (RH)​

FIGURE 10-42. LIGHTS - LICENSE PLATE LAMP INSTALLATION​

FIGURE 10-43. LIGHTS - LICENSE PLATE LAMP HARNESS​

FIGURE 10-44. LIGHTS - NO ROADLIGHTS INSTALLATION​

FIGURE 10-45. LIGHTS - WORKLIGHTS INSTALLATION (BOOM MOUNTED)​

FIGURE 10-46. LIGHTS - WORKLIGHTS INSTALLATION - LED (BOOM MOUNTED)​

FIGURE 10-47. LIGHTS - WORKLIGHTS HARNESS (BOOM MOUNTED LIGHTS)​

FIGURE 10-48. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (NO A/C)​

FIGURE 10-49. LIGHTS - WORKLIGHTS INSTALLATION - LED (CAB MOUNTED) (NO A/C)​

FIGURE 10-50. LIGHTS - WORKLIGHTS INSTALLATION (CAB MOUNTED) (WITH A/C)​

FIGURE 10-51. LIGHTS - WORKLIGHTS INSTALLATION -LED (CAB MOUNTED) (WITH A/C)​

FIGURE 10-52. LSI SENSOR INSTALLATION​

FIGURE 10-53. LSI DISPLAY INSTALLATION​

FIGURE 10-54. LSI SENSOR INSTALLATION​

FIGURE 10-55. LSI SWITCH INSTALLATION​

FIGURE 10-56. LSI SENSOR COVER INSTALLATION​

FIGURE 10-57. REVERSE ALARM INSTALLATION​

FIGURE 10-58. REVERSE CAMERA INSTALLATION​

FIGURE 10-59. REVERSE SENSING INSTALLATION​

FIGURE 10-60. REVERSE SENSING HARNESS​

FIGURE 10-61. TRAILER ELECTRICS INSTALLATION​

FIGURE 10-62. TRAILER CONNECTOR HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. DECALS INSTALLATION (ANSI)​

FIGURE 11-2. DECALS INSTALLATION - JLG​

FIGURE 11-3. DECALS INSTALLATION - JLG AG​

FIGURE 11-4. CAPACITY CHART (ANSI)​

FIGURE 11-5. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-6. TRIANGLE INSTALLATION - SLOW MOVING VEHICLE​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX