JLG Telehandler 6036 Parts Catalog 8990150

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JLG Telehandler 6036 Parts Catalog 8990150
Size: 33.03 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 6036 Telehandler
Part Number: 8990150
Publication Date: 2025
Number of Pages: 398 Pages

Contents:
SECTION 1 - MAIN FRAME AND GUARDS

FIGURE 1-1. MAIN FRAME​

FIGURE 1-2. HOODS AND GUARDS​

SECTION 2 - OPERATOR CAB AND CONTROLS

FIGURE 2-1. OPERATOR'S CAB - OPEN​

FIGURE 2-2. OPERATOR'S CAB - CLOSED (OPTIONAL)​

FIGURE 2-3. CAB DOOR​

FIGURE 2-4. OPERATOR'S SEAT​

FIGURE 2-5. CONTROL CONSOLE​

FIGURE 2-6. TRANSMISSION SHIFT CONTROLS (CLARK)​

FIGURE 2-7. BOOM RAISE/LOWER AND BOOM EXTEND/RETRACT CONTROL (CABLE CONTROL JOYSTICK)​

FIGURE 2-8. BOOM RAISE/LOWER AND BOOM EXTEND/RETRACT CONTROL (ELECTRONIC CONTROL JOYSTICK W/O TLC)​

FIGURE 2-9. BOOM RAISE/LOWER AND BOOM EXTEND/ RETRACT CONTROL (RESISTIVE ELECTRONIC JOYSTICK W/TLC)​

FIGURE 2-10. BOOM RAISE/LOWER AND BOOM EXTEND/ RETRACT CONTROL (INDUCTIVE ELECTRONIC JOYSTICK W/TLC)​

FIGURE 2-11. FRAME LEVEL AND ATTACHMENT TILT CONTROL (Prior to SN 9B0500)​

FIGURE 2-12. FRAME LEVEL AND ATTACHMENT TILT CONTROL (SN 9B0500 to Present)​

FIGURE 2-13. THROTTLE PEDAL CONTROL (PERKINS ENGINES)​

FIGURE 2-14. SERVICE BRAKE PEDAL CONTROL​

FIGURE 2-15. WINDSHIELD WIPER (OPTIONAL CLOSED CAB ONLY)​

FIGURE 2-16. CAB HEATER​

FIGURE 2-17. AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (Prior to SN 9B0500)​

FIGURE 2-18. AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (SN 9B0500 to Present)​

FIGURE 2-19. THROTTLE PEDAL CONTROL (CUMMINS ENGINES)​

FIGURE 2-20. MIRRORS​

SECTION 3 - DRIVE TRAIN

FIGURE 3-1. CONVERTER AND TRANSMISSION HOUSINGS​

FIGURE 3-2. CONVERTER GROUP (CLARK MODEL 12.2 HR18306-42 ONLY)​

FIGURE 3-3. CONVERTER GROUP (CLARK MODEL 12.2 HR18306-48, 12.2 HR18306-54 AND 12.2 HR18306-57 ONLY)​

FIGURE 3-4. TRANSMISSION GEAR GROUP​

FIGURE 3-5. TRANSMISSION CLUTCH GROUPS​

FIGURE 3-6. CONTROL VALVE ASSEMBLY (Prior to SN 0E1180)​

FIGURE 3-7. CONTROL VALVE ASSEMBLY (SN 0E1180 to Present)​

FIGURE 3-8. TRANSMISSION MOUNTING (Prior to SN 9H0794)​

FIGURE 3-9. DRIVE SHAFT - TRANSMISSION TO DROP GEAR BOX (PERKINS 4.236 - NATURAL ONLY) (Prior to SN 8L0355)​

FIGURE 3-10. DROP GEAR BOX (PERKINS 4.236 - NATURAL ONLY) (Prior to SN 8L0355)​

FIGURE 3-11. DRIVE SHAFT (FRONT AND REAR AXLES)​

FIGURE 3-12. PARK LOCK​

FIGURE 3-13. DIFFERENTIAL CARRIER ASSEMBLY - FRONT AXLE​

FIGURE 3-14. DIFFERENTIAL CARRIER ASSEMBLY - REAR AXLE​

FIGURE 3-15. AXLE STEERING JOINTS​

FIGURE 3-16. WHEEL END - REAR AXLE ONLY (W/O SERVICE BRAKES)​

FIGURE 3-17. WHEEL END - WITH SERVICE BRAKES​

FIGURE 3-18. WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY) (SN 1306 through 2337)​

FIGURE 3-19. WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY) (SN 2338 to Present)​

FIGURE 3-20. WHEEL END - WITH SERVICE BRAKES (FRONT AXLE ONLY) (SN 2344 to Present)​

FIGURE 3-21. TIRE ROD AND STEERING CYLINDER MOUNTING​

FIGURE 3-22. WHEELS AND TIRES​

FIGURE 3-23. DRIVE SHAFT - TRANSMISSION TO DROP GEAR BOX (PERKINS AND CUMMINS ENGINES TURBO AND NAT.) (SN 8L0355 to Present)​

FIGURE 3-24. DROP GEAR BOX (PERKINS AND CUMMINS -TURBO AND NAT. ENGINES) (SN 8L0355 through 9N0941)​

FIGURE 3-25. DROP GEAR BOX (PERKINS AND CUMMINS ENGINES TURBO AND NAT.) (SN 9N0942 to Present)​

FIGURE 3-26. TRANSMISSION MOUNTING (SN 9H0794 to Present)​

SECTION 4 - POWER PLANT

FIGURE 4-1. ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236 - NATURAL)​

FIGURE 4-2. EXHAUST SYSTEM (PERKINS 4.236 - NATURAL)​

FIGURE 4-3. AIR CLEANER (PERKINS 4.236 - NATURAL (Prior to SN 0F1186)​

FIGURE 4-4. AIR CLEANER (PERKINS 4.236 - NATURAL) (SN 0F1186 to Present)​

FIGURE 4-5. FUEL SYSTEM (PERKINS ENGINES)​

FIGURE 4-6. ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236T - TURBO)​

FIGURE 4-7. EXHAUST SYSTEM (PERKINS 4.236T - TURBO)​

FIGURE 4-8. AIR CLEANER (PERKINS 4.236T - TURBO)​

FIGURE 4-9. ENGINE, RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL) (Prior to SN 1526)​

FIGURE 4-10. ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL) (SN 1526 to Present)​

FIGURE 4-11. ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO) (Prior to SN 1526)​

FIGURE 4-12. ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO) (SN 1526 to Present)​

FIGURE 4-13. EXHAUST SYSTEM (CUMMINS 4B3.9 - NATURAL)​

FIGURE 4-14. EXHAUST SYSTEM (CUMMINS 4B3.9 -TURBO)​

FIGURE 4-15. AIR CLEANER (CUMMINS 4B3.9 - NATURAL) (Prior to SN 0F1186)​

FIGURE 4-16. AIR CLEANER (CUMMINS 4B3.9 - NATURAL) (SN 0F1186 to Present)​

FIGURE 4-17. AIR CLEANER (CUMMINS 4BT3.9 - TURBO) (Prior to SN 0F1186)​

FIGURE 4-18. AIR CLEANER (CUMMINS 4BT3.9 - TURBO) (SN 0F1186 to Present)​

FIGURE 4-19. FUEL SYSTEM (CUMMINS ENGINES)​

SECTION 5 - HYDRAULIC CIRCUITS

FIGURE 5-1. POWER STEERING CIRCUIT (Prior to SN 8F0236)​

FIGURE 5-2. POWER STEERING CIRCUIT (SN 8G0236 through 9B0499)​

FIGURE 5-3. POWER STEERING CIRCUIT (SN 9B0500 to Present)​

FIGURE 5-4. MAIN CONTROL VALVE CIRCUIT (Prior to SN 9B0500)​

FIGURE 5-5. MAIN CONTROL VALVE CIRCUIT (W/ELECTRONIC CONTROLLED JOYSTICK) (SN 9B0500 through 0E1179)​

FIGURE 5-6. MAIN CONTROL VALVE CIRCUIT (W/CABLE CONTROLLED JOYSTICK) (SN 9B0500 through 0E1179)​

FIGURE 5-7. MAIN CONTROL VALVE CIRCUIT (W/ELECTRONIC CONTROLLED JOYSTICK) (SN 0E1180 to Present)​

FIGURE 5-8. MAIN CONTROL VALVE CIRCUIT (W/CABLE CONTROLLED JOYSTICK) (SN 0E1180 to Present)​

FIGURE 5-9. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUITS (Prior to SN 9B0500)​

FIGURE 5-10. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUITS (W/ELECTRONIC CONTROLLED JOYSTICK) (SN 9B500 to Present)​

FIGURE 5-11. BOOM RAISE/LOWER AND EXTEND/RETRACT CIRCUITS (W/CABLE CONTROLLED JOYSTICK) (SN 9B500 to Present)​

FIGURE 5-12. ATTACHMENT TILT, SLAVE AND FRAME TILT CIRCUITS (Prior to SN 9B0500)​

FIGURE 5-13. ATTACHMENT TILT, SLAVE AND FRAME TILT CIRCUITS (SN 9B0500 through 1316)​

FIGURE 5-14. ATTACHMENT TILT, SLAVE AND FRAME TILT CIRCUITS (SN 1317 to Present)​

FIGURE 5-15. BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (Prior to SN 9B0500)​

FIGURE 5-16. BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (SN 9B0500 through 0E1179)​

FIGURE 5-17. BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (W/DECLUTCH CONVERSION INSTALLED) (Prior to SN 9B0500)​

FIGURE 5-18. BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (W/DECLUTCH CONVERSION INSTALLED) (SN 9B0500 through 0E1179, SN 0E1180 to Present)​

FIGURE 5-19. VALVE PLATE ASSEMBLY (Prior to SN 8F0236)​

FIGURE 5-20. VALVE PLATE ASSEMBLY (SN 8G0236N through 9B0499)​

FIGURE 5-21. VALVE PLATE ASSEMBLY (SN 9B0500 through 0E1179)​

FIGURE 5-22. VALVE PLATE ASSEMBLY (SN 0E1180 to Present)​

FIGURE 5-23. TRANSMISSION COOLING CIRCUIT (Prior to SN 1526)​

FIGURE 5-24. AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (Prior to SN 9B0500)​

FIGURE 5-25. AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (SN 9B0500 through 1316)​

FIGURE 5-26. AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (SN 1317 to Present)​

FIGURE 5-27. BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (Prior to SN 9B0500)​

FIGURE 5-28. BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (Prior to SN 9B0500)​

FIGURE 5-29. BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (W/DECLUTCH CONVERSION INSTALLED) (Prior to SN 9B0500)​

FIGURE 5-30. BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (SN 9B08500 through 0E1179, SN 0E1180 to Present)​

FIGURE 5-31. HYDRAULIC OIL COOLING CIRCUIT - OPTIONAL (Prior to SN 1526)​

FIGURE 5-32. HYDRAULIC AND TRANSMISSION OIL COOLING CIRCUITS - OPTIONAL (SN 1526 to Present)​

SECTION 6 - HYDRAULIC COMPONENTS

FIGURE 6-1. HYDRAULIC RESERVOIR (Prior to SN 9b0499)​

FIGURE 6-2. HYDRAULIC RESERVOIR (SN 9b0500 through 1316)​

FIGURE 6-3. HYDRAULIC RESERVOIR (SN 1317 to Present)​

FIGURE 6-4. MAIN TANDEM PUMP​

FIGURE 6-5. STEERING AND EMERGENCY BRAKE PUMP (Prior to SN 7P0014)​

FIGURE 6-6. STEERING AND EMERGENCY BRAKE PUMP (SN 7P0014 through 9B0499)​

FIGURE 6-7. BOOM HOIST CYLINDER (TJB STAMPING)​

FIGURE 6-8. BOOM HOIST CYLINDER (BHE OR TJB STAMPING)​

FIGURE 6-9. BOOM EXTEND CYLINDER​

FIGURE 6-10. BOOM EXTEND CYLINDER​

FIGURE 6-11. SLAVE CYLINDER​

FIGURE 6-12. ATTACHMENT TILT CYLINDER​

FIGURE 6-13. FRAME TILT CYLINDER​

FIGURE 6-14. STEERING CYLINDER (Prior to SN 3102)​

FIGURE 6-15. STEERING CYLINDER (SN 3102 to Present)​

FIGURE 6-16. MAIN CONTROL VALVE (Prior to SN 9B0500)​

FIGURE 6-17. MAIN CONTROL VALVE (SN 9B0500 to Present)​

FIGURE 6-18. MAIN CONTROL VALVE - ELECTRONIC (Prior to SN 9B0500)​

FIGURE 6-19. DIRECTIONAL CONTROL VALVES (Prior to SN 9B0500)​

FIGURE 6-20. DIRECTIONAL CONTROL VALVES (SN 9B0500 to Present)​

FIGURE 6-21. MAIN CONTROL VALVE - AUXILIARY HYDRAULICS (Prior to SN 9B0500)​

FIGURE 6-22. SIDE TILT CARRIAGE CYLINDER​

FIGURE 6-23. SECONDARY CONTROL VALVE (SN 9B0500 to Present)​

FIGURE 6-24. SWING CARRIAGE CYLINDER​

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL SYSTEM (Prior to SN 9B0501)​

FIGURE 7-2. ELECTRICAL SYSTEM - CAB HARNESS (SN 9B0501 to Present)​

FIGURE 7-3. LIGHTING SYSTEM (EARLY MACHINES)​

FIGURE 7-4. LIGHTING SYSTEM (LATER MACHINES)​

FIGURE 7-5. ELECTRICAL SYSTEM - ENGINE HARNESS (PERKINS ENGINE) (SN 9B0501 to Present)​

FIGURE 7-6. ELECTRICAL SYSTEM - ENGINE HARNESS (CUMMINS ENGINE) (SN 9B0501 to Present)​

FIGURE 7-7. ELECTRONIC JOYSTICK ASSEMBLY​

FIGURE 7-8. ELECTRONIC JOYSTICK WIRING W/O TLC (SN 9B0501 to Present)​

FIGURE 7-9. TLC WIRING​

SECTION 8 - DECALS AND PAINT

FIGURE 8-1. DECALS AND PAINT (Prior to SN 9B0500)​

SECTION 9 - BOOM AND ATTACHMENTS

FIGURE 9-1. OUTER BOOM (Prior to SN 9B0500)​

FIGURE 9-2. OUTER BOOM (SN 9B0500 to Present)​

FIGURE 9-3. INTERMEDIATE BOOM​

FIGURE 9-4. INNER BOOM​

FIGURE 9-5. QUICK ATTACH​

FIGURE 9-6. CARRIAGE 48IN (OPTIONAL)​

FIGURE 9-7. CARRIAGE 60 IN (OPTIONAL)​

FIGURE 9-8. CARRIAGE 72IN (OPTIONAL)​

FIGURE 9-9. UTILITY BUCKET (OPTIONAL)​

FIGURE 9-10. SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH SNAP RINGS (Prior to SN 9B0473)​

FIGURE 9-11. SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH LOCK COLLAR (Prior to SN 9B0473)​

FIGURE 9-12. SIDE TILT CARRIAGE - OPTIONAL (SN 9B0473 through 1316)​

FIGURE 9-13. SIDE TILT CARRIAGE - OPTIONAL (SN 1317 to Present)​

FIGURE 9-14. SWING CARRIAGE (OPTIONAL)​

FIGURE 9-15. SHEET MATERIAL HANDLER (OPTIONAL)​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SPARE PARTS​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX