JLG Telehandler 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Parts Catalog 3121853

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JLG Telehandler 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Parts Catalog 3121853
Size: 39.97 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 3507, 3508 3509, 3512, 3513, 4007 4008, 4009 4012, 4013 Telehandler
Part Number: 3121853
Publication Date: 2025
Number of Pages: 498 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. BASIC COMPONENTS INSTALLATION​

FIGURE 1-2. ENGINE HOOD INSTALLATION​

FIGURE 1-3. ENGINE COVER INSTALLATION (Prior to SN 1160000358)​

FIGURE 1-4. ENGINE COVER INSTALLATION (SN 1160000358 to Present)​

FIGURE 1-5. TOOLBOX INSTALLATION​

FIGURE 1-6. COUNTERWEIGHT ASSEMBLY​

FIGURE 1-7. HEADLIGHT AND MIRROR BRACKET​

FIGURE 1-8. REAR BOOM COVER INSTALLATION​

FIGURE 1-9. AXLE INSTALLATION FIXED (Prior to SN 1160000798)​

FIGURE 1-10. AXLE INSTALLATION FIXED (SN 1160000798 to Present)​

FIGURE 1-11. AXLE INSTALLATION OSCILLATING (Prior to SN 1160000798)​

FIGURE 1-12. AXLE INSTALLATION (SN 1160000798 to Present)​

FIGURE 1-13. FENDERS INSTALLATION​

FIGURE 1-14. STABILIZER INSTALLATION (3512,3513,4012,4013)​

FIGURE 1-15. STABILIZER INSTALLATION FOR PLATFORM (3513,4013)​

FIGURE 1-16. STABILIZER INSTALLATION EQUIPPED W/LMIS (3513,4013)​

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY (3507,3508,3509,4007,4008,4009)​

FIGURE 2-2. BOOM ASSEMBLY (3512,3513,4012,4013)​

FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY (3507,3508,3509,4007,4008,4009)​

FIGURE 2-4. FIRST BOOM SECTION ASSEMBLY (3512,3513,4012,4013)​

FIGURE 2-5. SECOND BOOM SECTION ASSEMBLY (3507,3508,3509,4007,4008,4009)​

FIGURE 2-6. SECOND BOOM SECTION ASSEMBLY (3512,3513,4012,4013)​

FIGURE 2-7. THIRD BOOM SECTION ASSEMBLY (3512,3513,4012,4013)​

FIGURE 2-8. QUICK SWITCH ASSEMBLY MECHANICAL​

FIGURE 2-9. QUICK SWITCH ASSEMBLY HYDRAULIC​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. MANURE BUCKET (3507,3508,3509,4007,4008,4009)​

FIGURE 3-2. 4 IN 1 BUCKET​

FIGURE 3-3. FORK MOUNTED HOOK​

FIGURE 3-4. BUCKETS​

FIGURE 3-5. CARRIAGE ASSEMBLY W/LOADGUARD​

FIGURE 3-6. SIDE SHIFT CARRIAGE ASSEMBLY​

FIGURE 3-7. FORK POSITIONING CARRIAGE ASSEMBLY​

FIGURE 3-8. FORK TINES​

FIGURE 3-9. FORK TINE EXTENSION​

FIGURE 3-10. TRUSS BOOM​

FIGURE 3-11. PLATFORM ASSEMBLY, ADAPTER AND PEDESTAL (3513,4013)​

FIGURE 3-12. PLATFORM ASSEMBLY, BASE AND RAILINGS (3513,4013)​

FIGURE 3-13. PLATFORM ASSEMBLY, ELECTRICAL (3513,4013)​

FIGURE 3-14. PLATFORM ASSEMBLY, MISCELLANEOUS (3513,4013)​

FIGURE 3-15. CONCRETE LADLE (3509,3513,4009,4013)​

FIGURE 3-16. CRANE HOOK (3509,3513,4009,4013)​

FIGURE 3-17. EXTENDING JIB (AUSTRALIA) (3509,3513,4009,4013)​

FIGURE 3-18. ADJUSTABLE BOOM TRUSS (AUSTRALIA) (3509,3513,4009,4013)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (Prior to SN 1160000358)​

FIGURE 4-2. ENGINE INSTALLATION (SN 1160000358 to Present)​

FIGURE 4-3. ENGINE ASSEMBLY (Prior to SN 1160000358)​

FIGURE 4-4. ENGINE ASSEMBLY (SN 1160000358 to Present)​

FIGURE 4-5. TANK AND FUEL SUPPLY INSTALLATION (Prior to SN 1160000358)​

FIGURE 4-6. TANK AND FUEL SUPPLY INSTALLATION (SN 1160000358 to Present)​

FIGURE 4-7. COOLING SYSTEM INSTALLATION​

FIGURE 4-8. AIR CLEANER INSTALLATION (Prior to SN 1160000358)​

FIGURE 4-9. AIR CLEANER INSTALLATION (SN 1160000358 to Present)​

FIGURE 4-10. AIR CLEANER INSTALLATION (SN 1160000358 to Present)​

FIGURE 4-11. MUFFLER INSTALLATION (Prior to SN 1160000358)​

FIGURE 4-12. MUFFLER INSTALLATION (SN 1160000358 to Present)​

FIGURE 4-13. AIR COLLECTOR, CONDENSER AND RADIATOR (Prior to SN 1160000358)​

FIGURE 4-14. AIR COLLECTOR, CONDENSER AND RADIATOR (SN 1160000358 to Present)​

FIGURE 4-15. TRANSMISSION ASSEMBLY​

FIGURE 4-16. TRANSMISSION ASSEMBLY - CONVERTER HOUSING​

FIGURE 4-17. TRANSMISSION ASSEMBLY - CASE AND PLATE​

FIGURE 4-18. TRANSMISSION ASSEMBLY - TORQUE CONVERTER​

FIGURE 4-19. TRANSMISSION ASSEMBLY - GEAR GROUP​

FIGURE 4-20. TRANSMISSION ASSEMBLY - GEAR GROUP​

FIGURE 4-21. TRANSMISSION ASSEMBLY - PUMP DRIVE GROUP​

FIGURE 4-22. TRANSMISSION ASSEMBLY - CHARGE PUMP​

FIGURE 4-23. TRANSMISSION ASSEMBLY - REVERSE IDLER​

FIGURE 4-24. TRANSMISSION ASSEMBLY - FORWARD AND REVERSE SHAFT​

FIGURE 4-25. TRANSMISSION ASSEMBLY - HIGH 4TH AND 3RD SHAFT​

FIGURE 4-26. TRANSMISSION ASSEMBLY - HIGH 4TH AND 3RD SHAFT​

FIGURE 4-27. TRANSMISSION ASSEMBLY - 1ST AND 2ND SHAFT​

FIGURE 4-28. TRANSMISSION ASSEMBLY - OUTPUT SHAFT​

FIGURE 4-29. TRANSMISSION ASSEMBLY - CONTROL AND MODULATION VALVE ASSEMBLY (Prior to SN 1160000533, Except SN 1160000223 through 1160000531, Excluding 1160000516, 1160000517 and 1160000520)​

FIGURE 4-30. TRANSMISSION ASSEMBLY - CONTROL AND MODULATION VALVE ASSEMBLY (SN 1160000533 to Present, SN 1160000223 through 1160000531, Including 1160000516, 1160000517 and 1160000520)​

FIGURE 4-31. TRANSMISSION ASSEMBLY - CONTROL AND MODULATION VALVE ASSEMBLY (Prior to SN 1160000533, Except SN 1160000223 through 1160000531, Excluding 1160000516, 1160000517 and 1160000520)​

FIGURE 4-32. TRANSMISSION ASSEMBLY - CONTROL AND MODULATION VALVE ASSEMBLY (SN 1160000533 to Present, SN 1160000223 through 1160000531, Including 1160000516, 1160000517 and 1160000520)​

FIGURE 4-33. TRANSMISSION ASSEMBLY - DRIVE PLATE​

FIGURE 4-34. TRANSMISSION ASSEMBLY - DROP BOX​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. FRONT AXLE ASSEMBLY​

FIGURE 5-2. FRONT AXLE ASSEMBLY - DIFFERENTIAL HOUSING COMPONENTS​

FIGURE 5-3. FRONT AXLE ASSEMBLY - INTERNAL DIFFERENTIAL HOUSING COMPONENTS​

FIGURE 5-4. FRONT AXLE ASSEMBLY - EXTERNAL AXLE COMPONENTS​

FIGURE 5-5. FRONT AXLE ASSEMBLY - BRAKE COMPONENTS​

FIGURE 5-6. FRONT AXLE ASSEMBLY - STEERING COMPONENTS​

FIGURE 5-7. FRONT AXLE ASSEMBLY - OSCILLATION SUPPORT COMPONENTS​

FIGURE 5-8. REAR AXLE ASSEMBLY​

FIGURE 5-9. REAR AXLE ASSEMBLY - DIFFERENTIAL HOUSING COMPONENTS​

FIGURE 5-10. REAR AXLE ASSEMBLY - INTERNAL DIFFERENTIAL COMPONENTS​

FIGURE 5-11. REAR AXLE ASSEMBLY - EXTERNAL AXLE COMPONENTS​

FIGURE 5-12. REAR AXLE ASSEMBLY - BRAKE COMPONENTS​

FIGURE 5-13. REAR AXLE ASSEMBLY - STEERING COMPONENTS​

FIGURE 5-14. REAR AXLE ASSEMBLY - OSCILLATION SUPPORT COMPONENTS​

FIGURE 5-15. TIRE AND WHEEL ASSEMBLY​

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION​

FIGURE 6-2. INTERIOR INSTALLATION​

FIGURE 6-3. CAB DOOR INSTALLATION​

FIGURE 6-4. CAB WINDOWS INSTALLATION​

FIGURE 6-5. WIPER SYSTEM INSTALLATION​

FIGURE 6-6. DRIVER SEAT ASSEMBLY (Prior to SN 1160000514)​

FIGURE 6-7. MECHANICAL SEAT INSTALLATION (SN 1160000514 to Present)​

FIGURE 6-8. MECHANICAL SUSPENSION SEAT ASSEMBLY​

FIGURE 6-9. AIR DUCT INSTALLATION​

FIGURE 6-10. AIR CIRCULATION INSTALLATION​

FIGURE 6-11. AIR CONDITIONING UNIT INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. STEERING COLUMN ASSEMBLY AND ATTACHING PARTS​

FIGURE 7-2. CONSOLE BOX ASSEMBLY​

FIGURE 7-3. ACCELERATOR PEDAL ASSEMBLY​

FIGURE 7-4. PARKING BRAKE INSTALLATION​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. FRAME AND CAB​

FIGURE 8-2. DRIVE PUMP TO MAIN VALVE​

FIGURE 8-3. LIFTING HYDRAULICS​

FIGURE 8-4. WORKING HYDRAULICS (3507,3508,3509,4007,4008,4009)​

FIGURE 8-5. WORKING HYDRAULICS (3512,3513,4012,4013)​

FIGURE 8-6. HYDRAULIC SYSTEM W/AUXILIARY (3507,3508,3509,4007,4008,4009)​

FIGURE 8-7. HYDRAULIC SYSTEM W/AUXILIARY (3512,3513,4012,4013)​

FIGURE 8-8. LEVELING HYDRAULICS​

FIGURE 8-9. STABILIZING HYDRAULICS​

FIGURE 8-10. LIFT SYSTEM EQUIPPED FOR PLATFORM​

FIGURE 8-11. DRIVE PUMP TO MAIN VALVE EQUIPPED FOR PLATFORM​

FIGURE 8-12. DRIVE PUMP TO MAIN VALVE EQUIPPED FOR PLATFORM (AUSTRALIA)​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. LIFT CYLINDER ASSEMBLY (3507,4007) (Prior to SN 1160000863)​

FIGURE 9-2. LIFT CYLINDER ASSEMBLY (3507,4007) (SN 1160000863 to Present)​

FIGURE 9-3. LIFT CYLINDER ASSEMBLY (3508,4008) (Prior to SN 1160000863)​

FIGURE 9-4. LIFT CYLINDER ASSEMBLY (3508,4008) (SN 1160000863 to Present)​

FIGURE 9-5. LIFT CYLINDER ASSEMBLY (3512,4012) (Prior to SN 1160000863)​

FIGURE 9-6. LIFT CYLINDER ASSEMBLY (3512,4012) (SN 1160000863 to Present)​

FIGURE 9-7. LIFT CYLINDER ASSEMBLY (3509,3513,4009,4013) (Prior to SN 1160000863)​

FIGURE 9-8. LIFT CYLINDER ASSEMBLY (3509,3513,4009,4013) (SN 1160000863 to Present)​

FIGURE 9-9. EXTEND/RETRACT CYLINDER ASSEMBLY (3507,3508,4007,4008) (Prior to SN 1160000863)​

FIGURE 9-10. EXTEND/RETRACT CYLINDER ASSEMBLY (3507,3508,4007,4008) (SN 1160000863 to Present)​

FIGURE 9-11. EXTEND/RETRACT CYLINDER ASSEMBLY (3509,4009) (Prior to SN 1160000863)​

FIGURE 9-12. EXTEND/RETRACT CYLINDER ASSEMBLY (3509,4009) (SN 1160000358 to Present)​

FIGURE 9-13. EXTEND/RETRACT CYLINDER ASSEMBLY (3512,4012) (Prior to SN 1160000863)​

FIGURE 9-14. EXTEND/RETRACT CYLINDER ASSEMBLY (3512,4012) (SN 1160000863 to Present)​

FIGURE 9-15. EXTEND/RETRACT CYLINDER ASSEMBLY (3513,4013) (Prior to SN 1160000863)​

FIGURE 9-16. EXTEND/RETRACT CYLINDER ASSEMBLY (3513,4013) (SN 1160000863 to Present)​

FIGURE 9-17. TILT CYLINDER ASSEMBLY (Prior to SN 1160000863)​

FIGURE 9-18. TILT CYLINDER ASSEMBLY (SN 1160000863 to Present)​

FIGURE 9-19. COMPENSATION CYLINDER ASSEMBLY (Prior to SN 1160000863)​

FIGURE 9-20. COMPENSATION CYLINDER ASSEMBLY (SN 1160000863 to Present)​

FIGURE 9-21. COMPENSATION CYLINDER ASSEMBLY (SN 1160000863 to Present)​

FIGURE 9-22. SWAY CYLINDER ASSEMBLY (Prior to SN 1160000335)​

FIGURE 9-23. SWAY CYLINDER ASSEMBLY (SN 1160000335 to Present)​

FIGURE 9-24. SWAY CYLINDER ASSEMBLY (SN 1160000335 to Present)​

FIGURE 9-25. STABILIZER CYLINDER ASSEMBLY (Prior to SN 1160000863)​

FIGURE 9-26. STABILIZER CYLINDER ASSEMBLY (SN 1160000863 to Present)​

FIGURE 9-27. STABILIZER CYLINDER ASSEMBLY (SN 1160000863 to Present)​

FIGURE 9-28. ATTACHMENT LOCK CYLINDER ASSEMBLY (Prior to SN 1160003272)​

FIGURE 9-29. ATTACHMENT LOCK CYLINDER ASSEMBLY (SN 1160003272 to Present)​

FIGURE 9-30. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 9-31. ENGINE DRIVE PUMP ASSEMBLY (SN 1160000477 to Present, Prior to SN 1160000384)​

FIGURE 9-32. ENGINE DRIVE PUMP ASSEMBLY (SN 1160000384 through 1160000476)​

FIGURE 9-33. HYDRAULIC TANK ASSEMBLY​

FIGURE 9-34. RETURN FILTER ASSEMBLY​

FIGURE 9-35. ERS CONTROL VALVE ASSEMBLY​

FIGURE 9-36. AUXILIARY POWER PUMP​

SECTION 10 - ELECTRICAL

FIGURE 10-1. INSTRUMENT PANEL ASSEMBLY​

FIGURE 10-2. ACCESSORIES PANEL ASSEMBLY​

FIGURE 10-3. GEAR AND VALVE​

FIGURE 10-4. REAR OF MACHINE​

FIGURE 10-5. ENGINE (Prior to SN 1160000358)​

FIGURE 10-6. ENGINE (SN 1160000358 to Present)​

FIGURE 10-7. DISPLAY PANEL​

FIGURE 10-8. TAIL LIGHT AND BRACKET INSTALLATION​

FIGURE 10-9. TAIL LIGHT AND BRACKET INSTALLATION​

FIGURE 10-10. SENSOR ASSEMBLY (3507,3508,3512,4007,4008,4012) (Prior to SN 1160000138)​

FIGURE 10-11. SENSOR ASSEMBLY (3509,3513,4009,4013) (Prior to SN 1160000138)​

FIGURE 10-12. SENSOR ASSEMBLY (SN 1160000138 to Present)​

FIGURE 10-13. TIER II FUEL SOLENOID WIRE (SN 1160000358 to Present)​

FIGURE 10-14. TIER II ENGINE HARNESS WIRE (SN 1160000358 to Present)​

FIGURE 10-15. CAB ELECTRICAL INSTALLATION WITH PLATFORM​

FIGURE 10-16. ELECTRICAL INSTALLATION ON BOOM WITH PLATFORM​

FIGURE 10-17. ERS SYSTEM INSTALLATION​

FIGURE 10-18. REAR HARNESS​

FIGURE 10-19. SENSOR ASSEMBLY WITH PLATFORM​

FIGURE 10-20. LMIS INSTALLATION​

FIGURE 10-21. LMIS AUDIBLE TOWER/BEACON INSTALLATION​

FIGURE 10-22. LMIS HARNESS​

FIGURE 10-23. STABILIZER HARNESS EQUIPPED W/LMIS​

SECTION 11 - DECALS

FIGURE 11-1. DECALS - MAIN​

FIGURE 11-2. DECALS - CAB​

SECTION 12 - OPTIONS

FIGURE 12-1. HYDRAULIC HITCH KIT​

FIGURE 12-2. FIELD HITCH ASSEMBLY​

FIGURE 12-3. TRAILER COUPLING ASSEMBLY​

FIGURE 12-4. FRONT CAB GLASS SHIELD​

FIGURE 12-5. AIR SUSPENSION SEAT INSTALLATION​

FIGURE 12-6. AIR SUSPENSION SEAT​

FIGURE 12-7. DRAW BAR COUPLING​

FIGURE 12-8. LICENSE PLATE LIGHT AND TOWING PLATE INSTALLATION (3507,3508,4007,4008) (Prior to SN 1160003018)​

FIGURE 12-9. REAR ACCESS DOOR KIT​

FIGURE 12-10. KNURL FUNCTION KIT​

FIGURE 12-11. AGRICULTURAL KIT​

FIGURE 12-12. HYDRAULIC AGRICULTURAL KIT​

FIGURE 12-13. BATTERY SWITCH​

FIGURE 12-14. BOOM STOP INSTALLATION​

FIGURE 12-15. GROUND WIRE INSTALLATION​

FIGURE 12-16. 7-PIN TRAILER SOCKET INSTALLATION (3507,3508,4007,4008) (SN 1160003018 to Present)​

FIGURE 12-17. TWINLINE HOSE ASSEMBLY RETROFIT KIT​

SECTION 13 - RECOMMENDED SPARE PARTS

FIGURE 13-1. RECOMMENDED SPARE PARTS​

PART NUMBER INDEX