JLG Telehandler 3614RS 4017RS Parts Manual 31211782

Hyundai · Jun 18, 2026

JLG Telehandler 3614RS 4017RS Parts Manual 31211782
Size: 63.90 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 3614RS 4017RS Telehandler
Part Number: 31211782
Publication Date: 2024
Number of Pages: 1010 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME INSTALLATION (3614RS)

FIGURE 1-2. FRAME INSTALLATION (4017RS)

FIGURE 1-3. FRAME INSTALLATION (HIGH CAB) (4017RS)

FIGURE 1-4. ENCLOSURE GROUP INSTALLATION

FIGURE 1-5. MIRROR INSTALLATION (3614RS)

FIGURE 1-6. MIRROR INSTALLATION (4017RS)

FIGURE 1-7. MIRROR INSTALLATION

FIGURE 1-8. REAR MIRROR INSTALLATION

FIGURE 1-9. MIRROR ASSEMBLY (CONVEX)

FIGURE 1-10. BOOM PROP INSTALLATION

FIGURE 1-11. WHEEL CHOCK INSTALLATION

FIGURE 1-12. HOOD ASSEMBLY

FIGURE 1-13. SOUND SUPPRESSION INSTALLATION - 74KW (LS) (LCAD, AFRICA AND MID EAST, PAC RIM, CIS)

FIGURE 1-14. SOUND SUPPRESSION INSTALLATION - 74KW (LS) (EU, GERMANY, FRANCE, UK AND IRELAND)

FIGURE 1-15. SOUND SUPPRESSION INSTALLATION - 55KW (ULS) (EU, GERMANY, FRANCE, UK AND IRELAND)

FIGURE 1-16. CHASSIS COVER PLATE INSTALLATION (3614RS)

FIGURE 1-17. CHASSIS COVER PLATE INSTALLATION (4017RS)

FIGURE 1-18. LICENSE PLATE INSTALLATION

FIGURE 1-19. RETRIEVAL HITCH INSTALLATION

FIGURE 1-20. HITCH PIN ASSEMBLY

FIGURE 1-21. HYDRAULIC TANK INSTALLATION

FIGURE 1-22. PAD LOCK

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-2. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-3. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (4017RS)

FIGURE 2-4. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)

FIGURE 2-5. BOOM ASSEMBLY (NO AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-6. BOOM ASSEMBLY (AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-7. BOOM ASSEMBLY (NO AUXILIARY HYDRAULICS) (4017RS)

FIGURE 2-8. BOOM ASSEMBLY (AUXILIARY HYDRAULICS) (4017RS)

FIGURE 2-9. EXTEND CHAIN ASSEMBLY (3614RS)

FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) (4017RS)

FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) (4017RS)

FIGURE 2-12. RETRACT CHAIN ASSEMBLY (3614RS)

FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) (4017RS)

FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) (4017RS)

FIGURE 2-15. COVER PLATE INSTALLATION (3614RS)

FIGURE 2-16. COVER PLATE INSTALLATION (4017RS)

FIGURE 2-17. FIRST BOOM SECTION (3614RS)

FIGURE 2-18. FIRST BOOM SECTION (4017RS)

FIGURE 2-19. SECOND BOOM SECTION (3614RS)

FIGURE 2-20. SECOND BOOM SECTION (4017RS)

FIGURE 2-21. THIRD BOOM SECTION (3614RS)

FIGURE 2-22. THIRD BOOM SECTION (4017RS)

FIGURE 2-23. FOURTH BOOM SECTION (4017RS)

FIGURE 2-24. HOSE SUPPORT ASSEMBLY (4017RS)

FIGURE 2-25. MANUAL QUICK ATTACH

FIGURE 2-26. HYDRAULICS INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-27. HYDRAULICS INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)

FIGURE 2-28. HYDRAULICS INSTALLATION (4017RS)

FIGURE 2-29. HYDRAULICS ASSEMBLY (4017RS)

FIGURE 2-30. HYDRAULICS INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)

FIGURE 2-31. AUXILIARY LINES INSTALLATION

FIGURE 2-32. BOOM BRUSH INSTALLATION (3614RS)

FIGURE 2-33. BOOM BRUSH INSTALLATION (4017RS)

FIGURE 2-34. BOOM BRUSH BRACKET ASSEMBLY (1)

FIGURE 2-35. BOOM BRUSH BRACKET ASSEMBLY (2)

FIGURE 2-36. BOOM BRUSH BRACKET ASSEMBLY (3)

FIGURE 2-37. BOOM BRUSH BRACKET ASSEMBLY (4) (3614RS)

FIGURE 2-38. BOOM BRUSH BRACKET ASSEMBLY (5) (3614RS)

FIGURE 2-39. BOOM BRUSH BRACKET ASSEMBLY (6)

FIGURE 2-40. BOOM BRUSH BRACKET ASSEMBLY (7) (4017RS)

FIGURE 2-41. BOOM BRUSH BRACKET ASSEMBLY (8) (4017RS)

FIGURE 2-42. BOOM BRUSH BRACKET ASSEMBLY (9) (4017RS)

FIGURE 2-43. BOOM BRUSH BRACKET ASSEMBLY (10) (4017RS)

FIGURE 2-44. BOOM BRUSH BRACKET ASSEMBLY (11) (4017RS)

SECTION 3 - ATTACHMENTS

FIGURE 3-1. BALE HANDLER (TUBE CLAMP)

FIGURE 3-2. BALE HANDLER KIT (TUBE CLAMP)

FIGURE 3-3. BALE HANDLER (SPIKE CLAMP)

FIGURE 3-4. BALE HANDLER KIT (SPIKE CLAMP)

FIGURE 3-5. BUCKET 0.9M³

FIGURE 3-6. BUCKET 4 IN 1 (1.0 M³)

FIGURE 3-7. BUCKET 1.8M³

FIGURE 3-8. BUCKET EDGE (BOLT-ON) (2450 MM)

FIGURE 3-9. CARRIAGE ASSEMBLY (500MM)

FIGURE 3-10. CARRIAGE INSTALLATION WITH LIFT LUG (3614RS)

FIGURE 3-11. CARRIAGE INSTALLATION WITH LIFT LUG (4017RS)

FIGURE 3-12. CARRIAGE INSTALLATION - FORK POSTIONING (3614RS)

FIGURE 3-13. CARRIAGE INSTALLATION - FORK POSTIONING (4017RS)

FIGURE 3-14. CARRIAGE INSTALLATION - FORK POSTIONING WITH FORKS (4.0 TON)

FIGURE 3-15. CARRIAGE INSTALLATION - JCB (3614RS)

FIGURE 3-16. CARRIAGE INSTALLATION - JCB (4017RS)

FIGURE 3-17. CARRIAGE INSTALLATION - MANITOU (3614RS)

FIGURE 3-18. CARRIAGE INSTALLATION - MANITOU (4017RS)

FIGURE 3-19. CARRIAGE ASSEMBLY - MANITOU FIT

FIGURE 3-20. CARRIAGE ASSEMBLY (JCB FIT)

FIGURE 3-21. CARRIAGE - SIDE SHIFT (4.0 TON - 1255 MM)

FIGURE 3-22. CARRIAGE INSTALLATION - SIDE SHIFT (3614RS)

FIGURE 3-23. CARRIAGE - SIDE SHIFT INSTALLATION (4017RS)

FIGURE 3-24. COUPLER INSTALLATION - JCB

FIGURE 3-25. COUPLING - JCB

FIGURE 3-26. COUPLER INSTALLATION - MANITOU

FIGURE 3-27. FORK - PALLET (50X100X1200)

FIGURE 3-28. FORK - PALLET (50X120X1200) (IF EQUIPPED WITH SIDE SHIFT CARRIAGE (4.0 TON - 1225MM)

FIGURE 3-29. FORK - PALLET (50X120X1200)

FIGURE 3-30. FORK TRANSPORT LATCH INSTALLATION

FIGURE 3-31. FORK AND HOOK INSTALLATION (3614RS)

FIGURE 3-32. FORK AND HOOK INSTALLATION (4017RS)

FIGURE 3-33. FORK MOUNTED HOOK (4 TON)

FIGURE 3-34. FORK AND HOOK CARRIAGE - 4FT

FIGURE 3-35. TRUSS BOOM (1 TON - 3.4M)

FIGURE 3-36. TRUSS BOOM (4000 KG)

FIGURE 3-37. TRUSS BOOM (4000 KG) (3614RS)

FIGURE 3-38. TRUSS BOOM (4000 KG) (4017RS)

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION - 55KW (ULS)

FIGURE 4-2. ENGINE INSTALLATION - 74KW (LS)

FIGURE 4-3. ENGINE AND TRANSMISSION INSTALLATION - 55KW (ULS)

FIGURE 4-4. ENGINE AND TRANSMISSION INSTALLATION - 74KW (LS)

FIGURE 4-5. ENGINE, DEUTZ - 55 KW (ULS)

FIGURE 4-6. ENGINE, DEUTZ - 74.4KW (LS)

FIGURE 4-7. FUEL LINES INSTALLATION

FIGURE 4-8. AIR SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-9. AIR SYSTEM INSTALLATION - 74KW

FIGURE 4-10. AIR FILTER ASSEMBLY

FIGURE 4-11. AIR INTAKE FILTER

FIGURE 4-12. EXHAUST SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-13. EXHAUST SYSTEM INSTALLATION - 74KW (LS)

FIGURE 4-14. COOLING SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-15. COOLING SYSTEM INSTALLATION - 74KW (LS)

FIGURE 4-16. EXPANSION TANK

FIGURE 4-17. RADIATOR ASSEMBLY - 55KW (ULS)

FIGURE 4-18. RADIATOR ASSEMBLY - 74KW (LS)

FIGURE 4-19. ENGINE MOUNTING INSTALLATION

FIGURE 4-20. HYDRAULIC PUMP INSTALLATION

FIGURE 4-21. TURBO SHIELD INSTALLATION

FIGURE 4-22. FUEL TANK INSTALLATION

FIGURE 4-23. FUEL TANK

FIGURE 4-24. RADIATOR LINES INSTALLATION

FIGURE 4-25. RADIATOR LINES INSTALLATION - ARCTIC

FIGURE 4-26. TRANSMISSION COOLING INSTALLATION

FIGURE 4-27. THERMAL BYPASS INSTALLATION - ARCTIC

FIGURE 4-28. HEATER LINES INSTALLATION

FIGURE 4-29. HEATER BLOCK INSTALLATION - ARCTIC

FIGURE 4-30. ENGINE COOLANT HOSE INSTALLATION

FIGURE 4-31. ENGINE OIL DRAIN INSTALLATION

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. AXLE INSTALLATION (74KW) (3614RS)

FIGURE 5-2. AXLE INSTALLATION, (NO FOAM FILL) (74KW) (4017RS)

FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) (74KW) (4017RS)

FIGURE 5-4. AXLE INSTALLATION (55KW) (3614RS)

FIGURE 5-5. AXLE INSTALLATION (55KW) (4017RS)

FIGURE 5-6. DRIVE SHAFT INSTALLATION (3614RS)

FIGURE 5-7. DRIVE SHAFT INSTALLATION (4017RS)

FIGURE 5-8. FRONT AXLE (3614RS)

FIGURE 5-9. FRONT AXLE, CENTRAL HOUSING (3614RS)

FIGURE 5-10. FRONT AXLE, DIFFERENTIAL (3614RS)

FIGURE 5-11. FRONT AXLE, HUB REDUCTION (3614RS)

FIGURE 5-12. FRONT AXLE, BRAKES (3614RS)

FIGURE 5-13. FRONT AXLE, STEERING (3614RS)

FIGURE 5-14. FRONT AXLE, TRUNION (3614RS)

FIGURE 5-15. FRONT AXLE, TRUNION KIT (3614RS)

FIGURE 5-16. DIFFERENTIAL KIT

FIGURE 5-17. FRONT AXLE (4017RS)

FIGURE 5-18. FRONT AXLE, CENTRAL HOUSING (4017RS)

FIGURE 5-19. FRONT AXLE, DIFFERENTIAL (4017RS)

FIGURE 5-20. FRONT AXLE, HUB REDUCTION (4017RS)

FIGURE 5-21. FRONT AXLE, BRAKES (4017RS)

FIGURE 5-22. FRONT AXLE, STEERING (4017RS)

FIGURE 5-23. FRONT AXLE, TRUNION (4017RS)

FIGURE 5-24. DIFFERENTIAL KIT

FIGURE 5-25. REDUCTION BUSHING

FIGURE 5-26. STEERING CASE KIT LH

FIGURE 5-27. STEERING CASE KIT RH

FIGURE 5-28. STEERING ADJUST BOLT KIT

FIGURE 5-29. RING GEAR SUPPORT KIT

FIGURE 5-30. PLANET GEAR CARRIER KIT

FIGURE 5-31. TRUNION KIT

FIGURE 5-32. REAR AXLE (NO FOAM FILL)

FIGURE 5-33. REAR AXLE, CENTRAL HOUSING (NO FOAM FILL)

FIGURE 5-34. REAR AXLE, DIFFERENTIAL (NO FOAM FILL)

FIGURE 5-35. REAR AXLE, HUB REDUCTION (NO FOAM FILL)

FIGURE 5-36. REAR AXLE, BRAKES (NO FOAM FILL)

FIGURE 5-37. REAR AXLE, STEERING (NO FOAM FILL)

FIGURE 5-38. REAR AXLE, TRUNION (NO FOAM FILL)

FIGURE 5-39. REAR AXLE, TRUNION KIT (NO FOAM FILL)

FIGURE 5-40. PISTON KIT

FIGURE 5-41. REAR AXLE (FOAM FILL) (4017RS)

FIGURE 5-42. REAR AXLE, CENTRAL HOUSING (4017RS)

FIGURE 5-43. REAR AXLE, DIFFERENTIAL (4017RS)

FIGURE 5-44. REAR AXLE, HUB REDUCTION (4017RS)

FIGURE 5-45. REAR AXLE, BRAKES (4017RS)

FIGURE 5-46. REAR AXLE, STEERING (4017RS)

FIGURE 5-47. REAR AXLE, TRUNION (4017RS)

FIGURE 5-48. DIFFERENTIAL KIT

FIGURE 5-49. REDUCTION BUSHING

FIGURE 5-50. STEERING CASE KIT LH

FIGURE 5-51. STEERING CASE KIT RH

FIGURE 5-52. STEERING ADJUST BOLT KIT

FIGURE 5-53. RING GEAR SUPPORT KIT

FIGURE 5-54. PLANET GEAR CARRIER KIT

FIGURE 5-55. PISTON

FIGURE 5-56. TRUNION KIT

FIGURE 5-57. FRONT AXLE (3614RS)

FIGURE 5-58. FRONT AXLE, CENTRAL HOUSING (3614RS)

FIGURE 5-59. FRONT AXLE, DIFFERENTIAL (3614RS)

FIGURE 5-60. FRONT AXLE, HUB REDUCTION (3614RS)

FIGURE 5-61. FRONT AXLE, BRAKES (3614RS)

FIGURE 5-62. FRONT AXLE, STEERING (3614RS)

FIGURE 5-63. FRONT AXLE, TRUNION (3614RS)

FIGURE 5-64. DIFFERENTIAL KIT

FIGURE 5-65. BRAKES PISTON KIT (LH)

FIGURE 5-66. BRAKES PISTON KIT (RH)

FIGURE 5-67. FRONT AXLE (55KW) (4017RS)

FIGURE 5-68. FRONT AXLE, CENTRAL HOUSING (4017RS)

FIGURE 5-69. FRONT AXLE, DIFFERENTIAL (4017RS)

FIGURE 5-70. FRONT AXLE, HUB REDUCTION (4017RS)

FIGURE 5-71. FRONT AXLE, BRAKES (4017RS)

FIGURE 5-72. FRONT AXLE, STEERING (4017RS)

FIGURE 5-73. FRONT AXLE, TRUNION (4017RS)

FIGURE 5-74. STEERING CASE KIT (LH)

FIGURE 5-75. STEERING CASE KIT (RH)

FIGURE 5-76. PLANET GEAR CARRIER KIT

FIGURE 5-77. RING GEAR SUPPORT KIT

FIGURE 5-78. REAR AXLE

FIGURE 5-79. REAR AXLE, CENTRAL HOUSING

FIGURE 5-80. REAR AXLE, DIFFERENTIAL

FIGURE 5-81. REAR AXLE, HUB REDUCTION

FIGURE 5-82. REAR AXLE, BRAKES

FIGURE 5-83. REAR AXLE, STEERING

FIGURE 5-84. REAR AXLE, TRUNION

FIGURE 5-85. STEERING CASE KIT, (RF, LR)

FIGURE 5-86. STEERING CASE KIT, (LF, RR)

FIGURE 5-87. PLANET GEAR CARRIER KIT

FIGURE 5-88. PLANET GEAR KIT

FIGURE 5-89. RING GEAR SUPPORT KIT

FIGURE 5-90. STEERING ADJUST BOLT KIT

FIGURE 5-91. TRUNION KIT

FIGURE 5-92. POWERSHIFT TRANSMISSION

FIGURE 5-93. POWERSHIFT TRANSMISSION, CONVERTER HOUSING

FIGURE 5-94. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE

FIGURE 5-95. POWERSHIFT TRANSMISSION, TORQUE CONVERTER

FIGURE 5-96. POWERSHIFT TRANSMISSION, GEAR GROUP

FIGURE 5-97. POWERSHIFT TRANSMISSION, PUMP DRIVE

FIGURE 5-98. POWERSHIFT TRANSMISSION, CHARGE PUMP

FIGURE 5-99. POWERSHIFT TRANSMISSION, REVERSE IDLER

FIGURE 5-100. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT

FIGURE 5-101. POWERSHIFT TRANSMISSION, 3RD SHAFT

FIGURE 5-102. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT

FIGURE 5-103. POWERSHIFT TRANSMISSION, OUTPUT SHAFT

FIGURE 5-104. POWERSHIFT TRANSMISSION, DROP BOX

FIGURE 5-105. POWERSHIFT TRANSMISSION, CONTROL

FIGURE 5-106. POWERSHIFT TRANSMISSION, MODULATION VALVE

FIGURE 5-107. POWERSHIFT TRANSMISSION, DRIVE PLATE

FIGURE 5-108. POWERSHIFT TRANSMISSION

FIGURE 5-109. POWERSHIFT TRANSMISSION, CONVERTER HOUSING

FIGURE 5-110. POWERSHIFT TRANSMISSION, TRANSMISSION CASE

FIGURE 5-111. POWERSHIFT TRANSMISSION, TORQUE CONVERTER

FIGURE 5-112. POWERSHIFT TRANSMISSION, GEAR GROUP

FIGURE 5-113. POWERSHIFT TRANSMISSION, PUMP DRIVE

FIGURE 5-114. POWERSHIFT TRANSMISSION, CHARGING PUMP

FIGURE 5-115. POWERSHIFT TRANSMISSION, REVERSE IDLER

FIGURE 5-116. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT

FIGURE 5-117. POWERSHIFT TRANSMISSION, 3RD SHAFT

FIGURE 5-118. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT

FIGURE 5-119. POWERSHIFT TRANSMISSION, OUTPUT SHAFT

FIGURE 5-120. POWERSHIFT TRANSMISSION, DROP BOX

FIGURE 5-121. POWERSHIFT TRANSMISSION, CONTROL

FIGURE 5-122. POWERSHIFT TRANSMISSION, MODULATION VALVE

FIGURE 5-123. POWERSHIFT TRANSMISSION, DRIVE PLATE

FIGURE 5-124. TIRE WHEEL SET, MITAS 15.5/80-24 (3614RS)

FIGURE 5-125. TIRE WHEEL SET, PNEMATIC MITAS 14.00-24 (4017RS)

FIGURE 5-126. TIRE WHEEL SET, PNEMATIC GOODYEAR 15.5-25 SGL (3614RS)

FIGURE 5-127. TIRE WHEEL SET, PNEMATIC GOODYEAR 14.00-24 (4017RS)

FIGURE 5-128. TIRE WHEEL SET, PNEMATIC MICHELIN 400/80-24 POWER CL (3614RS)

FIGURE 5-129. TIRE WHEEL SET, PNEMATIC MICHELIN (4017RS)

FIGURE 5-130. TIRE WHEEL SET, PNEMATIC FIRESTONE 370/75-28 (3614RS)

FIGURE 5-131. TIRE WHEEL SET, PNEMATIC FIRESTONE 400/75-28 16 PLY (4017RS)

FIGURE 5-132. TIRE WHEEL SET, FOAM FILLED (3614RS)

FIGURE 5-133. TIRE WHEEL SET, FOAM FILLED (4017RS)

FIGURE 5-134. FENDER INSTALLATION (3614RS)

FIGURE 5-135. FENDER ASSEMBLY, RH (3614RS)

FIGURE 5-136. FENDER ASSEMBLY, LH (3614RS)

FIGURE 5-137. FENDER INSTALLATION (4017RS)

FIGURE 5-138. FENDER ASSEMBLY, RH (4017RS)

FIGURE 5-139. FENDER ASSEMBLY, LH (4017RS)

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNT INSTALLATION

FIGURE 6-2. CAB INSTALLATION (FNR LEVER)

FIGURE 6-3. CAB INSTALLATION (NO FNR LEVER)

FIGURE 6-4. CAB ASSEMBLY

FIGURE 6-5. CAB GROUP

FIGURE 6-6. CAB

FIGURE 6-7. FUEL DOOR INSTALLATION

FIGURE 6-8. DOOR STRAP INSTALLATION

FIGURE 6-9. INTERIOR MIRROR INSTALLATION

FIGURE 6-10. INTERIOR MIRROR

FIGURE 6-11. MIRROR GROUP INSTALLATION

FIGURE 6-12. TRIM INSTALLATION

FIGURE 6-13. DASH COVER ASSEMBLY

FIGURE 6-14. REAR PANEL ASSEMBLY

FIGURE 6-15. COVER PANEL INSTALLATION

FIGURE 6-16. GASKET INSTALLATION

FIGURE 6-17. FRONT COVER INSTALLATION

FIGURE 6-18. FRONT COVER ASSEMBLY

FIGURE 6-19. HEADLINER INSTALLATION

FIGURE 6-20. FRONT PANEL INSTALLATION

FIGURE 6-21. REAR COVER PANEL INSTALLATION

FIGURE 6-22. REAR WINDOW INSTALLATION

FIGURE 6-23. REAR WINDOW

FIGURE 6-24. CAB DOOR INSTALLATION

FIGURE 6-25. WINDOW INSTALLATION

FIGURE 6-26. DOOR ASSEMBLY

FIGURE 6-27. VINYL SEAT INSTALLATION

FIGURE 6-28. VINYL SEAT

FIGURE 6-29. CLOTH SEAT INSTALLATION

FIGURE 6-30. CLOTH SEAT

FIGURE 6-31. FRONT WIPER INSTALLATION

FIGURE 6-32. FRONT WIPER INSTALLATION

FIGURE 6-33. ROOF WIPER INSTALLATION

FIGURE 6-34. HEATER INSTALLATION

FIGURE 6-35. HEATER (NO A/C)

FIGURE 6-36. AIR CONDITIONING INSTALLATION

FIGURE 6-37. HEATER (WITH A/C)

FIGURE 6-38. CAB SCREEN (GP) SUN BLIND

FIGURE 6-39. STEP INSTALLATION

FIGURE 6-40. STEP INSTALLATION (HIGH-CAB), (EU) (4017RS)

FIGURE 6-41. HYDRAULIC COVER INSTALLATION

FIGURE 6-42. A/C CONDENSER COVER INSTALLATION

FIGURE 6-43. TOP SCREEN GUARD INSTALLATION

FIGURE 6-44. FRONT SCREEN GUARD INSTALLATION

FIGURE 6-45. TOOLBOX INSTALLATION

FIGURE 6-46. FRONT LICENSE PLATE INSTALLATION

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE PEDAL INSTALLATION

FIGURE 7-2. BRAKE PEDAL INSTALLATION

FIGURE 7-3. BRAKE PEDAL ASSEMBLY

FIGURE 7-4. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-5. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-6. ACCELERATOR PEDAL

FIGURE 7-7. ACCELERATOR PEDAL

FIGURE 7-8. STEERING COLUMN INSTALLATION

FIGURE 7-9. STEERING COLUMN SWITCH

FIGURE 7-10. STEERING COLUMN SWITCH (NO FNR LEVER)

FIGURE 7-11. MECHANICAL HANDBRAKE INSTALLATION (3614RS)

FIGURE 7-12. HYDRAULIC HANDBRAKE INSTALLATION (4017RS)

FIGURE 7-13. JOYSTICK INSTALLATION (FNR LEVER)

FIGURE 7-14. JOYSTICK INSTALLATION (NO FNR LEVER)

FIGURE 7-15. JOYSTICK INSTALLATION (AUX, FNR LEVER)

FIGURE 7-16. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)

FIGURE 7-17. ELECTRIC JOYSTICK, (FNR LEVER)

FIGURE 7-18. JOYSTICK, (NO FNR LEVER)

FIGURE 7-19. ELECTRIC JOYSTICK, (FNR LEVER WITH AUX)

FIGURE 7-20. JOYSTICK, (NO FNR LEVER ITH AUX)

FIGURE 7-21. STEERING WHEEL

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. BRAKE LINES INSTALLATION - LOWER (3614RS)

FIGURE 8-2. BRAKE LINES INSTALLATION - LOWER (4017RS)

FIGURE 8-3. BRAKE LINES INSTALLATION - UPPER (3614RS)

FIGURE 8-4. BRAKE LINES INSTALLATION - UPPER (4017RS)

FIGURE 8-5. BREATHER INSTALLATION

FIGURE 8-6. IMPLEMENT LINES INSTALLATION (NO AUX HYDRAULICS) (3614RS)

FIGURE 8-7. IMPLEMENT LINES INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)

FIGURE 8-8. IMPLEMENT LINES INSTALLATION (NO AUX HYDRAULICS) (4017RS)

FIGURE 8-9. IMPLEMENT LINES INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)

FIGURE 8-10. LEVELING AND OUTRIGGERS INSTALLATION (3614RS)

FIGURE 8-11. LEVELING AND OUTRIGGERS INSTALLATION (4017RS)

FIGURE 8-12. OUTRIGGER LEG ASSEMBLY

FIGURE 8-13. PUMP LINES INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)

FIGURE 8-14. PUMP LINES INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)

FIGURE 8-15. PUMP LINES INSTALLATION (NO AUXILIARY HYDRAULICS) (4017RS)

FIGURE 8-16. PUMP LINES INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)

FIGURE 8-17. PUMP LINES NO AUXILIARY INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-18. PUMP LINES AUXILIARY INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-19. REMOTE GREASE SYSTEM INSTALLATION

FIGURE 8-20. REMOTE GREASE INSTALLATION - BOOM (3614RS)

FIGURE 8-21. REMOTE GREASE INSTALLATION - BOOM (4017RS)

FIGURE 8-22. REMOTE GREASE FITTING

FIGURE 8-23. STEERING INSTALLATION (3614RS)

FIGURE 8-24. STEERING INSTALLATION (4017RS)

FIGURE 8-25. SUCTION LINES INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-26. SUPPLY LINES INSTALLATION (3614RS)

FIGURE 8-27. SUPPLY LINES INSTALLATION (4017RS)

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER ASSEMBLY - COMPENSATION

FIGURE 9-2. CYLINDER ASSEMBLY - EXTEND/RETRACT (3614RS)

FIGURE 9-3. CYLINDER ASSEMBLY - EXTEND/RETRACT (4017RS)

FIGURE 9-4. CYLINDER ASSEMBLY - FRAME LEVEL

FIGURE 9-5. CYLINDER ASSEMBLY - LIFT (3614RS)

FIGURE 9-6. CYLINDER ASSEMBLY - LIFT (4017RS)

FIGURE 9-7. CYLINDER ASSEMBLY - OUTRIGGER

FIGURE 9-8. CYLINDER ASSEMBLY - TILT

FIGURE 9-9. CYLINDER ASSEMBLY - TILT

FIGURE 9-10. FILTER ASSEMBLY - HYDRAULIC OIL

FIGURE 9-11. PUMP ASSEMBLY - GEAR PUMP

FIGURE 9-12. TANK ASSEMBLY _ HYDRAULIC

FIGURE 9-13. VALVE ASSEMBLY - MAIN CONTROL (NO AUXILIARY HYDRAULICS)

FIGURE 9-14. VALVE ASSEMBLY - MAIN CONTROL (AUXILIARY HYDRAULICS)

FIGURE 9-15. VALVE ASSEMBLY - OUTRIGGER

FIGURE 9-16. VALVE ASSEMBLY - PARK BRAKE RELEASE (4017RS)

FIGURE 9-17. VALVE ASSEMBLY - STEERING SELECT

SECTION 10 - ELECTRICAL

FIGURE 10-1. ALARM INSTALLATION - BACK-UP (FOLDING LIGHTS)

FIGURE 10-2. ALARM INSTALLATION - BACK-UP (FOLDING LIGHTS AND WHITE NOISE)

FIGURE 10-3. BATTERY INSTALLATION

FIGURE 10-4. BATTERY INSTALLATION - ARCTIC

FIGURE 10-5. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) (3614RS)

FIGURE 10-6. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) (4017RS)

FIGURE 10-7. BOOM RETRACT SENSOR INSTALLATION (3614RS)

FIGURE 10-8. BOOM RETRACT SENSOR INSTALLATION (4017RS)

FIGURE 10-9. CAB EARTH INSTALLATION

FIGURE 10-10. CAB ELECTRICAL INSTALLATION

FIGURE 10-11. CAB HARNESS

FIGURE 10-12. CAB - DASH ELECTRICAL INSTALLATION

FIGURE 10-13. CHASSIS HARNESS INSTALLATION (3614RS)

FIGURE 10-14. CHASSIS HARNESS INSTALLATION (4017RS)

FIGURE 10-15. CLEARSKY INSTALLATION 3-WIRE (CE)

FIGURE 10-16. CLEARSKY - 3-WIRE HARNESS

FIGURE 10-17. CLEARSKY CANBUS 3G INSTALLATION (CE)

FIGURE 10-18. CLEARSKY CANBUS 4G INSTALLATION (CE)

FIGURE 10-19. CLEARSKY - CANBUS HARNESS

FIGURE 10-20. CLEARSKY UNIVERSAL INSTALLATION

FIGURE 10-21. CLEARSKY - UNIVERSAL HARNESS

FIGURE 10-22. ENGINE ELECTRICAL INSTALLATION - 55 KW

FIGURE 10-23. ENGINE ELECTRICAL INSTALLATION - 74 KW

FIGURE 10-24. ENGINE HARNESS - 55KW

FIGURE 10-25. ENGINE HARNESS - 74KW

FIGURE 10-26. ENGINE - RELAY INSTALLATION - 200 AMP

FIGURE 10-27. FRAME HARNESS - FRONT

FIGURE 10-28. FRAME HARNESS - REAR

FIGURE 10-29. HAC CAB HARNESS

FIGURE 10-30. HAC CHASSIS HARNESS

FIGURE 10-31. HORN INSTALLATION

FIGURE 10-32. LIGHTS - BEACON INSTALLATION

FIGURE 10-33. LIGHTS - BEACON HARNESS

FIGURE 10-34. LIGHTS - BEACON READY INSTALLATION

FIGURE 10-35. LIGHTS - CAB WORKLIGHTS INSTALLATION (NO HAC)

FIGURE 10-36. LIGHTS - CAB WORKLIGHTS INSTALLATION (HAC)

FIGURE 10-37. LIGHTS - CAB WORKLIGHTS INSTALLATION (LED) (NO HAC)

FIGURE 10-38. LIGHTS - CAB WORKLIGHTS INSTALLATION (LED)

FIGURE 10-39. LIGHTS - CAB WORKLIGHTS HARNESS

FIGURE 10-40. LIGHTS - CAB WORKLIGHTS EXTENSION HARNESS

FIGURE 10-41. LIGHTS - DRIVING LIGHTS INSTALLATION (GERMANY AND CE)

FIGURE 10-42. LIGHTS - DRIVING LIGHTS INSTALLATION (UK/IRELAND)

FIGURE 10-43. LIGHTS - REAR LIGHTS INSTALLATION

FIGURE 10-44. LSI INSTALLATION

FIGURE 10-45. LSI SENSOR INSTALLATION

FIGURE 10-46. OUTRIGGERS DEPLOYED INSTALLATION (4017RS)

FIGURE 10-47. OUTRIGGERS DEPLOYED HARNESS (4017RS)

FIGURE 10-48. RADIO INSTALLATION

FIGURE 10-49. RADIO HARNESS

FIGURE 10-50. ROOF WIPER HARNESS

SECTION 11 - DECALS

FIGURE 11-1. DECAL LOCATION INSTALLATION (LS)

FIGURE 11-2. DECAL LOCATION INSTALLATION (ULS)

FIGURE 11-3. DECAL INSTALLATION (3614RS)

FIGURE 11-4. DECAL INSTALLATION (4017RS)

FIGURE 11-5. BOOM DECAL INSTALLATION

FIGURE 11-6. BOOM DECAL INSTALLATION

FIGURE 11-7. BOOM DECAL INSTALLATION WITH CUSTOMER WINDOW

FIGURE 11-8. BOOM POSITION DECAL INSTALLATION (UK)

FIGURE 11-9. CLEARSKY DECAL INSTALLATION

FIGURE 11-10. CONSTRUCTION INSTALLATION (CE)

FIGURE 11-11. CONSTRUCTION INSTALLATION (FRANCE)

FIGURE 11-12. CONSTRUCTION INSTALLATION (GERMANY) (3614RS)

FIGURE 11-13. CONSTRUCTION INSTALLATION (GERMANY) (4017RS)

FIGURE 11-14. CONSTRUCTION INSTALLATION (UK/IRELAND)

FIGURE 11-15. EAC DECAL INSTALLATION

FIGURE 11-16. HOMOLOGATION INSTALLATION (GERMANY) (3614RS)

FIGURE 11-17. HOMOLOGATION PLATE INSTALLATION (GERMANY) (3614RS)

FIGURE 11-18. HOMOLOGATION WARNING PANEL INSTALLATION (GERMANY) (3614RS)

FIGURE 11-19. JOYSTICK DECAL INSTALLATION, BUCKET

FIGURE 11-20. JOYSTICK DECAL INSTALLATION, FORK

FIGURE 11-21. LOAD CHART (3614RS)

FIGURE 11-22. LOAD CHART (4017RS)

FIGURE 11-23. REFLECTOR INSTALLATION

FIGURE 11-24. SOUND PLATE INSTALLATION, 55KW (104DB)

FIGURE 11-25. SOUND PLATE INSTALLATION, 74KW (106DB)

FIGURE 11-26. SPEED - 20KPH SPEED DECAL INSTALLATION (GERMANY) (3614RS)

FIGURE 11-27. SPEED - 25KPH SPEED DECAL INSTALLATION

FIGURE 11-28. SUNVISOR INSTALLATION

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Telehandler 3614RS 4017RS Parts Manual 31211782

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