JLG Telehandler 6036 6042 Parts Catalog 31200731

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JLG Telehandler 6036 6042 Parts Catalog 31200731
Size: 34.66 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 6036 6042 Telehandler
Part Number: 31200731
Publication Date: 2025
Number of Pages: 440 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME AND ATTACHING PARTS​

FIGURE 1-2. COVERS (Prior to SN 0160053077)​

FIGURE 1-3. COVERS (SN 0160053077 to Present)​

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION (6036)​

FIGURE 2-2. BOOM INSTALLATION (6042)​

FIGURE 2-3. FIRST BOOM SECTION (6036)​

FIGURE 2-4. FIRST BOOM SECTION (6042)​

FIGURE 2-5. SECOND BOOM SECTION (6036)​

FIGURE 2-6. SECOND BOOM SECTION (6042)​

FIGURE 2-7. THIRD BOOM SECTION (6036)​

FIGURE 2-8. THIRD BOOM SECTION (6042)​

FIGURE 2-9. QUICK ATTACH ASSEMBLY​

FIGURE 2-10. BOOM EXTEND CHAINS​

FIGURE 2-11. BOOM RETRACT CHAIN​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. TILT CARRIAGE​

FIGURE 3-2. SIDE TILT CARRIAGE​

FIGURE 3-3. 50 IN SIDE SHIFT CARRIAGE​

FIGURE 3-4. 50 INCH DUAL FORK CARRIAGE​

FIGURE 3-5. 90, SWING CARRIAGE​

FIGURE 3-6. SHEET MATERIAL HANDLER​

FIGURE 3-7. FORKS​

FIGURE 3-8. FORK MOUNTED PLATFORM​

FIGURE 3-9. LIFTING HOOK​

FIGURE 3-10. FORK PIN LOCK INSTALLATION​

FIGURE 3-11. BUCKETS​

FIGURE 3-12. GRAPPLE BUCKET​

FIGURE 3-13. TRUSS BOOM​

FIGURE 3-14. ADJUSTABLE TRUSS BOOM​

FIGURE 3-15. 12 FOOT TRUSS BOOM WITH WINCH​

FIGURE 3-16. 8 FOOT MAST​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION​

FIGURE 4-2. ENGINE INSTALLATION​

FIGURE 4-3. ENGINE​

FIGURE 4-4. ENGINE​

FIGURE 4-5. FUEL SYSTEM​

FIGURE 4-6. FUEL SYSTEM​

FIGURE 4-7. FUEL SYSTEM​

FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING​

FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING​

FIGURE 4-10. AIR CLEANER ASSEMBLY​

FIGURE 4-11. AIR CLEANER ASSEMBLY​

FIGURE 4-12. EXHAUST SYSTEM​

FIGURE 4-13. EXHAUST SYSTEM​

FIGURE 4-14. ISOLATION COUPLER​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. DRIVE TRAIN COMPONENTS​

FIGURE 5-2. FRONT AXLE (ZF)​

FIGURE 5-3. FRONT AXLE - INPUT (ZF)​

FIGURE 5-4. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (ZF)​

FIGURE 5-5. FRONT AXLE - AXLE CASING (ZF)​

FIGURE 5-6. FRONT AXLE - M-DISK BRAKE (ZF)​

FIGURE 5-7. FRONT AXLE - BRAKE (ZF)​

FIGURE 5-8. FRONT AXLE - JOINT HOUSING (ZF)​

FIGURE 5-9. FRONT AXLE - PLANETARY DRIVE (ZF)​

FIGURE 5-10. FRONT AXLE ASSEMBLY (DANA)​

FIGURE 5-11. FRONT AXLE (DANA)​

FIGURE 5-12. FRONT AXLE - CENTRAL HOUSING (DANA)​

FIGURE 5-13. FRONT AXLE - DIFFERENTIAL (DANA)​

FIGURE 5-14. FRONT AXLE - HUB REDUCTION (DANA)​

FIGURE 5-15. FRONT AXLE - BRAKES (DANA)​

FIGURE 5-16. FRONT AXLE - STEERING (DANA)​

FIGURE 5-17. FRONT AXLE - TRUNION (DANA)​

FIGURE 5-18. REAR AXLE (ZF)​

FIGURE 5-19. REAR AXLE - INPUT (ZF)​

FIGURE 5-20. REAR AXLE - DIFFERENTIAL (ZF)​

FIGURE 5-21. REAR AXLE - AXLE CASING (ZF)​

FIGURE 5-22. REAR AXLE - M-DISK BRAKE (ZF)​

FIGURE 5-23. REAR AXLE - JOINT HOUSING (ZF)​

FIGURE 5-24. REAR AXLE - PLANETARY DRIVE (ZF)​

FIGURE 5-25. REAR AXLE ASSEMBLY (DANA)​

FIGURE 5-26. REAR AXLE (DANA)​

FIGURE 5-27. REAR AXLE - CENTRAL HOUSING (DANA)​

FIGURE 5-28. REAR AXLE - DIFFERENTIAL (DANA)​

FIGURE 5-29. REAR AXLE - HUB REDUCTION (DANA)​

FIGURE 5-30. REAR AXLE - BRAKES (DANA)​

FIGURE 5-31. REAR AXLE - STEERING (DANA)​

FIGURE 5-32. REAR AXLE - TRUNION (DANA)​

FIGURE 5-33. ZF TRANSMISSION INSTALLATION​

FIGURE 5-34. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER​

FIGURE 5-35. ZF TRANSMISSION - INPUT SHAFTS​

FIGURE 5-36. ZF TRANSMISSION - GEARBOX HOUSING​

FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 1​

FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 2​

FIGURE 5-39. ZF TRANSMISSION - COUPLING GROUP 3​

FIGURE 5-40. ZF TRANSMISSION - COUPLING GROUP 4​

FIGURE 5-41. ZF TRANSMISSION - REVERSING GEAR GROUP 1​

FIGURE 5-42. ZF TRANSMISSION - REVERSING GEAR GROUP 2​

FIGURE 5-43. ZF TRANSMISSION - OUTPUT​

FIGURE 5-44. ZF TRANSMISSION - CONTROL UNIT​

FIGURE 5-45. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY​

FIGURE 5-46. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY​

FIGURE 5-47. ZF TRANSMISSION - OIL PUMP AND FILTER​

FIGURE 5-48. FENDER INSTALLATION​

FIGURE 5-49. FENDER INSTALLATION (DANA)​

FIGURE 5-50. WHEEL ASSEMBLY PNEUMATIC​

FIGURE 5-51. WHEEL ASSEMBLY FOAM FILLED AND SOLID​

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION​

FIGURE 6-2. CAB ASSEMBLY​

FIGURE 6-3. CAB DOOR ASSEMBLY (Prior to SN 0160050424)​

FIGURE 6-4. CAB DOOR ASSEMBLY (SN 0160050424 to Present)​

FIGURE 6-5. SOFT CAB ENCLOSURE​

FIGURE 6-6. WIPERS​

FIGURE 6-7. OPERATORS SEAT​

FIGURE 6-8. CAB HEATER​

FIGURE 6-9. REAR DROPOUT WINDOW INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE​

FIGURE 7-2. ACCELERATOR​

FIGURE 7-3. STEERING COLUMN​

FIGURE 7-4. BOOM CONTROL​

FIGURE 7-5. FRAME LEVEL AND ATTACHMENT TILT CONTROL​

FIGURE 7-6. AUXILIARY HYDRAULIC CONTROL​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. SUPPLY CIRCUIT​

FIGURE 8-2. DUMP CIRCUIT​

FIGURE 8-3. STEER SELECT CIRCUIT​

FIGURE 8-4. SERVICE BRAKE CIRCUIT​

FIGURE 8-5. LIFT CYLINDER CIRCUIT​

FIGURE 8-6. EXTEND/RETRACT CYLINDER CIRCUIT​

FIGURE 8-7. TILT AND TILT COMPENSATING CYLINDER CIRCUIT​

FIGURE 8-8. AUXILIARY HYDRAULIC​

FIGURE 8-9. FRAME LEVEL CIRCUIT​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. LIFT CYLINDER (6036)​

FIGURE 9-2. LIFT CYLINDER (6042)​

FIGURE 9-3. EXTEND/RETRACT CYLINDER​

FIGURE 9-4. ATTACHMENT TILT CYLINDER​

FIGURE 9-5. TILT COMPENSATION CYLINDER​

FIGURE 9-6. FRAME LEVEL CYLINDER (6036)​

FIGURE 9-7. FRAME LEVEL CYLINDER (6042)​

FIGURE 9-8. FRAME LEVEL CYLINDER (6042)​

FIGURE 9-9. STABILI-TRAK CYLINDER​

FIGURE 9-10. SIDE TILT CARRIAGE CYLINDER (Prior to SN 0160066473, Excluding 0160021284)​

FIGURE 9-11. SIDE TILT CARRIAGE CYLINDER (SN 0160066473 to Present, Including 0160021284)​

FIGURE 9-12. 50 IN SIDE SHIFT CARRIAGE CYLINDER​

FIGURE 9-13. 72 IN 90, SWING CARRIAGE CYLINDER​

FIGURE 9-14. GRAPPLE BUCKET CYLINDER​

FIGURE 9-15. MAIN CONTROL VALVE​

FIGURE 9-16. GEAR PUMP​

FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (Prior to SN 0160069202)​

FIGURE 9-18. HYDRAULIC/FUEL TANK ASSEMBLY (SN 0160069202 to Present)​

FIGURE 9-19. DIRECTIONAL CONTROL VALVES​

FIGURE 9-20. BRAKE VALVE​

SECTION 10 - ELECTRICAL

FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION​

FIGURE 10-2. ENGINE COMPARTMENT ELECTRICAL INSTALLATION​

FIGURE 10-3. CAB ELECTRICAL INSTALLATION​

FIGURE 10-4. CAB ELECTRICAL INSTALLATION​

FIGURE 10-5. CAB SWITCHES​

FIGURE 10-6. ROAD LIGHTING INSTALLATION​

FIGURE 10-7. WORK LIGHTING INSTALLATION​

FIGURE 10-8. ROTATING BEACON INSTALLATION​

FIGURE 10-9. ENGINE HARNESS​

FIGURE 10-10. ENGINE HARNESS​

FIGURE 10-11. CAB POWER DISTRIBUTION HARNESS (Prior to SN 0160065986)​

FIGURE 10-12. CAB POWER DISTRIBUTION HARNESS (SN 0160065986 to Present)​

FIGURE 10-13. DASH/THROTTLE HARNESS​

FIGURE 10-14. ROAD LIGHTING HARNESS​

FIGURE 10-15. WORK LIGHTING HARNESS​

FIGURE 10-16. TELEMATICS INSTALLATION, UNITED RENTALS​

FIGURE 10-17. REVERSE SENSING SYSTEM INSTALLATION​

FIGURE 10-18. REVERSE SENSOR HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. CAB AND FRAME DECALS​

FIGURE 11-2. CAB AND FRAME DECALS (DANA)​

FIGURE 11-3. BOOM DECALS​

FIGURE 11-4. BOOM DECALS (DANA)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SPARE PARTS​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX