JLG Telehandler 519 Operation Safety Manual 3122243300

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JLG Telehandler 519 Operation Safety Manual 3122243300
Size: 23.83 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Operation Safety Manual
Model: JLG 519 Telehandler
Part Number: 3122243300
Publication Date: 2025
Number of Pages: 172 Pages

Contents:
31222433 Cover Page
Revision Log
Read This First

Operator Qualifications​

Modifications​

Other Publications Available​

Machine Configuration​

General Safety Practices

Hazard Classification System​

1.1.1 Safety Alert System and Safety Signal Words​

General Precautions​

Operation Safety​

1.3.1 Electrical Hazards​

1.3.2 Tip Over Hazard​

1.3.3 Travel Hazard​

1.3.4 Load Falling Hazard​

1.3.5 Lifting Personnel​

1.3.6 Driving Hazards on Slopes​

1.3.7 Pinch Points and Crush Hazards​

1.3.8 Fall Hazard​

1.3.9 Chemical Hazards​

Radio Frequency (RF) Information​

1.4.1 Federal Communications Commission (FCC)​

1.4.2 Innovation, Science and Economic Development (ISED)​

1.4.3 European Union Conformity (CE)​

Pre-Operation and Inspection

Preparation, Inspection, and Maintenance​

Pre-Operation Check and Inspection​

Safety Decals​

2.3.1 ANSI (if equipped)​

2.3.2 ISO (if equipped)​

Walk-Around Inspection​

Warm-Up and Operational Checks​

2.5.1 Warm-Up Check​

2.5.2 Operational Check​

Operator Cab​

Windows​

2.7.1 Cab Door Window (if equipped)​

2.7.2 Rear Window​

Controls and Indicators

General​

Controls​

3.2.1 Left Dash Control Panel​

3.2.2 Park Brake​

3.2.3 Parking Procedure​

3.2.4 Ignition​

3.2.5 Transmission Control Lever​

3.2.6 Load Stability Indicator - LSI (if equipped)​

3.2.7 Steering Column Adjuster (if equipped)​

3.2.8 Instrument Panel​

3.2.9 Joystick​

3.2.10 Right Hand Console​

3.2.11 Accessory Control Lever (if equipped)​

Anti-Theft​

Steer Modes​

3.4.1 Steer Mode Change​

Operator Seat​

3.5.1 Adjustments​

3.5.2 Seat Belt​

Boom Angle and Extension Indicators​

Reverse Systems (if equipped)​

3.7.1 Reverse Sensing System​

3.7.2 Reversing Camera​

Premium Display (if equipped)​

3.8.1 General Information​

3.8.2 Home Screen and Touch Screen Soft Buttons​

3.8.3 Home Screen​

3.8.4 Load Management Indicator System (LMIS) (if equipped)​

3.8.5 Attachment Selection​

3.8.6 Main Menu​

3.8.7 Troubleshooting​

Beacon​

3.9.1 ClearSky® LED Motion / Amber Beacon (CS550)​

Operation

Engine​

4.1.1 Starting the Engine​

4.1.2 Cold Weather Starting​

4.1.3 Battery Boosted Starting​

4.1.4 Normal Engine Operation​

4.1.5 Shut-Down Procedure​

Operating with a Non-Suspended Load​

4.2.1 Lift Load Safely​

4.2.2 Before Picking Up a Load​

4.2.3 Transporting a Load​

4.2.4 Leveling Procedure​

4.2.5 Placing a Load​

4.2.6 Disengaging a Load​

Operating with a Suspended Load​

4.3.1 Lift Load Safely​

4.3.2 Picking Up a Suspended Load​

4.3.3 Transporting a Suspended Load​

4.3.4 Leveling Procedure​

4.3.5 Placing a Suspended Load​

4.3.6 Disengaging a Suspended Load​

Loading and Securing for Transport​

4.4.1 Tiedown​

4.4.2 Lifting​

ClearSky Smart Fleet​

Access Control (Telehandler)​

Attachments and Hitches

Approved Attachments​

5.1.1 Coupler Mounted Attachments​

5.1.2 JLG Supplied Fork Mounted Attachments​

5.1.3 Non-OEM Fork Mounted Attachments​

Unapproved Attachments​

Fork Mounted Attachments​

5.3.1 General Requirements​

5.3.2 Non-OEM Attachments​

Equivalent Load​

5.4.1 Load Centers Beyond 24 Inches​

5.4.2 Fork Mounted Attachments Equivalent Load​

JLG Supplied Attachments​

Telehandler/Attachment/Fork Capacity​

Use of the Capacity Chart​

5.7.1 Capacity Indicator Locations​

5.7.2 Sample Capacity Chart​

5.7.3 Example​

Attachment Installation​

5.8.1 Standard Quick Attach​

5.8.2 Universal Quick Attach (UQC)​

Hydraulic Operated Attachment​

Adjusting/Moving Forks​

Attachment Operation​

5.11.1 Carriage with Forks​

5.11.2 Side Tilt Carriage​

5.11.3 Side Shift Carriage​

5.11.4 Dual Fork Positioning Carriage​

5.11.5 Dual Tine Bale​

5.11.6 Bucket​

5.11.7 Grapple Bucket​

5.11.8 Coupler Mounted Hook​

5.11.9 Fork Mounted Hook​

5.11.10 Personnel Work Platform - Fork Mounted​

Hitches​

5.12.1 Retrieval Hitch​

Emergency Procedures

Towing a Disabled Product​

6.1.1 Moving Short Distances​

6.1.2 Moving Longer Distances​

Emergency Lowering of Boom​

Emergency Exit from Enclosed Cab​

6.3.1 Inside Cab​

6.3.2 Outside Cab (if equipped)​

ClearSky Smart Fleet - Locked Out State​

Lubrication and Maintenance

Introduction​

7.1.1 Clothing and Safety Gear​

General Maintenance Instructions​

Maintenance Schedules​

7.3.1 Every 10 Hours​

7.3.2 First 50 Hours​

7.3.3 Every 50 Hours​

7.3.4 First 250 Hours​

7.3.5 Every 250 Hours​

7.3.6 Every 500 Hours​

7.3.7 Every 1000 Hours​

7.3.8 Every 6000 Hours or 4 Years​

Lubrication Schedules​

Operator Maintenance Instructions​

7.5.1 Fuel System​

7.5.2 Engine Oil​

7.5.3 Hydraulic Oil​

7.5.4 Tires​

7.5.5 Air Intake System​

7.5.6 Engine Cooling System​

7.5.7 Battery​

7.5.8 Brake System​

7.5.9 Windshield Washer System (if equipped)​

Additional Checks

General​

Load Stability Indicator System (if equipped)​

Reverse Sensing System (if equipped)​

Specifications

Product Specifications​

9.1.1 Fluids​

9.1.2 Capacities​

9.1.3 Tires​

9.1.4 Performance​

9.1.5 Dimensions​

9.1.6 Machine Towing Capacity​