JLG Telehandler 6042 Parts Catalog 31220697

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JLG Telehandler 6042 Parts Catalog 31220697
Size: 50.36 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 6042 Telehandler
Part Number: 31220697
Publication Date: 2025
Number of Pages: 734 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME BEARING AND TRIM INSTALLATION​

FIGURE 1-2. FRAME COVERS ASSEMBLY​

FIGURE 1-3. FUEL TANK ASSEMBLY (Prior to SN 0160134531, Prior to SN 0160134497)​

FIGURE 1-4. FUEL TANK ASSEMBLY (SN 0160134532 to Present, SN 0160134498 to Present)​

FIGURE 1-5. FUEL TANK MOUNTING INSTALLATION​

FIGURE 1-6. HYDRAULIC TANK ASSEMBLY​

FIGURE 1-7. HYDRAULIC TANK SUB-ASSEMBLY​

FIGURE 1-8. HYDRAULIC TANK MOUNTING INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION​

FIGURE 2-2. BOOM ASSEMBLY (Prior to SN 0160129221)​

FIGURE 2-3. BOOM ASSEMBLY (SN 0160129222 through 0160130430)​

FIGURE 2-4. BOOM ASSEMBLY (SN 0160130431 to Present)​

FIGURE 2-5. BOOM ASSEMBLY (SN 0160130431 to Present)​

FIGURE 2-6. BOOM BASE ASSEMBLY​

FIGURE 2-7. BOOM MID ASSEMBLY​

FIGURE 2-8. BOOM FLY ASSEMBLY​

FIGURE 2-9. HOSE PULLEY ASSEMBLY​

FIGURE 2-10. BOOM ANGLE INDICATOR​

FIGURE 2-11. BOOM PROP INSTALLATION​

FIGURE 2-12. COUPLER ASSEMBLY​

FIGURE 2-13. LOCK PIN ASSEMBLY​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. BASKET, PERSONNEL (1.2MX2.4M) (DOMESTIC)​

FIGURE 3-2. BASKET, PERSONNEL (1.2MX2.4M) (ISO)​

FIGURE 3-3. BASKET, PERSONNEL (1.2MX2.4M) (FRENCH LANGUAGE)​

FIGURE 3-4. PLATFORM (FORK MOUNTED) (4X9.8)​

FIGURE 3-5. PLATFORM (FORK MOUNTED) (4X8 WITH DOORS)​

FIGURE 3-6. BASKET, PERSONNEL ASSEMBLY​

FIGURE 3-7. BOOM - 3 FOOT WITH WINCH​

FIGURE 3-8. BOOM - 12 FOOT WITH WINCH​

FIGURE 3-9. BOOM - 12FT WITHOUT WINCH​

FIGURE 3-10. BOOM - 15FT WITHOUT WINCH​

FIGURE 3-11. BOOM - ADJUSTABLE (FORK MOUNTED)​

FIGURE 3-12. BUCKET (72 INCH)​

FIGURE 3-13. BUCKET (96 INCH)​

FIGURE 3-14. BUCKET (102 INCH)​

FIGURE 3-15. CARRIAGE ASSEMBLY - 48IN SIDE SHIFT​

FIGURE 3-16. CARRIAGE ASSEMBLY - 50IN​

FIGURE 3-17. CARRIAGE ASSEMBLY - 50IN DUAL FORK POSITIONING​

FIGURE 3-18. CARRIAGE ASSEMBLY - 50IN/12000# CAPICITY SIDE TILT (Prior to SN 0160124230, Prior to SN 0160126245)​

FIGURE 3-19. CARRIAGE ASSEMBLY - 50IN/12000# CAPICITY SIDE TILT (SN 0160124231 to Present, SN 0160126246 to Present)​

FIGURE 3-20. CARRIAGE ASSEMBLY - 60IN​

FIGURE 3-21. CARRIAGE ASSEMBLY - 60IN/12000# CAPACITY SIDE TILT (Prior to SN 0160124230, Prior to SN 0160126245)​

FIGURE 3-22. CARRIAGE ASSEMBLY - 60IN/12000# CAPACITY SIDE TILT (SN 0160126246 to Present, Including 0160124231)​

FIGURE 3-23. CARRIAGE ASSEMBLY - 72IN​

FIGURE 3-24. CARRIAGE ASSEMBLY - 72IN/12000# CAPACITY SIDE TILT (Prior to SN 0160124230, Prior to SN 0160126245)​

FIGURE 3-25. CARRIAGE ASSEMBLY - 72IN/12000# CAPACITY SIDE TILT (SN 0160126246 to Present, Including 0160124231)​

FIGURE 3-26. CARRIAGE ASSEMBLY - 72IN SWING (Prior to SN 0160130098)​

FIGURE 3-27. CARRIAGE ASSEMBLY - 72IN/10000# CAPACITY 90 DEGREE SWING (SN 0160130099 to Present)​

FIGURE 3-28. FORK 2.36X4X48 PALLET​

FIGURE 3-29. FORK 2.36X5X48 PALLET​

FIGURE 3-30. FORK 2.4X4X48 PALLET​

FIGURE 3-31. FORK 2.4X4X60 PALLET​

FIGURE 3-32. FORK 2.36X5X72 PALLET​

FIGURE 3-33. FORK 2.36X5X60 PALLET​

FIGURE 3-34. FORK 2.36X6X60 PALLET​

FIGURE 3-35. FORK 1.75X7X60 LUMBER​

FIGURE 3-36. FORK 2X6X72 LUMBER​

FIGURE 3-37. FORK 2X2X48 BLOCK​

FIGURE 3-38. HOOK - COUPLER MOUNTED​

FIGURE 3-39. HOOK - 4TON (FORK MOUNTED)​

FIGURE 3-40. LIFTING HOOK (6K)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (HRC) (PVC 2305)​

FIGURE 4-2. ENGINE INSTALLATION (HRC) (PVC 2311)​

FIGURE 4-3. ENGINE INSTALLATION (LRC) (PVC 2305)​

FIGURE 4-4. ENGINE INSTALLATION (LRC) (PVC 2311)​

FIGURE 4-5. ENGINE ASSEMBLY (HRC) (PVC 2305)​

FIGURE 4-6. ENGINE ASSEMBLY (HRC) (PVC 2311)​

FIGURE 4-7. ENGINE ASSEMBLY (LRC) (PVC 2305)​

FIGURE 4-8. ENGINE ASSEMBLY (LRC) (PVC 2311)​

FIGURE 4-9. ENGINE MOUNTS INSTALLATION​

FIGURE 4-10. ENGINE ELECTRICAL INSTALLATION (PVC 2305)​

FIGURE 4-11. ENGINE ELECTRICAL INSTALLATION (PVC 2311)​

FIGURE 4-12. ENGINE AIR INTAKE INSTALLATION​

FIGURE 4-13. ENGINE FUEL SYSTEM INSTALLATION (HRC ENGINES)​

FIGURE 4-14. ENGINE FUEL SYSTEM INSTALLATION (LRC ENGINES)​

FIGURE 4-15. ENGINE PUMPS INSTALLATION (PVC 2305)​

FIGURE 4-16. ENGINE PUMPS INSTALLATION (PVC 2311) (Prior to SN 0160128755)​

FIGURE 4-17. ENGINE PUMPS INSTALLATION (SN 0160128756 to Present)​

FIGURE 4-18. ENGINE COOLING SYSTEM INSTALLATION (PVC 2305) (Prior to SN 0160125292, Prior to SN 0160126245)​

FIGURE 4-19. ENGINE COOLING SYSTEM INSTALLATION (PVC 2305) (SN 0160125293 to Present, SN 0160126246 to Present)​

FIGURE 4-20. ENGINE COOLING SYSTEM INSTALLATION (PVC 2311)​

FIGURE 4-21. ENGINE EXHAUST INSTALLATION​

FIGURE 4-22. ENGINE OIL QUICK DRAIN INSTALLATION​

FIGURE 4-23. AC PUMP INSTALLATION​

FIGURE 4-24. AIR SHUT-OFF VALVE (ASOV) INSTALLATION​

FIGURE 4-25. BLOCK HEATER INSTALLATION (ANSI)​

FIGURE 4-26. BREATHER HEATER INSTALLATION​

FIGURE 4-27. COOLING LINES INSTALLATION (PVC 2305)​

FIGURE 4-28. COOLING LINES INSTALLATION (PVC 2311)​

FIGURE 4-29. RADIATOR HOSES INSTALLATION​

FIGURE 4-30. SURGE TANK INSTALLATION (PVC 2305)​

FIGURE 4-31. SURGE TANK INSTALLATION (PVC 2311)​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. AXLES INSTALLATION (PVC 2305)​

FIGURE 5-2. AXLES INSTALLATION (PVC 2311)​

FIGURE 5-3. FRONT AXLE ASSEMBLY - CENTRAL HOUSING (PVC 2305)​

FIGURE 5-4. FRONT AXLE ASSEMBLY - DIFFERENTIAL (PVC 2305)​

FIGURE 5-5. FRONT AXLE ASSEMBLY - HUB REDUCTION (1) (PVC 2305)​

FIGURE 5-6. FRONT AXLE ASSEMBLY - HUB REDUCTION (2) (PVC 2305)​

FIGURE 5-7. FRONT AXLE ASSEMBLY - BRAKES (PVC 2305)​

FIGURE 5-8. FRONT AXLE ASSEMBLY - STEERING (PVC 2305)​

FIGURE 5-9. FRONT AXLE ASSEMBLY - TRUNION (PVC 2305)​

FIGURE 5-10. FRONT AXLE ASSEMBLY - CENTRAL HOUSING (PVC 2311)​

FIGURE 5-11. FRONT AXLE ASSEMBLY - DIFFERENTIAL (PVC 2311)​

FIGURE 5-12. FRONT AXLE ASSEMBLY - HUB REDUCTION (PVC 2311)​

FIGURE 5-13. FRONT AXLE ASSEMBLY - BRAKES (PVC 2311)​

FIGURE 5-14. FRONT AXLE ASSEMBLY - STEERING (PVC 2311)​

FIGURE 5-15. FRONT AXLE ASSEMBLY - TRUNION (PVC 2311)​

FIGURE 5-16. REAR AXLE ASSEMBLY - CENTRAL HOUSING (PVC 2305)​

FIGURE 5-17. REAR AXLE ASSEMBLY - DIFFERENTIAL (PVC 2305)​

FIGURE 5-18. REAR AXLE ASSEMBLY - HUB REDUCTION (1) (PVC 2305)​

FIGURE 5-19. REAR AXLE ASSEMBLY - HUB REDUCTION (2) (PVC 2305)​

FIGURE 5-20. REAR AXLE ASSEMBLY - STEERING (PVC 2305)​

FIGURE 5-21. REAR AXLE ASSEMBLY - TRUNION (PVC 2305)​

FIGURE 5-22. REAR AXLE ASSEMBLY - CENTRAL HOUSING (PVC 2311)​

FIGURE 5-23. REAR AXLE ASSEMBLY - DIFFERENTIAL (PVC 2311)​

FIGURE 5-24. REAR AXLE ASSEMBLY - HUB REDUCTION (PVC 2311)​

FIGURE 5-25. REAR AXLE ASSEMBLY - STEERING (PVC 2311)​

FIGURE 5-26. REAR AXLE ASSEMBLY - TRUNION (PVC 2311)​

FIGURE 5-27. DRIVE MOTOR INSTALLATION (PVC 2305)​

FIGURE 5-28. DRIVE MOTOR INSTALLATION (PVC 2311)​

FIGURE 5-29. DRIVE MOTOR AND FITTINGS ASSEMBLY (PVC 2305)​

FIGURE 5-30. DRIVE MOTOR AND FITTINGS ASSEMBLY (PVC 2311)​

FIGURE 5-31. DRIVE MOTOR ASSEMBLY (PVC 2305)​

FIGURE 5-32. DRIVE MOTOR ASSEMBLY (PVC 2311)​

FIGURE 5-33. DRIVESHAFT INSTALLATION​

FIGURE 5-34. DRIVESHAFT ASSEMBLY​

FIGURE 5-35. DRIVESHAFT ASSEMBLY​

FIGURE 5-36. FENDER INSTALLATION​

FIGURE 5-37. GEARBOX INSTALLATION (PVC 2305)​

FIGURE 5-38. GEARBOX INSTALLATION (PVC 2311)​

FIGURE 5-39. GEARBOX ASSEMBLY (PVC 2305)​

FIGURE 5-40. GEARBOX ASSEMBLY, HOUSING (PVC 2305)​

FIGURE 5-41. GEARBOX ASSEMBLY, OUTPUT OPPOSITE MOTOR (PVC 2305)​

FIGURE 5-42. GEARBOX ASSEMBLY, OUTPUT MOTOR SIDE (PVC 2305)​

FIGURE 5-43. GEARBOX ASSEMBLY, GEARS (PVC 2305)​

FIGURE 5-44. GEARBOX ASSEMBLY (PVC 2311)​

FIGURE 5-45. LUGNUT INSTALLATION​

FIGURE 5-46. TIRE SET - 15-19.5 PNUEMATIC​

FIGURE 5-47. TIRE SET - 15-19.5 FOAM-FILLED​

FIGURE 5-48. TIRE SET - 315/8-20/8.5 SOLID​

FIGURE 5-49. TIRE SET - 15-19.5 PNUEMATIC NON-MARKING​

FIGURE 5-50. TIRE SET - 15-19.5 FOAM-FILLED NON-MARKING​

FIGURE 5-51. TIRE SET - 18 X 625 PNUEMATIC TURF​

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION - OPEN​

FIGURE 6-2. CAB INSTALLATION - ENCLOSED WITH HEAT ONLY (Prior to SN 0160129661)​

FIGURE 6-3. CAB INSTALLATION - ENCLOSED WITH HEAT ONLY (SN 0160129662 to Present)​

FIGURE 6-4. CAB INSTALLATION - ENCLOSED WITH HEAT/AC (Prior to SN 0160129661)​

FIGURE 6-5. CAB INSTALLATION - ENCLOSED WITH HEAT/AC (SN 0160129662 to Present)​

FIGURE 6-6. CAB INTERIOR INSTALLATION (Prior to SN 0160127872)​

FIGURE 6-7. CAB INTERIOR INSTALLATION (SN 0160127873 to Present)​

FIGURE 6-8. CAB SUB-ASSEMBLY (HEAT ONLY) (Prior to SN 0160129661)​

FIGURE 6-9. CAB SUB-ASSEMBLY (HEAT ONLY) (SN 0160129662 to Present)​

FIGURE 6-10. CAB SUB-ASSEMBLY (HEAT AND AC) (Prior to SN 0160129661)​

FIGURE 6-11. CAB SUB-ASSEMBLY (HEAT AND AC) (SN 0160129662 to Present)​

FIGURE 6-12. CAB ASSEMBLY (Prior to SN 0160129661)​

FIGURE 6-13. CAB ASSEMBLY (SN 0160129662 to Present)​

FIGURE 6-14. DOOR ASSEMBLY (Prior to SN 0160129661)​

FIGURE 6-15. DOOR ASSEMBLY (SN 0160129662 through 0160136592, SN 0160129787 through 0160137441)​

FIGURE 6-16. DOOR ASSEMBLY (SN 0160136593 to Present, SN 0160137442 to Present)​

FIGURE 6-17. WINDOW ASSEMBLY (REAR)​

FIGURE 6-18. HEATER ASSEMBLY​

FIGURE 6-19. HVAC ASSEMBLY​

FIGURE 6-20. CAB MOUNTING INSTALLATION​

FIGURE 6-21. CAB HEATER INSTALLATION (Prior to SN 0160129661)​

FIGURE 6-22. CAB HEATER INSTALLATION (SN 0160129662 to Present)​

FIGURE 6-23. CAB HEATER CONTROLS INSTALLATION​

FIGURE 6-24. CAB HEATER LINES INSTALLATION (Prior to SN 0160136592, Prior to SN 0160137441)​

FIGURE 6-25. CAB HEATER LINES INSTALLATION (SN 0160136593 to Present, SN 0160137442 to Present)​

FIGURE 6-26. CAB HVAC CONTROLS INSTALLATION​

FIGURE 6-27. CAB HVAC LINES INSTALLATION (Prior to SN 0160136592, Prior to SN 0160137441)​

FIGURE 6-28. CAB HVAC LINES INSTALLATION (SN 0160136593 to Present, SN 0160137442 to Present)​

FIGURE 6-29. FIRE EXTINGUISHER INSTALLATION​

FIGURE 6-30. FORWARD/NEUTRAL/REVERSE CONTROL INSTALLATION​

FIGURE 6-31. FORWARD/NEUTRAL/REVERSE AND WIPER/LIGHTS CONTROL​

FIGURE 6-32. FLOOR HEATER​

FIGURE 6-33. HEATER VALVE​

FIGURE 6-34. LOADCHART HOLDER INSTALLATION​

FIGURE 6-35. MIRRORS INSTALLATION​

FIGURE 6-36. ROOF CLOSURE INSTALLATION​

FIGURE 6-37. SEAT INSTALLATION - STANDARD​

FIGURE 6-38. SEAT INSTALLATION - SEAOP​

FIGURE 6-39. SEAT ASSEMBLY - STANDARD​

FIGURE 6-40. SEAT ASSEMBLY - VINYL​

FIGURE 6-41. SEAT BELT INSTALLATION (3IN WIDTH)​

FIGURE 6-42. STEERING SYSTEM INSTALLATION​

FIGURE 6-43. WINDOW EXIT INSTALLATION (ANSI SPECS)​

FIGURE 6-44. WINDOW EXIT INSTALLATION (ENGLISH/FRENCH LANGUAGES)​

FIGURE 6-45. WINDOW EXIT INSTALLATION (ISO SPECS)​

FIGURE 6-46. WINDOW EXIT INSTALLATION (ENGLISH/SPANISH LANGUAGES)​

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE SYSTEM INSTALLATION (Prior to SN 0160135936, Prior to SN 0160136133)​

FIGURE 7-2. BRAKE SYSTEM INSTALLATION (SN 0160135937 to Present, SN 0160136134 to Present)​

FIGURE 7-3. JOYSTICK INSTALLATION (Prior to SN 0160132691, Prior to SN 0160135936)​

FIGURE 7-4. JOYSTICK INSTALLATION (SN 0160132692 to Present, SN 0160135937 to Present)​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. HOSE INSTALLATION - AXLE (Prior to SN 0160128755)​

FIGURE 8-2. HOSE INSTALLATION - AXLE (SN 0160128756 to Present)​

FIGURE 8-3. HOSE INSTALLATION - AXLE (FRONT)​

FIGURE 8-4. HOSE INSTALLATION - AXLE (REAR)​

FIGURE 8-5. HOSE INSTALLATION - BOOM​

FIGURE 8-6. HOSE INSTALLATION - BRAKE​

FIGURE 8-7. HOSE INSTALLATION - HYDRASTATIC DRIVE (PVC 2305)​

FIGURE 8-8. HOSE INSTALLATION - HYDRASTATIC DRIVE (PVC 2311)​

FIGURE 8-9. HOSE INSTALLATION - MAIN CONTROL VALVE​

FIGURE 8-10. HOSE INSTALLATION - OIL COOLER (PVC 2305)​

FIGURE 8-11. HOSE INSTALLATION - OIL COOLER (PVC 2311)​

FIGURE 8-12. HOSE INSTALLATION - STABILIZER/SWAY​

FIGURE 8-13. HOSE INSTALLATION - PUMP/TANK​

FIGURE 8-14. HOSE INSTALLATION - STEER​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. BRAKE AND FITTINGS SUB-ASSEMBLY​

FIGURE 9-2. BRAKE ASSEMBLY​

FIGURE 9-3. BRAKE AND STEER VALVES INSTALLATION (Prior to SN 0160128755)​

FIGURE 9-4. BRAKE AND STEER VALVES INSTALLATION (SN 0160128756 to Present)​

FIGURE 9-5. BRAKE VALVE AND FITTINGS SUB-ASSEMBLY (Prior to SN 0160128755)​

FIGURE 9-6. BRAKE VALVE AND FITTINGS SUB-ASSEMBLY (SN 0160128756 to Present)​

FIGURE 9-7. BRAKE VALVE ASSEMBLY (Prior to SN 0160128755)​

FIGURE 9-8. BRAKE VALVE ASSEMBLY (SN 0160128756 to Present)​

FIGURE 9-9. CYLINDERS INSTALLATION (Prior to SN 0160129423)​

FIGURE 9-10. CYLINDERS INSTALLATION (SN 0160129424 to Present)​

FIGURE 9-11. CYLINDER - LIFT​

FIGURE 9-12. CYLINDER - SWAY​

FIGURE 9-13. CYLINDER - STABLIZER​

FIGURE 9-14. CYLINDER - COMP​

FIGURE 9-15. CYLINDER - TILT​

FIGURE 9-16. CYLINDER - EXTEND/RETRACT​

FIGURE 9-17. CYLINDER ASSEMBLY, SIDE SHIFT CARRIAGE​

FIGURE 9-18. CYLINDER - FORK POSITIONING​

FIGURE 9-19. CYLINDER - SIDE TILT​

FIGURE 9-20. CYLINDER - SWING CARRIAGE​

FIGURE 9-21. DIVERTER VALVE ASSEMBLY​

FIGURE 9-22. DUAL FORK CARRIAGE VALVE ASSEMBLY​

FIGURE 9-23. FLOW DIVIDER VALVE​

FIGURE 9-24. MAIN CONTROL VALVE AND FITTINGS SUB-ASSEMBLY​

FIGURE 9-25. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 9-26. PRIORITY VALVE ASSEMBLY (PVC 2305)​

FIGURE 9-27. PRIORITY VALVE ASSEMBLY (PVC 2311)​

FIGURE 9-28. PUMP MOUNTING KIT​

FIGURE 9-29. PUMP AND FITTINGS ASSEMBLY​

FIGURE 9-30. PUMP ASSEMBLY (PVC 2305)​

FIGURE 9-31. PUMP ASSEMBLY (PVC 2311)​

FIGURE 9-32. PUMP AND FITTINGS ASSEMBLY - GEAR PUMP​

FIGURE 9-33. GEAR PUMP​

FIGURE 9-34. STABILIZER VALVE AND FITTINGS SUBASSEMBLY​

FIGURE 9-35. STABILIZER VALVE ASSEMBLY​

FIGURE 9-36. STEER SELECT VALVE AND FITTINGS SUB-ASSEMBLY​

FIGURE 9-37. STEERING SELECT VALVE​

FIGURE 9-38. STEER VALVE AND FITTINGS SUB-ASSEMBLY​

FIGURE 9-39. VALVE INSTALLATION - WATCHDOG​

FIGURE 9-40. VALVE ASSEMBLY - WATCHDOG​

FIGURE 9-41. VALVE, AIR SHUT OFF​

SECTION 10 - ELECTRICAL

FIGURE 10-1. 6042 ELECTRICAL LAYOUT​

FIGURE 10-2. AIR SHUT-OFF VALVE HARNESS - POSI​

FIGURE 10-3. AIR SHUT-OFF VALVE HARNESS - ENGINE​

FIGURE 10-4. ALARM INSTALLATION - BACK UP (Prior to SN 0160125292, Prior to SN 0160126245)​

FIGURE 10-5. ALARM INSTALLATION - BACK UP (SN 0160125293 to Present, SN 0160126246 to Present)​

FIGURE 10-6. ALARM INSTALLATION - BACK UP (WHITE NOISE) (Prior to SN 0160125292, Prior to SN 0160126245)​

FIGURE 10-7. ALARM INSTALLATION - BACK UP (WHITE NOISE) (SN 0160125293 to Present, SN 0160126246 to Present)​

FIGURE 10-8. BATTERY INSTALLATION​

FIGURE 10-9. BEACON INSTALLATION (WITHOUT CLEARSKY BEACON)​

FIGURE 10-10. BEACON HARNESS (WITHOUT CLEARSKY BEACON)​

FIGURE 10-11. BOOM SENSOR INSTALLATION (WITHOUT LSI)​

FIGURE 10-12. BOOM SENSOR INSTALLATION (WITH LSI)​

FIGURE 10-13. CAB ELECTRICAL INSTALLATION (Prior to SN 0160127631)​

FIGURE 10-14. CAB ELECTRICAL INSTALLATION (SN 0160127873 to Present)​

FIGURE 10-15. CAB ELECTRICAL INSTALLATION - ENCLOSED CAB​

FIGURE 10-16. CAB DIAGNOSTIC PLUG INSTALLATION​

FIGURE 10-17. CAB HARNESS​

FIGURE 10-18. CAB AC JUMPER HARNESS​

FIGURE 10-19. CAB HVAC/WIPER HARNESS​

FIGURE 10-20. CAMERA INSTALLATION - BACK UP (WITHOUT LIGHTS) (Prior to SN 0160135740, Prior to SN 0160135804)​

FIGURE 10-21. CAMERA INSTALLATION - BACK UP (WITHOUT LIGHTS) (SN 0160135741 to Present, SN 0160135805 to Present)​

FIGURE 10-22. CAMERA INSTALLATION - BACK UP (WITH LIGHTS)​

FIGURE 10-23. CAMERA HARNESS - BACK UP CAMERA​

FIGURE 10-24. CLEARSKY CS550 BEACON INSTALLATION (Prior to SN 0160127612)​

FIGURE 10-25. CLEARSKY CS550 BEACON INSTALLATION (SN 0160127612 to Present)​

FIGURE 10-26. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION​

FIGURE 10-27. CLEARSKY 3 WIRE TELEMATICS INSTALLATION​

FIGURE 10-28. ENGINE HARNESS (PVC 2305)​

FIGURE 10-29. ENGINE HARNESS (PVC 2311)​

FIGURE 10-30. FRAME HARNESS INSTALLATION (PVC 2305) (Prior to SN 0160125668)​

FIGURE 10-31. FRAME HARNESS INSTALLATION (PVC 2305) (SN 0160125669 to Present)​

FIGURE 10-32. FRAME HARNESS INSTALLATION (PVC 2311)​

FIGURE 10-33. FRAME HARNESS (PVC 2305)​

FIGURE 10-34. FRAME HARNESS (PVC 2311)​

FIGURE 10-35. FRAME ELECTRICAL COMPONENTS INSTALLATION​

FIGURE 10-36. FRAME FUSEBOX ASSEMBLY​

FIGURE 10-37. HEADLIGHT HARNESS​

FIGURE 10-38. HEATER INSTALLATION - HYDRAULIC TANK​

FIGURE 10-39. HEATER INSTALLATION - BATTERY​

FIGURE 10-40. HEATER INSTALLATION - ENGINE OIL PAN​

FIGURE 10-41. LIGHTS - ROADLIGHTS INSTALLATION (Prior to SN 0160129661)​

FIGURE 10-42. LIGHTS - ROADLIGHTS INSTALLATION (SN 0160129662 to Present)​

FIGURE 10-43. LIGHTS - WORKLIGHTS INSTALLATION​

FIGURE 10-44. LIGHTS - BOOM HARNESS​

FIGURE 10-45. LIGHTS – HEADLIGHTS HARNESS​

FIGURE 10-46. LIGHTS – TAILLIGHTS HARNESS​

FIGURE 10-47. LOAD SENSE INDICATOR (LSI) SYSTEM INSTALLATION - CAB​

FIGURE 10-48. LOAD SENSE INDICATOR (LSI) SYSTEM INSTALLATION - AXLE​

FIGURE 10-49. LOAD SENSE INDICATOR (LSI) HARNESS​

FIGURE 10-50. REVERSE SENSOR SYSTEM INSTALLATION (WITHOUT CAMERA)​

FIGURE 10-51. REVERSE SENSOR SYSTEM INSTALLATION (WITH CAMERA)​

FIGURE 10-52. REVERSE SENSOR HARNESS​

FIGURE 10-53. SEAT HARNESS - SEAOP SEAT​

FIGURE 10-54. TELEMATICS HARNESS​

FIGURE 10-55. TELEMATICS GATEWAY PLUS​

FIGURE 10-56. TELEMATICS GATEWAY PLUS HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. DECALS INSTALLATION (ANSI SPECS)​

FIGURE 11-2. DECALS INSTALLATION (ISO SPECS)​

FIGURE 11-3. DECALS INSTALLATION (ENGLISH/FRENCH LANGUAGES)​

FIGURE 11-4. DECALS INSTALLATION (ENGLISH/SPANISH LANGUAGES)​

FIGURE 11-5. DECALS INSTALLATIONS (ISO) (HRC) (SN 0160124231 to Present, SN 0160126246 to Present)​

FIGURE 11-6. DECALS INSTALLATION - BRAND (Prior to SN 0160123883, Prior to SN 0160126245)​

FIGURE 11-7. DECALS INSTALLATION - BRAND (SN 0160123884 to Present, SN 0160126246 to Present, SN 0160123589 through 0160123592, SN 0160123606 through 0160123616, SN 0160123618 through 0160123619, Including 0160123583)​

FIGURE 11-8. DECALS INSTALLATION - CLEARSKY (3 WIRE & CANBUS) TELEMATICS​

FIGURE 11-9. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

FIGURE 11-10. DECALS INSTALLATION - SKYTRAK​

FIGURE 11-11. LOAD CHART (ANSI SPECS)​

FIGURE 11-12. LOAD CHART (METRIC SPECS)​

FIGURE 11-13. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-14. REVERSE SENSOR SYSTEM DECAL (ISO)​

FIGURE 11-15. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)​

FIGURE 11-16. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX