JLG Telehandler 6036 6042 Parts Catalog 31211016

Hyundai · Jun 24, 2026

JLG Telehandler 6036 6042 Parts Catalog 31211016
Size: 71.94 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 6036 6042 Telehandler
Part Number: 31211016
Publication Date: 2025
Number of Pages: 988 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME COMPONENTS INSTALLATION, 85HP (ULS) (6036) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 1-2. FRAME COMPONENTS INSTALLATION, 85HP (ULS) (6036) (SN 0160074884 through 0160086463, Including 0160074882)

FIGURE 1-3. FRAME COMPONENTS INSTALLATION, 74HP (ULS) (6036)

FIGURE 1-4. FRAME COMPONENTS INSTALLATION, 85HP (LS) (6036) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 1-5. FRAME COMPONENTS INSTALLATION, 85HP (LS) (6036) (SN 0160074884 through 0160101179, Including 0160074882)

FIGURE 1-6. FRAME COMPONENTS INSTALLATION, 85HP (ULS) (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 1-7. FRAME COMPONENTS INSTALLATION, 85HP (ULS) (6042) (SN 0160074884 through 0160086463, Including 0160074882)

FIGURE 1-8. FRAME COMPONENTS INSTALLATION, 74HP (ULS)42 (6042)

FIGURE 1-9. FRAME COMPONENTS INSTALLATION, 85HP (LS) (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 1-10. FRAME COMPONENTS INSTALLATION, 85HP (LS) (6042) (SN 0160074884 through 0160101199, Except SN 0160101184 through 0160101185, Including 0160074882, Excluding 0160101192)

FIGURE 1-11. HYDRAULIC/FUEL/DEF TANK INSTALLATION (SN 0160069720 through 0160081935)

FIGURE 1-12. HYDRAULIC/FUEL/DEF TANK INSTALLATION (SN 0160081935 through 0160086463)

FIGURE 1-13. FRAME COVERS INSTALLATION, 85HP (ULS) (SN 0160069720 through 0160086463)

FIGURE 1-14. FRAME COVERS INSTALLATION, 74HP (ULS)

FIGURE 1-15. FRAME COVERS INSTALLATION, 85HP (LS)

FIGURE 1-16. FRAME COVERS INSTALLATION, 74HP (AIR SHUT OFF VALVE)

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION (6036)

FIGURE 2-2. BOOM INSTALLATION (6042)

FIGURE 2-3. HOSE PULLEY ASSEMBLY (6036)

FIGURE 2-4. HOSE PULLEY ASSEMBLY (6042)

FIGURE 2-5. EXTEND CHAIN ASSEMBLY (6036)

FIGURE 2-6. RETRACT CHAIN ASSEMBLY (6036)

FIGURE 2-7. EXTEND CHAIN ASSEMBLY (6042)

FIGURE 2-8. RETRACT CHAIN ASSEMBLY (6042)

FIGURE 2-9. QUICK COUPLER ASSEMBLY (Prior to SN 0160101449)

FIGURE 2-10. QUICK COUPLER ASSEMBLY (SN 0160101449 to Present)

FIGURE 2-11. BOOM AUXILIARY HYDRAULICS INSTALLATION (6036)

FIGURE 2-12. BOOM AUXILIARY HYDRAULICS INSTALLATION (6042)

FIGURE 2-13. LOCK PIN ASSEMBLY

SECTION 3 - ATTACHMENTS

FIGURE 3-1. BASKET / PLATFORM (ASME)

FIGURE 3-2. BASKET / PLATFORM (ISO)

FIGURE 3-3. BASKET / PLATFORM (FRENCH)

FIGURE 3-4. BASKET / PLATFORM ASSEMBLY

FIGURE 3-5. BUCKET - FORK MOUNTED (60 INCH)

FIGURE 3-6. BUCKET (72 INCH)

FIGURE 3-7. BUCKET (96 INCH)

FIGURE 3-8. BUCKET (102 INCH)

FIGURE 3-9. BUCKET - GRAPPLE

FIGURE 3-10. CARRIAGE ASSEMBLY (50 INCH) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 3-11. CARRIAGE ASSEMBLY (50 INCH) (SN 0160075657 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160075650, 0160075651 and 0160075652)

FIGURE 3-12. CARRIAGE ASSEMBLY (50 INCH DUAL FORK POSITIONING)

FIGURE 3-13. CARRIAGE ASSEMBLY (50 INCH DUAL FORK POSITIONING)

FIGURE 3-14. CARRIAGE ASSEMBLY (50 INCH DUAL FORK POSITIONING)

FIGURE 3-15. CARRIAGE VALVE ASSEMBLY (50 INCH DUAL FORK POSITIONING CARRIAGE)

FIGURE 3-16. CARRIAGE ASSEMBLY (50 INCH SIDE SHIFT)

FIGURE 3-17. CARRIAGE ASSEMBLY (50 INCH SIDE TILT)

FIGURE 3-18. CARRIAGE ASSEMBLY (50 INCH SIDE TILT)

FIGURE 3-19. CARRIAGE ASSEMBLY (60 INCH) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 3-20. CARRIAGE ASSEMBLY (60 INCH) (SN 0160075657 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160075650, 0160075651 and 0160075652)

FIGURE 3-21. CARRIAGE ASSEMBLY (60 INCH SIDE TILT)

FIGURE 3-22. CARRIAGE ASSEMBLY (60 INCH SIDE TILT)

FIGURE 3-23. CARRIAGE ASSEMBLY (72 INCH) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 3-24. CARRIAGE ASSEMBLY (72 INCH) (SN 0160074884 through 0160075657, Including 0160074882, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 3-25. CARRIAGE ASSEMBLY (72 INCH) (SN 0160075657 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160075650, 0160075651 and 0160075652)

FIGURE 3-26. CARRIAGE ASSEMBLY (72 INCH SIDE SHIFT)

FIGURE 3-27. CARRIAGE ASSEMBLY (72 INCH SIDE TILT)

FIGURE 3-28. CARRIAGE ASSEMBLY (72 INCH SIDE TILT)

FIGURE 3-29. FORK - CUBING

FIGURE 3-30. FORK - DUAL TAPER (60X7X1.75)

FIGURE 3-31. FORK - DUAL TAPER (60X6X2.36)

FIGURE 3-32. FORK - DUAL TAPER (72X6X2)

FIGURE 3-33. FORK - PALLET (48X4X2.36)

FIGURE 3-34. FORK - PALLET (48X4X2.36)

FIGURE 3-35. FORK - PALLET (48X5X2.36)

FIGURE 3-36. FORK - PALLET (60X4X2.4)

FIGURE 3-37. FORK - PALLET (72X4X2.4)

FIGURE 3-38. FORK EXTENSION (90 INCH)

FIGURE 3-39. FORK PIN LOCK INSTALLATION

FIGURE 3-40. HOOK - COUPLER MOUNTED

FIGURE 3-41. HOOK - FORK MOUNTED

FIGURE 3-42. MAST (8 FOOT)

FIGURE 3-43. SHEET MATERIAL HANDLER INSTALLATION

FIGURE 3-44. SHEET METAL HANDLER SUPPORT (LH)

FIGURE 3-45. SHEET METAL HANDLER SUPPORT (RH)

FIGURE 3-46. SWEEPER ASSEMBLY

FIGURE 3-47. TRASH HOPPER INSTALLATION

FIGURE 3-48. TRUSS BOOM - ADJUSTABLE

FIGURE 3-49. TRUSS BOOM - (3 FOOT WITH WINCH)

FIGURE 3-50. TRUSS BOOM (12 FOOT WITHOUT WINCH)

FIGURE 3-51. TRUSS BOOM (12 FOOT WITH WINCH)

FIGURE 3-52. TRUSS BOOM (15 FOOT WITHOUT WINCH)

FIGURE 3-53. TRUSS BOOM (FORK MOUNTED)

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION, 85HP (ULS)

FIGURE 4-2. ENGINE INSTALLATION, 74HP (ULS)

FIGURE 4-3. ENGINE INSTALLATION, 85HP (LS)

FIGURE 4-4. ENGINE, 85HP (ULS)

FIGURE 4-5. ENGINE, 74HP

FIGURE 4-6. ENGINE, 85HP (LS)

FIGURE 4-7. AFTER-TREATMENT INSTALLATION, 85HP (ULS)

FIGURE 4-8. MUFFLER ASSEMBLY - AFTER TREATMENT

FIGURE 4-9. MUFFLER ASSEMBLY - DECOMPOSITION REACTOR

FIGURE 4-10. EXHAUST INSTALLATION, 74HP (ULS)

FIGURE 4-11. EXHAUST INSTALLATION, 85HP (LS)

FIGURE 4-12. FAN INSTALLATION, 85HP

FIGURE 4-13. FAN INSTALLATION, 74HP

FIGURE 4-14. AIR CLEANER INSTALLATION (ULS)

FIGURE 4-15. AIR CLEANER INSTALLATION (LS)

FIGURE 4-16. AIR CLEANER ASSEMBLY (ULS)

FIGURE 4-17. AIR CLEANER ASSEMBLY (LS)

FIGURE 4-18. COOLING INSTALLATION, 85HP

FIGURE 4-19. COOLING INSTALLATION, 74HP

FIGURE 4-20. DEAERATION TANK ASSEMBLY

FIGURE 4-21. RADIATOR ASSEMBLY, 85HP

FIGURE 4-22. RADIATOR ASSEMBLY, 74HP

FIGURE 4-23. FUEL PLUMBING INSTALLATION (ULS)

FIGURE 4-24. FUEL PLUMBING INSTALLATION (LS)

FIGURE 4-25. PLUMBING COOLING INSTALLATION (ULS)

FIGURE 4-26. PLUMBING COOLING INSTALLATION (LS)

FIGURE 4-27. DEF SYSTEM INSTALLATION (ULS)

FIGURE 4-28. DEF MODULE PUMP (SN 0160069720 through 0160077028)

FIGURE 4-29. DEF MODULE PUMP (SN 0160077028 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 4-30. DEF COOLANT LINES INSTALLATION (SN 0160069720 through 0160073686)

FIGURE 4-31. DEF COOLANT LINES INSTALLATION (SN 0160073686 through 0160081935)

FIGURE 4-32. DEF COOLANT LINES INSTALLATION (SN 0160081935 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 4-33. DEF LINES INSTALLATION (SN 0160069720 through 0160081935)

FIGURE 4-34. DEF LINES INSTALLATION (SN 0160081935 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 4-35. ISOLATION COUPLER INSTALLATION

FIGURE 4-36. A/C COMPONENTS INSTALLATION, 85HP

FIGURE 4-37. A/C COMPONENTS INSTALLATION, 74HP

FIGURE 4-38. ELECTRICAL ASSEMBLY, BLOCK HEAT CORDSET

FIGURE 4-39. HEATER BREATHER

FIGURE 4-40. AIR INTAKE SHUT OFF VALVE INSTALLATION

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. TRANSMISSION INSTALLATION

FIGURE 5-2. TRANSMISSION ASSEMBLY - COMPLETE

FIGURE 5-3. TRANSMISSION ASSEMBLY - ENGINE CONNECTION AND CONVERTER

FIGURE 5-4. TRANSMISSION ASSEMBLY - INPUT SHAFTS

FIGURE 5-5. TRANSMISSION ASSEMBLY - GEARBOX HOUSING

FIGURE 5-6. TRANSMISSION ASSEMBLY - COUPLING GROUP 1

FIGURE 5-7. TRANSMISSION ASSEMBLY - COUPLING GROUP 2

FIGURE 5-8. TRANSMISSION ASSEMBLY - COUPLING GROUP 3

FIGURE 5-9. TRANSMISSION ASSEMBLY - COUPLING GROUP 4

FIGURE 5-10. TRANSMISSION ASSEMBLY - REVERSE GEAR 1

FIGURE 5-11. TRANSMISSION ASSEMBLY - REVERSE GEAR 2

FIGURE 5-12. TRANSMISSION ASSEMBLY - OUTPUT

FIGURE 5-13. TRANSMISSION ASSEMBLY - CONTROL UNIT

FIGURE 5-14. TRANSMISSION ASSEMBLY - VALVE HOUSING

FIGURE 5-15. TRANSMISSION ASSEMBLY - VALVE BLOCK

FIGURE 5-16. TRANSMISSION ASSEMBLY - OIL PUMP AND FILTER

FIGURE 5-17. DRIVE SHAFT INSTALLATION

FIGURE 5-18. FRONT DRIVE SHAFT ASSEMBLY

FIGURE 5-19. REAR DRIVE SHAFT ASSEMBLY

FIGURE 5-20. DRIVE SHAFT INPUT

FIGURE 5-21. AXLES INSTALLATION (6036)

FIGURE 5-22. AXLE INSTALLATION (6042)

FIGURE 5-23. FRONT AXLE ASSEMBLY WITH MOUNTING BRACKETS

FIGURE 5-24. FRONT AXLE ASSEMBLY - COMPLETE

FIGURE 5-25. FRONT AXLE ASSEMBLY - CENTER HOUSING

FIGURE 5-26. FRONT AXLE ASSEMBLY - DIFFERENTIAL

FIGURE 5-27. FRONT AXLE ASSEMBLY - BRAKE

FIGURE 5-28. FRONT AXLE ASSEMBLY - HUB REDUCTION

FIGURE 5-29. FRONT AXLE ASSEMBLY - STEERING

FIGURE 5-30. FRONT AXLE ASSEMBLY - TRUNION

FIGURE 5-31. REAR AXLE ASSEMBLY WITH MOUNTING BRACKETS (6042)

FIGURE 5-32. REAR AXLE ASSEMBLY - COMPLETE

FIGURE 5-33. REAR AXLE ASSEMBLY - CENTER HOUSING

FIGURE 5-34. REAR AXLE ASSEMBLY - DIFFERENTIAL

FIGURE 5-35. REAR AXLE ASSEMBLY - HUB REDUCTION

FIGURE 5-36. REAR AXLE ASSEMBLY - BRAKE

FIGURE 5-37. REAR AXLE ASSEMBLY - STEERING

FIGURE 5-38. REAR AXLE ASSEMBLY - TRUNION

FIGURE 5-39. TIRE SET 13.00-24 PNEUMATIC

FIGURE 5-40. TIRE SET 13.00-24 FOAM FILLED

FIGURE 5-41. TIRE SET 13.00-24 ROCK FOAM

FIGURE 5-42. TIRE SET 13.00-24 SOLID (SN 0160069720 through 0160083772, Excluding 01600083362)

FIGURE 5-43. TIRE SET 315-28/8.5 SOLID (SN 0160083772 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 01600083362)

FIGURE 5-44. TIRE SET 15.50-25 PNEUMATIC

FIGURE 5-45. TIRE ASSEMBLY (RH) 15.50-25 PNEUMATIC

FIGURE 5-46. TIRE ASSEMBLY (LH) 15.50-25 PNEUMATIC

FIGURE 5-47. TIRE SET 15.50-25 FOAM FILLED

FIGURE 5-48. TIRE ASSEMBLY (RH) 15.50-25 FOAM FILLED

FIGURE 5-49. TIRE ASSEMBLY (LH) 15.50-25 FOAM FILLED

FIGURE 5-50. TIRE SET 370/75-28 PNEUMATIC

FIGURE 5-51. TIRE SET, 370/75-28 PNEUMATIC NON-MARKING

FIGURE 5-52. TIRE SET 370/75-28 FOAM FILLED

FIGURE 5-53. TIRE SET, 370/75-28 FOAM NON-MARKING

FIGURE 5-54. FENDER INSTALLATION

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION

FIGURE 6-2. OPEN CAB INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-3. OPEN CAB INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-4. OPEN CAB (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-5. OPEN CAB (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-6. ENCLOSED CAB WITH HEATER INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-7. ENCLOSED CAB WITH HEATER INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-8. ENCLOSED CAB WITH HEATER (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-9. ENCLOSED CAB WITH HEATER (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-10. CAB ENCLOSURE

FIGURE 6-11. CAB HEATER LINES INSTALLATION

FIGURE 6-12. ENCLOSED CAB WITH HEATER/AC INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-13. ENCLOSED CAB WITH HEATER/AC INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-14. ENCLOSED CAB WITH HEATER/AC (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-15. ENCLOSED CAB WITH HEATER/AC (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-16. CAB HVAC ENCLOSURE

FIGURE 6-17. HEATER ASSEMBLY - FLOOR

FIGURE 6-18. HVAC ASSEMBLY - ROOF TOP

FIGURE 6-19. CAB DOOR

FIGURE 6-20. WINDOW ASSEMBLY - RH SLIDER

FIGURE 6-21. FRONT WIPER ASSEMBLY

FIGURE 6-22. SKYLIGHT WIPER ASSEMBLY

FIGURE 6-23. CAB HEATER/AC LINES INSTALLATION

FIGURE 6-24. CAB SEAT (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 6-25. CAB SEAT (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 6-26. SEAT BELT INSTALLATION (CALIFORNIA) (SN 0160069720 through 0160077215)

FIGURE 6-27. SEAT BELT INSTALLATION (CALIFORNIA) (SN 0160077215 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 6-28. REAR DROPOUT WINDOW INSTALLATION (ANSI)

FIGURE 6-29. REAR DROPOUT WINDOW INSTALLATION (ENGLISH/FRENCH)

FIGURE 6-30. REAR DROPOUT WINDOW INSTALLATION (ISO)

FIGURE 6-31. ROOF BOX HVAC

FIGURE 6-32. BRAKE VALVE PLUG INSTALLATION (6036)

FIGURE 6-33. CLEARSKY INSTALLATION (ANSI)

FIGURE 6-34. CLEARSKY INSTALLATION (CE)

FIGURE 6-35. HEATER VALVE

FIGURE 6-36. REAR WINDOW EXIT INSTALLATION (ENG/SP)

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR

FIGURE 7-2. SECONDARY CONTROLS INSTALLATION

FIGURE 7-3. FRAME LEVEL CONTROL

FIGURE 7-4. AUXILIARY CONTROL

FIGURE 7-5. PILOT JOYSTICK CONTROL

FIGURE 7-6. BRAKE ASSEMBLY (SN 0160074884 through 0160081739, Including 0160074882)

FIGURE 7-7. BRAKE ASSEMBLY (SN 0160081739 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. AXLE (FRONT) HYDRAULIC INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-2. AXLE (FRONT) HYDRAULIC INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-3. AXLE (FRONT) HYDRAULIC INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-4. AXLE (FRONT) HYDRAULIC INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-5. AXLE (REAR) HYDRAULIC INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-6. AXLE (REAR) HYDRAULIC INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-7. AXLE (REAR) HYDRAULIC INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-8. AXLE (REAR) HYDRAULIC INSTALLATION (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-9. BRAKE HYDRAULICS INSTALLATION - (85HP) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-10. BRAKE HYDRAULICS INSTALLATION - (85HP) (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-11. BRAKE HYDRAULICS INSTALLATION - (74HP) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-12. BRAKE HYDRAULICS INSTALLATION - (74HP) (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 8-13. BRAKE VALVE INSTALLATION (SN 0160081739 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 8-14. BRAKE VALVE & FITTINGS SUB-ASSEMBLY (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-15. BRAKE VALVE & FITTINGS SUB-ASSEMBLY (SN 0160074884 through 0160081739, Including 0160074882)

FIGURE 8-16. COOLER TO VALVE HYDRAULICS INSTALLATION (74HP)

FIGURE 8-17. COOLER TO VALVE HYDRAULICS INSTALLATION (85HP)

FIGURE 8-18. COOLER TO VALVE CLAMPS INSTALLATION

FIGURE 8-19. FRAME AUXILIARY HYDRAULICS INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-20. FRAME AUXILIARY HYDRAULICS INSTALLATION (SN 0160074884 through 0160101179, SN 01600748820160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 8-21. (74HP) FRAME TILT HYDRAULICS INSTALLATION

FIGURE 8-22. (85HP) FRAME TILT HYDRAULICS INSTALLATION (6036)

FIGURE 8-23. (85HP) FRAME TILT HYDRAULICS INSTALLATION (6042)

FIGURE 8-24. LIFT CYLINDERS TO VALVE HYDRAULICS INSTALLATION (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-25. LIFT CYLINDERS TO VALVE HYDRAULICS INSTALLATION (6036) (SN 0160074884 through 0160075902, Including 0160074882, Excluding 0160075767, 0160075775, 0160075793 and 0160075794)

FIGURE 8-26. LIFT CYLINDERS TO VALVE HYDRAULICS INSTALLATION (6036) (SN 0160075902 through 0160101179, Including 0160075767, 0160075775, 0160075793 and 0160075794)

FIGURE 8-27. LIFT CYLINDERS TO VALVE HYDRAULICS INSTALLATION (6042) (SN 0160074884 through 0160101199, Including 0160074882)

FIGURE 8-28. (74HP) MAIN CONTROL VALVE INSTALLATION

FIGURE 8-29. (85HP) MAIN CONTROL VALVE INSTALLATION (6036) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-30. (85HP) MAIN CONTROL VALVE INSTALLATION (6036) (SN 0160074884 through 0160101179, Including 0160074882)

FIGURE 8-31. (85HP) MAIN CONTROL VALVE INSTALLATION (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-32. (85HP) MAIN CONTROL VALVE INSTALLATION (6042) (SN 0160074884 through 0160101199, Including 0160074882)

FIGURE 8-33. (74HP) MAIN CONTROL VALVE & FITTING SUB-ASSEMBLY

FIGURE 8-34. (85HP) MAIN CONTROL VALVE & FITTING SUB-ASSEMBLY (6036) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-35. (85HP) MAIN CONTROL VALVE & FITTING SUB-ASSEMBLY (6036) (SN 0160074884 through 0160101179, Including 0160074882)

FIGURE 8-36. (85HP) MAIN CONTROL VALVE & FITTING SUB-ASSEMBLY (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 8-37. (85HP) MAIN CONTROL VALVE & FITTING SUB-ASSEMBLY (6042) (SN 0160074884 through 0160101199, Including 0160074882)

FIGURE 8-38. (74HP) MAIN CONTROL VALVE HYDRAULIC INSTALLATION (6036)

FIGURE 8-39. (74HP) MAIN CONTROL VALVE HYDRAULIC INSTALLATION (6042)

FIGURE 8-40. (85HP) MAIN CONTROL VALVE HYDRAULIC INSTALLATION

FIGURE 8-41. PILOT CONTROLS INSTALLATION

FIGURE 8-42. PILOT CONTROL JOYSTICK & FITTINGS SUB-ASSEMBLY

FIGURE 8-43. PISTON PUMP & FITTING SUB-ASSEMBLY

FIGURE 8-44. (74HP) PUMP INSTALLATION

FIGURE 8-45. (85HP) PUMP INSTALLATION

FIGURE 8-46. (74HP) REAR BULKHEAD HYDRAULICS INSTALLATION (6036) (SN 0160074826 through 0160101179, Including 0160074805, 0160074807, 0160074809, 0160074811, 0160074812, 0160074815, 0160074819, 0160074820 and 0160074822)

FIGURE 8-47. (85HP) REAR BULKHEAD HYDRAULICS INSTALLATION (6036)

FIGURE 8-48. (74HP) REAR BULKHEAD HYDRAULICS INSTALLATION (6042) (SN 0160069720 through 0160074826, Excluding 0160074805, 0160074807, 0160074809, 0160074811, 0160074812, 0160074815, 0160074819, 0160074820 and 0160074822)

FIGURE 8-49. (85HP) REAR BULKHEAD HYDRAULICS INSTALLATION (6042)

FIGURE 8-50. REAR BULKHEAD TO VALVE (EXTEND/RETRACT) HYDRAULICS INSTALLATION

FIGURE 8-51. (74HP) REAR BULKHEAD TO VALVE (FORKS) HYDRAULICS INSTALLATION

FIGURE 8-52. (85HP) REAR BULKHEAD TO VALVE (FORKS) HYDRAULICS INSTALLATION

FIGURE 8-53. (74HP) SECONDARY VALVE & FITTINGS INSTALLATION (6036)

FIGURE 8-54. (74HP) SECONDARY VALVE & FITTINGS INSTALLATION (6042)

FIGURE 8-55. (85HP) SECONDARY VALVE & FITTINGS INSTALLATION

FIGURE 8-56. STEERING HYDRAULICS INSTALLATION

FIGURE 8-57. STEERING VALVE & FITTINGS SUB-ASSEMBLY

FIGURE 8-58. STEER SELECT VALVE & FITTING SUB-ASSEMBLY (SN 0160069720 through 0160080932)

FIGURE 8-59. STEER SELECT VALVE & FITTING SUB-ASSEMBLY (SN 0160080932 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. (85HP LS & ALL 74HP MACHINES) CYLINDER ASSEMBLY - COMPENSATION

FIGURE 9-2. (85HP ULS MACHINES) CYLINDER ASSEMBLY - COMPENSATION

FIGURE 9-3. CYLINDER ASSEMBLY - EXTEND/RETRACT (6036)

FIGURE 9-4. CYLINDER ASSEMBLY - EXTEND/RETRACT (6042)

FIGURE 9-5. CYLINDER ASSEMBLY - EXTEND/RETRACT (6042)

FIGURE 9-6. CYLINDER ASSEMBLY - FRAME LEVEL (6036)

FIGURE 9-7. CYLINDER ASSEMBLY - FRAME LEVEL (6042)

FIGURE 9-8. CYLINDER ASSEMBLY - FRAME LEVEL (6042)

FIGURE 9-9. CYLINDER ASSEMBLY - GRAPPLE BUCKET

FIGURE 9-10. CYLINDER ASSEMBLY - LIFT (6036)

FIGURE 9-11. CYLINDER ASSEMBLY - LIFT (6042)

FIGURE 9-12. CYLINDER ASSEMBLY - LIFT (6042)

FIGURE 9-13. CYLINDER ASSEMBLY - STABIL-TRAK

FIGURE 9-14. CYLINDER ASSEMBLY - SWING (CARRIAGE)

FIGURE 9-15. CYLINDER ASSEMBLY - TILT (FORK)

FIGURE 9-16. CYLINDER ASSEMBLY - TILT (SIDE)

FIGURE 9-17. CYLINDER ASSEMBLY - TILT (SIDE SHIFT)

FIGURE 9-18. PUMP ASSEMBLY - GEAR

FIGURE 9-19. PUMP ASSEMBLY - PISTON

FIGURE 9-20. TANK ASSEMBLY - DEF (SN 0160069720 through 0160081935)

FIGURE 9-21. TANK ASSEMBLY - DEF (SN 0160081935 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 9-22. TANK ASSEMBLY - HYDRAULIC/FUEL/DEF

FIGURE 9-23. TANK ASSEMBLY - HYDRAULIC/FUEL

FIGURE 9-24. VALVE ASSEMBLY - AIR SHUT-OFF VALVE

FIGURE 9-25. VALVE ASSEMBLY - BRAKE (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 9-26. VALVE ASSEMBLY - BRAKE (SN 0160074884 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199, Including 0160074882)

FIGURE 9-27. VALVE ASSEMBLY - FLOW DIVIDER

FIGURE 9-28. (74HP MACHINES) VALVE ASSEMBLY - MAIN CONTROL

FIGURE 9-29. (85HP MACHINES) VALVE ASSEMBLY - MAIN CONTROL

FIGURE 9-30. VALVE ASSEMBLY - SECONDARY CONTROL

FIGURE 9-31. VALVE ASSEMBLY - STEER SELECT

SECTION 10 - ELECTRICAL

FIGURE 10-1. (74HP ULS) ELECTRICAL INSTALLATION (6036)

FIGURE 10-2. (74HP ULS) ELECTRICAL INSTALLATION (6042)

FIGURE 10-3. (85HP ULS) ELECTRICAL INSTALLATION (6036) (SN 0160069720 through 0160086463)

FIGURE 10-4. (85HP ULS) ELECTRICAL INSTALLATION (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 10-5. (85HP ULS) ELECTRICAL INSTALLATION (6042) (SN 0160074884 through 0160086463, Including 0160074882)

FIGURE 10-6. (85HP LS) ELECTRICAL INSTALLATION (6036)

FIGURE 10-7. (85HP LS) ELECTRICAL INSTALLATION (6042) (SN 0160069720 through 0160074884, Excluding 0160074882)

FIGURE 10-8. (85HP LS) ELECTRICAL INSTALLATION (6042) (SN 0160074884 through 0160101199, Including 0160074882)

FIGURE 10-9. AIR SHUT OFF VALVE T4F HARNESS

FIGURE 10-10. AIR SHUT OFF VALVE CAB HARNESS

FIGURE 10-11. ALARM INSTALLATION - BACK UP

FIGURE 10-12. ALARM INSTALLATION - BACK UP (WHITE NOISE)

FIGURE 10-13. ARCTIC WEATHER PACKAGE INSTALLATION (ULS)

FIGURE 10-14. ARCTIC WEATHER PACKAGE INSTALLATION (LS)

FIGURE 10-15. BATTERY INSTALLATION

FIGURE 10-16. BATTERY BLANKET INSTALLATION

FIGURE 10-17. CAB - HVAC HARNESS

FIGURE 10-18. CAB - POWER DISTRIBUTION HARNESS

FIGURE 10-19. CAB - WIPER HARNESS

FIGURE 10-20. CAMERA INSTALLATION - BACK-UP

FIGURE 10-21. CAMERA HARNESS - BACK-UP

FIGURE 10-22. CLEARSKY INSTALLATION 3-WIRE (ANSI)

FIGURE 10-23. CLEARSKY INSTALLATION 3-WIRE (CE)

FIGURE 10-24. CLEARSKY/TELEMATICS INSTALLATION, UNITED RENTALS

FIGURE 10-25. CLEARSKY/TELEMATICS HARNESS

FIGURE 10-26. CLEARSKY/TELEMATICS HARNESS

FIGURE 10-27. CLEARSKY/TELEMATICS CANBUS INSTALLATION

FIGURE 10-28. CLEARSKY/TELEMATICS GATEWAY HARNESS

FIGURE 10-29. ENGINE HARNESS (74HP) (ULS)

FIGURE 10-30. ENGINE HARNESS (85HP) (ULS) (SN 0160069720 through 0160086463)

FIGURE 10-31. ENGINE HARNESS (85HP) (LS)

FIGURE 10-32. HEATER INSTALLATION - HYDRAULIC TANK

FIGURE 10-33. LIGHTS - BEACON INSTALLATION (ENCLOSED CAB)

FIGURE 10-34. LIGHTS - BEACON INSTALLATION (OPEN CAB)

FIGURE 10-35. LIGHTS - BEACON LIGHT OPTIONS HARNESS

FIGURE 10-36. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6036) (SN 0160069720 through 0160073126)

FIGURE 10-37. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6036) (SN 0160073126 through 0160074883, Excluding 0160074882)

FIGURE 10-38. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6036) (SN 0160074884 through 0160101179, Including 0160074882)

FIGURE 10-39. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6042) (SN 0160069720 through 0160073126)

FIGURE 10-40. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6042) (SN 0160073126 through 0160074883, Excluding 0160074882)

FIGURE 10-41. LIGHTS - ROADLIGHT PACKAGE INSTALLATION (6042) (SN 0160074884 through 0160101199, Including 0160074882)

FIGURE 10-42. LIGHTS - ROADLIGHT BRACKET ASSEMBLY (LH)

FIGURE 10-43. LIGHTS - ROADLIGHT BRACKET ASSEMBLY (RH)

FIGURE 10-44. LIGHTS - ROADLIGHT ASSEMBLY (LH) (SN 0160069720 through 0160073126)

FIGURE 10-45. LIGHTS - ROADLIGHT ASSEMBLY (LH) (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-46. LIGHTS - ROADLIGHT ASSEMBLY (RH) (SN 0160069720 through 0160073126)

FIGURE 10-47. LIGHTS - ROADLIGHT ASSEMBLY (RH) (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-48. LIGHTS - ROADLIGHTS/WORKLIGHTS HARNESS

FIGURE 10-49. LIGHTS - WORKLIGHT PACKAGE INSTALLATION (SN 0160069720 through 0160073126)

FIGURE 10-50. LIGHTS - WORKLIGHT PACKAGE INSTALLATION (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-51. LIGHTS - WORKLIGHT PACKAGE INSTALLATION (LED)

FIGURE 10-52. LIGHTS - WORKLIGHT ASSEMBLY (LH) (SN 0160069720 through 0160073126)

FIGURE 10-53. LIGHTS - WORKLIGHT ASSEMBLY (LH) (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-54. LIGHTS - WORKLIGHT ASSEMBLY (LED) (LH)

FIGURE 10-55. LIGHTS - WORKLIGHT ASSEMBLY (RH) (SN 0160069720 through 0160073126)

FIGURE 10-56. LIGHTS - WORKLIGHT ASSEMBLY (RH) (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-57. LIGHTS - WORKLIGHT ASSEMBLY (LED) (RH)

FIGURE 10-58. LIGHTS - WORKLIGHTS OPTIONS HARNESS (SN 0160069720 through 0160073126)

FIGURE 10-59. LIGHTS - WORKLIGHTS OPTIONS HARNESS (SN 0160073126 through 0160101179, SN 0160101180 through 0160101183, SN 0160101186 through 0160101191, SN 0160101193 through 0160101199)

FIGURE 10-60. LIGHTS - WORKLIGHTS OPTIONS HARNESS

FIGURE 10-61. LIGHTS - WORKLIGHTS HARNESS

FIGURE 10-62. LIGHTS - WORKLIGHTS OPTIONS HARNESS

FIGURE 10-63. RELAY PANEL INSTALLATION

FIGURE 10-64. RELAY PANEL COVER INSTALLATION

FIGURE 10-65. REVERSE SENSOR INSTALLATION

FIGURE 10-66. REVERSE SENSOR HARNESS

FIGURE 10-67. TBAP HARNESS

SECTION 11 - DECALS

FIGURE 11-1. (85HP) DECAL INSTALLATION (ANSI) (6036) (SN 0160069720 through 0160086463)

FIGURE 11-2. (74HP) DECAL INSTALLATION (ANSI) (6036)

FIGURE 11-3. (85HP) DECAL INSTALLATION (ANSI) (6042) (SN 0160069720 through 0160086463)

FIGURE 11-4. (74HP) DECAL INSTALLATION (ANSI) (6042)

FIGURE 11-5. (85HP) DECAL INSTALLATION (ENGLISH/FRENCH) (6036) (SN 0160069720 through 0160086463)

FIGURE 11-6. (74HP) DECAL INSTALLATION (ENGLISH/FRENCH) (6036)

FIGURE 11-7. (74HP) DECAL INSTALLATION (ENGLISH/SPANISH) (6036)

FIGURE 11-8. (74HP) DECAL INSTALLATION (ENGLISH/SPANISH) (6036)

FIGURE 11-9. (85HP) DECAL INSTALLATION (ENGLISH/FRENCH) (6042) (SN 0160069720 through 0160086463)

FIGURE 11-10. (85HP) DECAL INSTALLATION (ENGLISH/FRENCH) (6042)

FIGURE 11-11. (74HP) DECAL INSTALLATION (ENGLISH/SPANISH) (6042)

FIGURE 11-12. (74HP) DECAL INSTALLATION (ENGLISH/SPANISH) (6042)

FIGURE 11-13. DECAL INSTALLATION (ISO) (6036)

FIGURE 11-14. DECAL INSTALLATION (ISO) (6042)

FIGURE 11-15. CLEARSKY DECAL INSTALLATION

FIGURE 11-16. BOOM DECALS INSTALLATION (6036)

FIGURE 11-17. BOOM DECALS INSTALLATION (6042)

FIGURE 11-18. CAPACITY CHART (ANSI) (6036) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-19. CAPACITY CHART (ANSI) (6036) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-20. CAPACITY CHART (ANSI) (6036) (SN 0160081192 through 0160101179)

FIGURE 11-21. CAPACITY CHART (ISO) (6036) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-22. CAPACITY CHART (ISO) (6036) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-23. CAPACITY CHART (ISO) (6036) (SN 0160081192 through 0160101179)

FIGURE 11-24. CAPACITY CHART (ANSI) (6042) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-25. CAPACITY CHART (ANSI) (6042) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-26. CAPACITY CHART (ANSI) (6042) (SN 0160081192 through 0160101199)

FIGURE 11-27. CAPACITY CHART (ISO) (6042) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-28. CAPACITY CHART (ISO) (6042) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-29. CAPACITY CHART (ISO) (6042) (SN 0160081192 through 0160101199)

FIGURE 11-30. SUPPLEMENTAL CAPACITY CHART (ANSI) (6036) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-31. SUPPLEMENTAL CAPACITY CHART (ANSI) (6036) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-32. SUPPLEMENTAL CAPACITY CHART (ANSI) (6036) (SN 0160081192 through 0160101179)

FIGURE 11-33. SUPPLEMENTAL CAPACITY CHART (ISO) (6036) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-34. SUPPLEMENTAL CAPACITY CHART (ISO) (6036) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-35. SUPPLEMENTAL CAPACITY CHART (ISO) (6036) (SN 0160081192 through 0160101179)

FIGURE 11-36. SUPPLEMENTAL CAPACITY CHART (ANSI) (6042) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-37. SUPPLEMENTAL CAPACITY CHART (ANSI) (6042) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-38. SUPPLEMENTAL CAPACITY CHART (ANSI) (6042) (SN 0160081192 through 0160101199)

FIGURE 11-39. SUPPLEMENTAL CAPACITY CHART (ISO) (6042) (SN 0160069720 through 0160075657, Excluding 0160075650, 0160075651 and 0160075652)

FIGURE 11-40. SUPPLEMENTAL CAPACITY CHART (ISO) (6042) (SN 0160075657 through 0160081191, Including 0160075650, 0160075651 and 0160075652)

FIGURE 11-41. SUPPLEMENTAL CAPACITY CHART (ISO) (6042) (SN 0160081192 through 0160101199)

FIGURE 11-42. REVERSE SENSOR SYSTEM DECAL (ISO)

FIGURE 11-43. REVERSE SENSOR SYSTEM DECAL (ENGLISH/FRENCH)

FIGURE 11-44. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)

FIGURE 11-45. REVERSE SENSOR SYSTEM DECAL (ENGLISH)

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SPARE PARTS

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Telehandler 6036 6042 Parts Catalog 31211016

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