JLG Telehandler 3614RS 4017RS Parts Catalog 31200939

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JLG Telehandler 3614RS 4017RS Parts Catalog 31200939
Size: 80.18 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 3614RS 4017RS Telehandler
Part Number: 31200939
Publication Date: 2025
Number of Pages: 1268 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME INSTALLATION (3614RS)​

FIGURE 1-2. FRAME INSTALLATION (3614RS)​

FIGURE 1-3. FRAME INSTALLATION (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 1-4. FRAME INSTALLATION (55KW) (4017RS)​

FIGURE 1-5. FRAME INSTALLATION (55KW) (4017RS)​

FIGURE 1-6. FRAME INSTALLATION (74KW) (4017RS)​

FIGURE 1-7. FRAME INSTALLATION (74KW) (4017RS)​

FIGURE 1-8. FRAME INSTALLATION (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 1-9. FRAME INSTALLATION (HIGH CAB) (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 1-10. ENCLOSURE GROUP INSTALLATION​

FIGURE 1-11. MIRROR INSTALLATION (3614RS)​

FIGURE 1-12. MIRROR INSTALLATION (4017RS)​

FIGURE 1-13. REAR MIRROR INSTALLATION​

FIGURE 1-14. MIRROR ASSEMBLY​

FIGURE 1-15. BOOM PROP INSTALLATION​

FIGURE 1-16. WHEEL CHOCK INSTALLATION​

FIGURE 1-17. COUNTERWEIGHT INSTALLATION (3614RS)​

FIGURE 1-18. COUNTERWEIGHT INSTALLATION (4017RS)​

FIGURE 1-19. HOOD ASSEMBLY​

FIGURE 1-20. SOUND SUPPRESSION INSTALLATION (LCAD, AFRICA AND MID EAST, PAC RIM)​

FIGURE 1-21. SOUND SUPPRESSION INSTALLATION (EU, GERMANY, FRANCE, UK AND IRELAND)​

FIGURE 1-22. SOUND SUPPRESSION INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 1-23. CHASSIS COVER PLATE INSTALLATION (3614RS)​

FIGURE 1-24. CHASSIS COVER PLATE INSTALLATION (4017RS)​

FIGURE 1-25. LICENSE PLATE INSTALLATION​

FIGURE 1-26. RETRIEVAL HITCH​

FIGURE 1-27. HYDRAULIC TANK INSTALLATION​

FIGURE 1-28. PAD LOCK​

FIGURE 1-29. HITCH PIN ASSEMBLY​

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-2. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-3. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 2-4. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 2-5. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-6. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-7. BOOM INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 2-8. BOOM INSTALLATION (NO AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 2-9. EXTEND CHAIN ASSEMBLY (3614RS)​

FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) (4017RS)​

FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) (4017RS)​

FIGURE 2-12. RETRACT CHAIN ASSEMBLY (3614RS)​

FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) (4017RS)​

FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) (4017RS)​

FIGURE 2-15. COVER PLATE INSTALLATION (3614RS)​

FIGURE 2-16. COVER PLATE INSTALLATION (4017RS)​

FIGURE 2-17. FIRST BOOM SECTION (3614RS)​

FIGURE 2-18. FIRST BOOM SECTION (4017RS)​

FIGURE 2-19. SECOND BOOM SECTION (3614RS)​

FIGURE 2-20. SECOND BOOM SECTION (4017RS)​

FIGURE 2-21. THIRD BOOM SECTION (3614RS)​

FIGURE 2-22. THIRD BOOM SECTION (4017RS)​

FIGURE 2-23. FOURTH BOOM SECTION (4017RS)​

FIGURE 2-24. HOSE SUPPORT ASSEMBLY (4017RS)​

FIGURE 2-25. MANUAL QUICK ATTACH​

FIGURE 2-26. HYDRAULICS INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-27. HYDRAULICS INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 2-28. HYDRAULICS INSTALLATION (4017RS)​

FIGURE 2-29. HYDRAULICS ASSEMBLY (4017RS)​

FIGURE 2-30. HYDRAULICS INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 2-31. AUXILIARY LINES INSTALLATION​

FIGURE 2-32. BOOM BRUSH INSTALLATION (3614RS)​

FIGURE 2-33. BOOM BRUSH INSTALLATION (4017RS)​

FIGURE 2-34. BOOM BRUSH BRACKET ASSEMBLY (1)​

FIGURE 2-35. BOOM BRUSH BRACKET ASSEMBLY (2)​

FIGURE 2-36. BOOM BRUSH BRACKET ASSEMBLY (3)​

FIGURE 2-37. BOOM BRUSH BRACKET ASSEMBLY (4) (3614RS)​

FIGURE 2-38. BOOM BRUSH BRACKET ASSEMBLY (5) (3614RS)​

FIGURE 2-39. BOOM BRUSH BRACKET ASSEMBLY (6)​

FIGURE 2-40. BOOM BRUSH BRACKET ASSEMBLY (7) (4017RS,4017RS)​

FIGURE 2-41. BOOM BRUSH BRACKET ASSEMBLY (8) (4017RS)​

FIGURE 2-42. BOOM BRUSH BRACKET ASSEMBLY (9) (4017RS)​

FIGURE 2-43. BOOM BRUSH BRACKET ASSEMBLY (10) (4017RS)​

FIGURE 2-44. BOOM BRUSH BRACKET ASSEMBLY (11) (4017RS)​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. CARRIAGE​

FIGURE 3-2. FORKS​

FIGURE 3-3. FORKS TINES​

FIGURE 3-4. BUCKET 1.8M³​

FIGURE 3-5. BUCKET 0.9M³​

FIGURE 3-6. MULTI-PURPOSE BUCKET (SN 1160007024 through 1160008687)​

FIGURE 3-7. MULTI-PURPOSE BUCKET (SN 1160008687 through 1160008790)​

FIGURE 3-8. TRUSS BOOM (1000 KG)​

FIGURE 3-9. TRUSS BOOM (4000 KG)​

FIGURE 3-10. INSTALLATION, CARRIAGE FORK POSITIONING​

FIGURE 3-11. INSTALLATION, FORK AND HOOK (3614RS)​

FIGURE 3-12. INSTALLATION, FORK AND HOOK (4017RS)​

FIGURE 3-13. 4 TON FORK HOOK​

FIGURE 3-14. STANDARD CARRIAGE INSTALLATION WITH LIFT LUG (3614RS)​

FIGURE 3-15. STANDARD CARRIAGE INSTALLATION WITH LIFT LUG (4017RS)​

FIGURE 3-16. 4T FORK AND HOOK CARRIAGE​

FIGURE 3-17. MANITOU CARRIAGE INSTALLATION (3614RS)​

FIGURE 3-18. MANITOU CARRIAGE INSTALLATION (4017RS)​

FIGURE 3-19. MANITOU COUPLER INSTALLATION​

FIGURE 3-20. MANITOU CARRIAGE​

FIGURE 3-21. JCB CARRIAGE INSTALLATION (3614RS)​

FIGURE 3-22. JCB CARRIAGE INSTALLATION (4017RS)​

FIGURE 3-23. JCB COUPLER INSTALLATION​

FIGURE 3-24. JCB COUPLING​

FIGURE 3-25. JCB FORK ASSEMBLY​

FIGURE 3-26. SIDE SHIFT CARRIAGE INSTALLATION (3614RS)​

FIGURE 3-27. SIDE SHIFT CARRIAGE INSTALLATION (4017RS)​

FIGURE 3-28. SIDE SHIFT CARRIAGE ASSEMBLY (SN 1160007024 through 1160008687)​

FIGURE 3-29. SIDE SHIFT CARRIAGE ASSEMBLY (SN 1160008687 through 1160008790)​

FIGURE 3-30. FORK TRANSPORT LATCH INSTALLATION​

FIGURE 3-31. HOMOLOGATION INSTALLATION (GERMANY) (3614RS)​

FIGURE 3-32. HOMOLOGATION WARNING PANEL INSTALLATION (GERMANY) (3614RS)​

FIGURE 3-33. REFLECTIVE PLATES INSTALLATION (FORKS)​

FIGURE 3-34. REFLECTIVE PLATES INSTALLATION (BUCKET) (ITALY)​

FIGURE 3-35. BUCKET GUARD ACCESSORY (ITALY)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 74KW (SN 1160007024 through 1160007354)​

FIGURE 4-2. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 74KW (SN 1160007354 through 1160008518)​

FIGURE 4-3. ENGINE AND TRANSMISSION INSTALLATION (LS) - 74KW (SN 1160007024 through 1160007354)​

FIGURE 4-4. ENGINE AND TRANSMISSION INSTALLATION (LS) - 74KW (SN 1160007354 through 1160008518)​

FIGURE 4-5. TRANSMISSION INSTALLATION (ULS) - 74KW (SN 1160008519 through 1160008790)​

FIGURE 4-6. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 55KW (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-7. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 55KW (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-8. ENGINE MOUNTING INSTALLATION​

FIGURE 4-9. HYDRAULIC PUMP INSTALLATION​

FIGURE 4-10. TURBO SHIELD INSTALLATION​

FIGURE 4-11. FUEL LINES INSTALLATION (SN 1160007024 through 1160007354)​

FIGURE 4-12. FUEL LINES INSTALLATION (SN 1160007354 through 1160008790)​

FIGURE 4-13. FUEL TANK INSTALLATION​

FIGURE 4-14. FUEL TANK​

FIGURE 4-15. COOLING SYSTEM INSTALLATION - 74KW​

FIGURE 4-16. COOLING SYSTEM INSTALLATION - 55KW (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-17. COOLING SYSTEM INSTALLATION - 55KW (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-18. EXPANSION TANK​

FIGURE 4-19. RADIATOR ASSEMBLY - 74KW​

FIGURE 4-20. RADIATOR ASSEMBLY - 55KW​

FIGURE 4-21. RADIATOR LINES INSTALLATION​

FIGURE 4-22. RADIATOR LINES INSTALLATION - ARCTIC​

FIGURE 4-23. TRANSMISSION COOLING INSTALLATION​

FIGURE 4-24. THERMAL BYPASS INSTALLATION - ARCTIC​

FIGURE 4-25. HEATER LINES INSTALLATION​

FIGURE 4-26. HEATER BLOCK INSTALLATION - ARCTIC​

FIGURE 4-27. ENGINE COOLANT HOSE INSTALLATION​

FIGURE 4-28. AIR SYSTEM INSTALLATION - 74KW​

FIGURE 4-29. AIR SYSTEM INSTALLATION - 55KW (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-30. AIR SYSTEM INSTALLATION - 55KW (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-31. AIR FILTER ASSEMBLY​

FIGURE 4-32. AIR INTAKE FILTER​

FIGURE 4-33. EXHAUST SYSTEM INSTALLATION (ULS) - 74KW​

FIGURE 4-34. EXHAUST SYSTEM INSTALLATION (ULS) - 55KW (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-35. EXHAUST SYSTEM INSTALLATION (ULS) - 55KW (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 4-36. EXHAUST SYSTEM INSTALLATION (LS)​

FIGURE 4-37. ENGINE OIL DRAIN INSTALLATION​

FIGURE 4-38. ENGINE INSTALLATION (SN 1160008519 through 1160008790)​

FIGURE 4-39. ENGINE, DEUTZ 55 KW​

SECTION 5 - DRIVETRAIN

FIGURE 5-1. AXLE INSTALLATION (74KW) (3614RS)​

FIGURE 5-2. AXLE INSTALLATION, (NO FOAM FILL) (74KW) (4017RS)​

FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) (74KW) (4017RS)​

FIGURE 5-4. AXLE INSTALLATION (55KW) (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-5. AXLE INSTALLATION (55KW) (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-6. DRIVE SHAFT INSTALLATION (3614RS)​

FIGURE 5-7. DRIVE SHAFT INSTALLATION (4017RS)​

FIGURE 5-8. FRONT AXLE (3614RS)​

FIGURE 5-9. FRONT AXLE, CENTRAL HOUSING (3614RS)​

FIGURE 5-10. FRONT AXLE, DIFFERENTIAL (3614RS)​

FIGURE 5-11. FRONT AXLE, HUB REDUCTION (3614RS)​

FIGURE 5-12. FRONT AXLE, BRAKES (3614RS)​

FIGURE 5-13. FRONT AXLE, STEERING (3614RS)​

FIGURE 5-14. FRONT AXLE, TRUNION (3614RS)​

FIGURE 5-15. FRONT AXLE, TRUNION KIT (3614RS)​

FIGURE 5-16. DIFFERENTIAL KIT​

FIGURE 5-17. FRONT AXLE (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-18. FRONT AXLE, CENTRAL HOUSING (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-19. FRONT AXLE, DIFFERENTIAL (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-20. FRONT AXLE, HUB REDUCTION (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-21. FRONT AXLE, BRAKES (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-22. FRONT AXLE, STEERING (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-23. FRONT AXLE, TRUNION (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-24. DIFFERENTIAL KIT (4017RS) (SN 1160007024 through 1160007543, Including , Excluding 1160007516 and 1160007537)​

FIGURE 5-25. FRONT AXLE (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-26. FRONT AXLE, CENTRAL HOUSING (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-27. FRONT AXLE, DIFFERENTIAL (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-28. FRONT AXLE, HUB REDUCTION (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-29. FRONT AXLE, BRAKES (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-30. FRONT AXLE, STEERING (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-31. FRONT AXLE, TRUNION (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-32. DIFFERENTIAL KIT (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-33. REDUCTION BUSHING (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-34. STEERING CASE KIT LH (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-35. STEERING CASE KIT RH (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-36. STEERING ADJUST BOLT KIT (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-37. RING GEAR SUPPORT KIT (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-38. PLANET GEAR CARRIER KIT (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-39. TRUNION KIT (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-40. REAR AXLE (NO FOAM FILL)​

FIGURE 5-41. REAR AXLE, CENTRAL HOUSING (NO FOAM FILL)​

FIGURE 5-42. REAR AXLE, DIFFERENTIAL (NO FOAM FILL)​

FIGURE 5-43. REAR AXLE, HUB REDUCTION (NO FOAM FILL)​

FIGURE 5-44. REAR AXLE, BRAKES (NO FOAM FILL)​

FIGURE 5-45. REAR AXLE, STEERING (NO FOAM FILL)​

FIGURE 5-46. REAR AXLE, TRUNION (NO FOAM FILL) (3614RS)​

FIGURE 5-47. REAR AXLE, TRUNION KIT (NO FOAM FILL)​

FIGURE 5-48. PISTON KIT​

FIGURE 5-49. REAR AXLE (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-50. REAR AXLE, CENTRAL HOUSING (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-51. REAR AXLE, DIFFERENTIAL (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-52. REAR AXLE, HUB REDUCTION (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-53. REAR AXLE, BRAKES (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-54. REAR AXLE, STEERING (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-55. REAR AXLE, TRUNION (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-56. SUPPORT (FOAM FILL) (4017RS) (SN 1160007024 through 1160007543, Excluding 1160007516 and 1160007537)​

FIGURE 5-57. REAR AXLE (FOAM FILL) (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-58. REAR AXLE, CENTRAL HOUSING (FOAM FILL) (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-59. REAR AXLE, DIFFERENTIAL (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-60. REAR AXLE, HUB REDUCTION (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-61. REAR AXLE, BRAKES (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-62. REAR AXLE, STEERING (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-63. REAR AXLE, TRUNION (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-64. DIFFERENTIAL KIT (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-65. REDUCTION BUSHING (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-66. STEERING CASE KIT LH (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-67. STEERING CASE KIT RH (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-68. STEERING ADJUST BOLT KIT (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-69. RING GEAR SUPPORT KIT (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-70. PLANET GEAR CARRIER KIT (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-71. PISTON (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-72. TRUNION KIT (4017RS) (SN 1160007543 through 1160008790, Including 1160007516 and 1160007537)​

FIGURE 5-73. FRONT AXLE (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-74. FRONT AXLE, CENTRAL HOUSING (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-75. FRONT AXLE, DIFFERENTIAL (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-76. FRONT AXLE, HUB REDUCTION (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-77. FRONT AXLE, BRAKES (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-78. FRONT AXLE, STEERING (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-79. FRONT AXLE, TRUNION (3614RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-80. DIFFERENTIAL KIT​

FIGURE 5-81. BRAKES PISTON KIT (LH)​

FIGURE 5-82. BRAKES PISTON KIT (RH)​

FIGURE 5-83. FRONT AXLE (55KW) (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-84. FRONT AXLE, CENTRAL HOUSING (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-85. FRONT AXLE, DIFFERENTIAL (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-86. FRONT AXLE, HUB REDUCTION (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-87. FRONT AXLE, BRAKES (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-88. FRONT AXLE, STEERING (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-89. FRONT AXLE, TRUNION (4017RS) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-90. STEERING CASE KIT (LH)​

FIGURE 5-91. STEERING CASE KIT (RH)​

FIGURE 5-92. PLANET GEAR CARRIER KIT​

FIGURE 5-93. RING GEAR SUPPORT KIT​

FIGURE 5-94. REAR AXLE (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-95. REAR AXLE, CENTRAL HOUSING (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-96. REAR AXLE, DIFFERENTIAL (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-97. REAR AXLE, HUB REDUCTION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-98. REAR AXLE, BRAKES (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-99. REAR AXLE, STEERING (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-100. REAR AXLE, TRUNION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 5-101. STEERING CASE KIT, (LF, RR)​

FIGURE 5-102. STEERING CASE KIT, (RF, LR)​

FIGURE 5-103. PLANET GEAR CARRIER KIT​

FIGURE 5-104. PLANET GEAR KIT​

FIGURE 5-105. RING GEAR SUPPORT KIT​

FIGURE 5-106. STEERING ADJUST BOLT KIT​

FIGURE 5-107. TRUNION KIT​

FIGURE 5-108. POWERSHIFT TRANSMISSION​

FIGURE 5-109. POWERSHIFT TRANSMISSION, CONVERTER HOUSING​

FIGURE 5-110. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE​

FIGURE 5-111. POWERSHIFT TRANSMISSION, TORQUE CONVERTER​

FIGURE 5-112. POWERSHIFT TRANSMISSION, GEAR GROUP​

FIGURE 5-113. POWERSHIFT TRANSMISSION, PUMP DRIVE​

FIGURE 5-114. POWERSHIFT TRANSMISSION, CHARGE PUMP​

FIGURE 5-115. POWERSHIFT TRANSMISSION, REVERSE IDLER​

FIGURE 5-116. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT​

FIGURE 5-117. POWERSHIFT TRANSMISSION, 3RD SHAFT​

FIGURE 5-118. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT​

FIGURE 5-119. POWERSHIFT TRANSMISSION, OUTPUT SHAFT​

FIGURE 5-120. POWERSHIFT TRANSMISSION, DROP BOX​

FIGURE 5-121. POWERSHIFT TRANSMISSION, CONTROL​

FIGURE 5-122. POWERSHIFT TRANSMISSION, MODULATION VALVE​

FIGURE 5-123. POWERSHIFT TRANSMISSION, DRIVE PLATE​

FIGURE 5-124. TIRE WHEEL SET, MITAS 15.5/80-24 (3614RS)​

FIGURE 5-125. RH MITAS WHEEL (3614RS) (SN 1160007024 through 1160008000)​

FIGURE 5-126. RH MITAS WHEEL (3614RS) (SN 1160008000 through 1160008790)​

FIGURE 5-127. LH MITAS WHEEL (3614RS) (SN 1160007024 through 1160008000)​

FIGURE 5-128. LH MITAS WHEEL (3614RS) (SN 1160008000 through 1160008790)​

FIGURE 5-129. TIRE WHEEL SET, MITAS 14.00-24 (4017RS)​

FIGURE 5-130. RH MITAS WHEEL (4017RS)​

FIGURE 5-131. LH MITAS WHEEL (4017RS)​

FIGURE 5-132. TIRE WHEEL SET, GOODYEAR 15.5-25 SGL (3614RS)​

FIGURE 5-133. RH GOODYEAR WHEEL (3614RS)​

FIGURE 5-134. LH GOODYEAR WHEEL (3614RS)​

FIGURE 5-135. TIRE WHEEL SET, GOODYEAR 14.00-24 (4017RS)​

FIGURE 5-136. RH GOODYEAR WHEEL (4017RS)​

FIGURE 5-137. LH GOODYEAR WHEEL (4017RS)​

FIGURE 5-138. TIRE WHEEL SET, MICHELIN 400/80-24 POWER CL (3614RS)​

FIGURE 5-139. RH MICHELIN WHEEL (3614RS)​

FIGURE 5-140. LH MICHELIN WHEEL (3614RS)​

FIGURE 5-141. TIRE WHEEL SET, MICHELIN (4017RS)​

FIGURE 5-142. MICHELIN WHEEL (4017RS)​

FIGURE 5-143. TIRE WHEEL SET, FIRESTONE 370/75-28 (3614RS)​

FIGURE 5-144. FIRESTONE WHEEL (3614RS)​

FIGURE 5-145. TIRE WHEEL SET, FIRESTONE 400/75-28 16 PLY (4017RS)​

FIGURE 5-146. FIRESTONE WHEEL (4017RS)​

FIGURE 5-147. FOAM FILLED WHEEL SET (3614RS)​

FIGURE 5-148. RH FOAM WHEEL (3614RS)​

FIGURE 5-149. LH FOAM WHEEL (3614RS)​

FIGURE 5-150. FOAM FILLED WHEEL SET (4017RS)​

FIGURE 5-151. RH FOAM WHEEL (4017RS)​

FIGURE 5-152. LH FOAM WHEEL (4017RS)​

FIGURE 5-153. FENDER INSTALLATION (3614RS)​

FIGURE 5-154. RH FENDER ASSEMBLY (3614RS)​

FIGURE 5-155. LH FENDER ASSEMBLY (3614RS)​

FIGURE 5-156. FENDER INSTALLATION (4017RS)​

FIGURE 5-157. RH FENDER ASSEMBLY (4017RS)​

FIGURE 5-158. LH FENDER ASSEMBLY (4017RS)​

FIGURE 5-159. POWERSHIFT TRANSMISSION​

FIGURE 5-160. RH MITAS RIM ASSEMBLY (3614RS)​

FIGURE 5-161. LH MITAS RIM ASSEMBLY (3614RS)​

FIGURE 5-162. RH MITAS RIM ASSEMBLY (4017RS)​

FIGURE 5-163. LH MITAS RIM ASSEMBLY (4017RS)​

FIGURE 5-164. RH GOODYEAR RIM ASSEMBLY (3614RS)​

FIGURE 5-165. LH GOODYEAR RIM ASSEMBLY (3614RS)​

FIGURE 5-166. RH GOODYEAR RIM ASSEMBLY (4017RS)​

FIGURE 5-167. LH GOODYEAR RIM ASSEMBLY (4017RS)​

FIGURE 5-168. RH MICHELIN RIM ASSEMBLY (3614RS)​

FIGURE 5-169. LH MICHELIN RIM ASSEMBLY (3614RS)​

FIGURE 5-170. RH/LH MICHELIN RIM ASSEMBLY (4017RS)​

FIGURE 5-171. FIRESTONE RIM ASSEMBLY (3614RS)​

FIGURE 5-172. FIRESTONE RIM ASSEMBLY (4017RS)​

FIGURE 5-173. RH FOAM RIM ASSEMBLY (3614RS)​

FIGURE 5-174. LH FOAM RIM ASSEMBLY (3614RS)​

FIGURE 5-175. RH FOAM RIM ASSEMBLY (4017RS)​

FIGURE 5-176. LH FOAM RIM ASSEMBLY (4017RS)​

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION (FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-2. CAB INSTALLATION (FNR LEVER) (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-3. CAB INSTALLATION (FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-4. CAB INSTALLATION (NO FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-5. CAB INSTALLATION (NO FNR LEVER) (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-6. CAB INSTALLATION (NO FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-7. CAB (FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-8. CAB (FNR LEVER) (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-9. CAB (NO FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-10. CAB (NO FNR LEVER) (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-11. CAB (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-12. CAB ASSEMBLY (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-13. CAB ASSEMBLY (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-14. CAB​

FIGURE 6-15. FUEL DOOR INSTALLATION​

FIGURE 6-16. DOOR STRAP INSTALLATION​

FIGURE 6-17. INTERIOR MIRROR​

FIGURE 6-18. MIRROR INSTALLATION​

FIGURE 6-19. TRIM INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-20. TRIM INSTALLATION (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-21. TRIM INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 6-22. DASH COVER ASSEMBLY​

FIGURE 6-23. REAR PANEL ASSEMBLY​

FIGURE 6-24. COVER PANEL INSTALLATION​

FIGURE 6-25. GASKET INSTALLATION​

FIGURE 6-26. FRONT COVER INSTALLATION​

FIGURE 6-27. FRONT COVER ASSEMBLY​

FIGURE 6-28. HEADLINER INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-29. HEADLINER INSTALLATION (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 6-30. FRONT PANEL INSTALLATION​

FIGURE 6-31. REAR COVER PANEL INSTALLATION​

FIGURE 6-32. REAR WINDOW INSTALLATION​

FIGURE 6-33. REAR WINDOW​

FIGURE 6-34. CAB DOOR INSTALLATION​

FIGURE 6-35. WINDOW INSTALLATION​

FIGURE 6-36. CAB DOOR​

FIGURE 6-37. VINYL SEAT INSTALLATION​

FIGURE 6-38. VINYL SEAT​

FIGURE 6-39. CLOTH SEAT INSTALLATION​

FIGURE 6-40. CLOTH SEAT​

FIGURE 6-41. FRONT WIPER INSTALLATION​

FIGURE 6-42. FRONT WIPER INSTALLATION​

FIGURE 6-43. ROOF WIPER INSTALLATION​

FIGURE 6-44. HEATER INSTALLATION​

FIGURE 6-45. AIR CONDITIONING INSTALLATION​

FIGURE 6-46. HEATER (NO A/C)​

FIGURE 6-47. HEATER (A/C)​

FIGURE 6-48. CAB SCREEN (GP) SUN BLIND​

FIGURE 6-49. STEP INSTALLATION​

FIGURE 6-50. HYDRAULIC COVER INSTALLATION​

FIGURE 6-51. A/C CONDENSER COVER INSTALLATION​

FIGURE 6-52. TOP SCREEN GUARD INSTALLATION​

FIGURE 6-53. FRONT SCREEN GUARD INSTALLATION​

FIGURE 6-54. CLEARSKY INSTALLATION​

FIGURE 6-55. TOOLBOX INSTALLATION​

FIGURE 6-56. FRONT LICENSE PLATE INSTALLATION​

FIGURE 6-57. LEVEL INDICATOR INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE PEDAL INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-2. BRAKE PEDAL INSTALLATION (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-3. BRAKE PEDAL INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-4. BRAKE PEDAL INSTALLATION (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-5. BRAKE PEDAL ASSEMBLY (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-6. BRAKE PEDAL ASSEMBLY (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-7. ACCELERATOR PEDAL INSTALLATION (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-8. ACCELERATOR PEDAL INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-9. ACCELERATOR PEDAL (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-10. ACCELERATOR PEDAL (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-11. STEER COLUMN INSTALLATION (FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-12. STEER COLUMN INSTALLATION (FNR LEVER) (SN E160000141 through E160000341, Except SN E160000328 through E160000332, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000336)​

FIGURE 7-13. STEERING COLUMN (FNR LEVER) (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-14. STEERING COLUMN SWITCH (FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-15. STEERING COLUMN INSTALLATION (NO FNR LEVER) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 7-16. STEERING COLUMN INSTALLATION (NO FNR LEVER) (SN E160000141 through E160000341, Except SN E160000328 through E160000332, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000336)​

FIGURE 7-17. STEERING COLUMN INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-18. STEERING COLUMN (NO FNR LEVER) (SN E160000001 through E160000342, Except SN E160000328 through E160000332, Excluding E160000336)​

FIGURE 7-19. STEERING COLUMN (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-20. STEERING COLUMN SWITCH (NO FNR LEVER)​

FIGURE 7-21. STEERING WHEEL​

FIGURE 7-22. MECHANICAL HANDBRAKE INSTALLATION (3614RS)​

FIGURE 7-23. HYDRAULIC HANDBRAKE INSTALLATION (4017RS)​

FIGURE 7-24. JOYSTICK INSTALLATION (FNR LEVER) (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-25. JOYSTICK INSTALLATION (FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-26. JOYSTICK INSTALLATION (NO FNR LEVER)​

FIGURE 7-27. JOYSTICK INSTALLATION (AUX, FNR LEVER) (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-28. JOYSTICK INSTALLATION (AUX,FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-29. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)​

FIGURE 7-30. JOYSTICK (FNR LEVER)​

FIGURE 7-31. JOYSTICK, (FNR LEVER) (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-32. ELECTRIC JOYSTICK, (FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-33. JOYSTICK (NO FNR LEVER)​

FIGURE 7-34. JOYSTICK, (NO FNR LEVER)​

FIGURE 7-35. JOYSTICK (AUX, FNR LEVER)​

FIGURE 7-36. JOYSTICK, (AUX, FNR LEVER) (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-37. ELECTRIC JOYSTICK, (FNR LEVER) (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 7-38. JOYSTICK (AUX, NO FNR LEVER)​

FIGURE 7-39. JOYSTICK, (AUX, NO FNR LEVER)​

FIGURE 7-40. CLEARSKY TELEMATICS CONTROLLER​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. SUPPLY LINES INSTALLATION (3614RS)​

FIGURE 8-2. SUPPLY LINES INSTALLATION (4017RS)​

FIGURE 8-3. PUMP LINES INSTALLATION (NO AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 8-4. PUMP LINES INSTALLATION (AUXILIARY HYDRAULICS) (3614RS)​

FIGURE 8-5. PUMP LINES INSTALLATION (NO AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 8-6. PUMP LINES INSTALLATION (AUXILIARY HYDRAULICS) (4017RS)​

FIGURE 8-7. STEERING INSTALLATION (3614RS)​

FIGURE 8-8. STEERING INSTALLATION (4017RS)​

FIGURE 8-9. UPPER BRAKE LINES INSTALLATION (3614RS) (SN 1160007024 through 1160008232)​

FIGURE 8-10. UPPER BRAKE LINES INSTALLATION (3614RS) (SN 1160008232 through 1160008790)​

FIGURE 8-11. UPPER BRAKE LINES INSTALLATION (4017RS) (SN 1160007024 through 1160008232)​

FIGURE 8-12. UPPER BRAKE LINES INSTALLATION (4017RS) (SN 1160008232 through 1160008790)​

FIGURE 8-13. LOWER BRAKE LINES INSTALLATION (3614RS)​

FIGURE 8-14. LOWER BRAKE LINES INSTALLATION (4017RS)​

FIGURE 8-15. IMPLEMENT LINES INSTALLATION (NO AUX HYDRAULICS) (3614RS)​

FIGURE 8-16. IMPLEMENT LINES INSTALLATION (AUX HYDRAULICS) (3614RS)​

FIGURE 8-17. IMPLEMENT LINES INSTALLATION (NO AUX HYDRAULICS) (4017RS)​

FIGURE 8-18. IMPLEMENT LINES INSTALLATION (AUX HYDRAULICS) (4017RS)​

FIGURE 8-19. LEVELING AND OUTRIGGERS INSTALLATION (3614RS)​

FIGURE 8-20. LEVELING AND OUTRIGGERS INSTALLATION (4017RS)​

FIGURE 8-21. OUTRIGGER LEG ASSEMBLY​

FIGURE 8-22. BREATHER INSTALLATION​

FIGURE 8-23. REMOTE GREASE SYSTEM INSTALLATION​

FIGURE 8-24. BOOM REMOTE GREASE INSTALLATION (3614RS)​

FIGURE 8-25. BOOM REMOTE GREASE INSTALLATION (4017RS)​

FIGURE 8-26. 17M PUMP LINES AUXILIARY INSTALLATION (HIGH VIS CAB)​

FIGURE 8-27. 17M PUMP LINES NO AUXILIARY INSTALLATION (HIGH VIS CAB)​

FIGURE 8-28. 17M SUCTION LINES INSTALLATION (HIGH VIS CAB)​

FIGURE 8-29. BRAKE DAMPER INSTALLATION (ITALY)​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. LIFT CYLINDER (3614RS) (SN 1160007024 through 1160007517)​

FIGURE 9-2. LIFT CYLINDER (3614RS) (SN 1160007517 through 1160008790)​

FIGURE 9-3. LIFT CYLINDER (4017RS) (SN 1160007024 through 1160007492)​

FIGURE 9-4. LIFT CYLINDER (4017RS) (SN 1160007492 through 1160008790)​

FIGURE 9-5. EXTEND/RETRACT CYLINDER (3614RS)​

FIGURE 9-6. EXTEND/RETRACT CYLINDER (4017RS)​

FIGURE 9-7. TILT CYLINDER (SN 1160007024 through 1160007470)​

FIGURE 9-8. TILT CYLINDER (SN 1160007470 through 1160008790)​

FIGURE 9-9. COMPENSATION CYLINDER​

FIGURE 9-10. FRAME LEVEL CYLINDER (3614RS)​

FIGURE 9-11. FRAME LEVEL CYLINDER (3614RS,4017RS)​

FIGURE 9-12. OUTRIGGER CYLINDER​

FIGURE 9-13. MAIN CONTROL VALVE (NO AUXILIARY HYDRAULICS)​

FIGURE 9-14. MAIN CONTROL VALVE (AUXILIARY HYDRAULICS)​

FIGURE 9-15. STEERING SELECT VALVE​

FIGURE 9-16. OUTRIGGER VALVE​

FIGURE 9-17. GEAR PUMP​

FIGURE 9-18. HYDRAULIC TANK​

FIGURE 9-19. HYDRAULIC PARK BRAKE RELEASE VALVE (4017RS)​

FIGURE 9-20. HYDRAULIC OIL FILTER​

FIGURE 9-21. OUTRIGGER VALVE​

SECTION 10 - ELECTRICAL

FIGURE 10-1. ENGINE ELECTRICAL INSTALLATION - 74 KW (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-2. ENGINE ELECTRICAL INSTALLATION - 74 KW (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-3. ENGINE ELECTRICAL INSTALLATION - 55 KW​

FIGURE 10-4. 200 AMP RELAY​

FIGURE 10-5. BATTERY INSTALLATION (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-6. BATTERY INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-7. BATTERY INSTALLATION - ARCTIC (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-8. BATTERY INSTALLATION - ARCTIC (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-9. CAB ELECTRICAL INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-10. CAB ELECTRICAL INSTALLATION (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-11. CAB ELECTRICAL INSTALLATION (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-12. UGM CONTROL​

FIGURE 10-13. PCB ELECTRICAL ASSEMBLY​

FIGURE 10-14. PC BOARD​

FIGURE 10-15. LSI INSTALLATION​

FIGURE 10-16. RADIO INSTALLATION (SN E160000001 through E160000141, Excluding 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-17. RADIO INSTALLATION (SN E160000141 through E160000496, Including 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-18. CAB EARTH INSTALLATION​

FIGURE 10-19. HORN INSTALLATION​

FIGURE 10-20. BOOM ANGLE SENSOR INSTALLATION (3614RS) (SN 1160007024 through 1160007423, Including 1160007354, 1160007357 and 1160007359)​

FIGURE 10-21. BOOM ANGLE SENSOR INSTALLATION (3614RS) (SN 1160007423 through 1160008790, Excluding 1160007354, 1160007357 and 1160007459)​

FIGURE 10-22. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) (3614RS)​

FIGURE 10-23. BOOM ANGLE SENSOR INSTALLATION (4017RS)​

FIGURE 10-24. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) (4017RS)​

FIGURE 10-25. BOOM RETRACT SENSOR INSTALLATION (3614RS)​

FIGURE 10-26. BOOM RETRACT SENSOR INSTALLATION (4017RS)​

FIGURE 10-27. LSI SENSOR INSTALLATION​

FIGURE 10-28. BACK-UP ALARM INSTALLATION (SN 1160007024 through 01160007442)​

FIGURE 10-29. BACK-UP ALARM INSTALLATION (WHITE NOISE)​

FIGURE 10-30. BACK-UP ALARM INSTALLATION (FOLDING LIGHTS)​

FIGURE 10-31. BACK-UP ALARM INSTALLATION (FOLDING LIGHTS AND WHITE NOISE)​

FIGURE 10-32. CHASSIS HARNESS INSTALLATION (3614RS) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-33. CHASSIS HARNESS INSTALLATION (3614RS) (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-34. CHASSIS HARNESS INSTALLATION (4017RS) (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-35. CHASSIS HARNESS INSTALLATION (4017RS) (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-36. DASH ELECTRICAL INSTALLATION (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-37. DASH ELECTRICAL INSTALLATION (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-38. CAB WORKLIGHTS INSTALLATION (NO HAC)​

FIGURE 10-39. CAB WORKLIGHTS INSTALLATION (HAC)​

FIGURE 10-40. LED CAB WORKLIGHTS INSTALLATION​

FIGURE 10-41. DRIVING LIGHTS INSTALLATION (GERMANY AND CE)​

FIGURE 10-42. DRIVING LIGHTS INSTALLATION (UK/IRELAND)​

FIGURE 10-43. REAR LIGHTS INSTALLATION​

FIGURE 10-44. BEACON INSTALLATION​

FIGURE 10-45. BEACON READY INSTALLATION​

FIGURE 10-46. OUTRIGGERS DEPLOYED INSTALLATION (4017RS)​

FIGURE 10-47. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (CHINA SPECS)​

FIGURE 10-48. ENGINE HARNESS (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-49. ENGINE HARNESS (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-50. ENGINE HARNESS (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-51. CHASSIS HARNESS (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-52. FRONT FRAME HARNESS (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-53. REAR FRAME HARNESS (SN E160000141 through E160000496, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-54. CAB HARNESS (SN 1160007024 through 1160007172, Excluding 1160007172, 1160007176, 1160007198 and 1160007201)​

FIGURE 10-55. CAB HARNESS (SN E160000001 through E160000141, Excluding E160000120, E160000126, 1160008774, 1160008775 and 1160008777)​

FIGURE 10-56. CAB HARNESS (SN E160000141 through E160000341, Including E160000120, E160000126, 1160008774, 1160008775 and 1160008777, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-57. CAB HARNESS (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-58. CAB POWER HARNESS (SN E160000001 through E160000342, Excluding E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-59. CAB POWER HARNESS (SN E160000342 through E160000496, Including E160000328, E160000329, E160000330, E160000331, E160000332 and E160000336)​

FIGURE 10-60. RADIO HARNESS (SN E160000001 through E160000141, Excluding 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-61. RADIO HARNESS (SN E160000141 through E160000496, Including 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-62. WORKLIGHTS HARNESS​

FIGURE 10-63. LIGHT EXTENSION HARNESS​

FIGURE 10-64. BEACON HARNESS​

FIGURE 10-65. OUTRIGGERS DEPLOYED CHASSIS HARNESS (4017RS) (SN 1160007024 through 1160007172)​

FIGURE 10-66. OUTRIGGERS DEPLOYED INSTALLATION (4017RS) (SN 1160007172 through 1160008790)​

FIGURE 10-67. OUTRIGGERS DEPLOYED CAB HARNESS (4017RS)​

FIGURE 10-68. ROOF WIPER HARNESS​

FIGURE 10-69. HAC CAB HARNESS (SN E160000001 through E160000141, Excluding 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-70. HAC CAB HARNESS (SN E160000141 through E160000496, Including 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-71. HAC CHASSIS HARNESS​

FIGURE 10-72. CLEARSKY HARNESS​

FIGURE 10-73. CLEARSKY CANBUS INSTALLATION (CE) (SN E160000001 through E160000141, Excluding 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-74. CLEARSKY CANBUS INSTALLATION (CE) (SN E160000141 through E160000496, Including 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-75. CLEARSKY HARNESS (SN E160000001 through E160000141, Excluding 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-76. CLEARSKY HARNESS (SN E160000141 through E160000496, Including 1160008774, 1160008775, 1160008777, E160000120 and E160000126)​

FIGURE 10-77. UNIVERSAL TELEMATICS INSTALLATION​

FIGURE 10-78. UNIVERSAL TELEMATICS HARNESS​

FIGURE 10-79. REAR FRAME MODULE​

FIGURE 10-80. FRONT FRAME MODULE​

FIGURE 10-81. TELEMATICS HARNESS​

FIGURE 10-82. WORKLIGHTS JUMPER HARNESS​

FIGURE 10-83. JOYSTICK JUMPER HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS) (SN E160000001 through E160000191)​

FIGURE 11-2. DECAL LOCATION INSTALLATION (ULS) (SN E160000191 through E160000496)​

FIGURE 11-3. DECAL LOCATION INSTALLATION (LS) (SN E160000001 through E160000191)​

FIGURE 11-4. DECAL LOCATION INSTALLATION (LS) (SN E160000191 through E160000496)​

FIGURE 11-5. JOYSTICK DECAL INSTALLATION, BUCKET (SN 1160007024 through 1160008269, Excluding 1160008192 and 1160008201)​

FIGURE 11-6. JOYSTICK DECAL INSTALLATION, BUCKET (SN 1160008269 through 1160008790, Including 1160008192 and 1160008201)​

FIGURE 11-7. JOYSTICK DECAL INSTALLATION, FORK (SN 1160007024 through 1160008269, Excluding 1160008192 and 1160008201)​

FIGURE 11-8. JOYSTICK DECAL INSTALLATION, FORK (SN 1160008269 through 1160008790, Including 1160008192 and 1160008201)​

FIGURE 11-9. BOOM DECAL INSTALLATION​

FIGURE 11-10. DECAL INSTALLATION, RUSSIA​

FIGURE 11-11. SOUND PLATE INSTALLATION, 74KW (106DB)​

FIGURE 11-12. SOUND PLATE INSTALLATION, 55KW (104DB)​

FIGURE 11-13. LOAD CHART (3614RS)​

FIGURE 11-14. LOAD CHART (4017RS)​

FIGURE 11-15. REFLECTOR INSTALLATION​

FIGURE 11-16. 25KPH SPEED DECAL INSTALLATION​

FIGURE 11-17. 20KPH SPEED DECAL INSTALLATION (GERMANY) (3614RS)​

FIGURE 11-18. JLG DECAL INSTALLATION (3614RS)​

FIGURE 11-19. JLG DECAL INSTALLATION (4017RS)​

FIGURE 11-20. CONSTRUCTION INSTALLATION (UK/IRELAND)​

FIGURE 11-21. CONSTRUCTION INSTALLATION (CE)​

FIGURE 11-22. CONSTRUCTION INSTALLATION (FRANCE)​

FIGURE 11-23. EAC DECAL INSTALLATION​

FIGURE 11-24. HOMOLOGATION PLATE INSTALLATION (GERMANY) (3614RS)​

FIGURE 11-25. HOMOLOGATION PLATE INSTALLATION (SPAIN)​

FIGURE 11-26. HOMOLOGATION PLATE INSTALLATION (BELGIUM)​

FIGURE 11-27. HOMOLOGATION PLATE INSTALLATION (ITALY)​

FIGURE 11-28. SUNVISOR INSTALLATION (GERMANY) (3614RS)​

FIGURE 11-29. DECAL HOMOLOGATION INSTALLATION (ITALY)​

FIGURE 11-30. DECAL BOOM INSTALLATION​

FIGURE 11-31. DECAL BOOM INSTALLATION WITH CUSTOMER WINDOW​

FIGURE 11-32. CLEARSKY DECAL INSTALLATION​

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS​

PART NUMBER INDEX