JLG Telehandler 1644 7013 Parts Catalog 31221597

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JLG Telehandler 1644 7013 Parts Catalog 31221597
Size: 72.89 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 1644 7013 Telehandler
Part Number: 31221597
Publication Date: 2025
Number of Pages: 1078 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. GROMMETS INSTALLATION​

FIGURE 1-2. TANKS INSTALLATION​

FIGURE 1-3. HYDRAULIC TANK INSTALLATION​

FIGURE 1-4. HYDRAULIC TANK ASSEMBLY​

FIGURE 1-5. FUEL TANK INSTALLATION​

FIGURE 1-6. FUEL TANK ASSEMBLY​

FIGURE 1-7. TANK SUPPORT INSTALLATION​

FIGURE 1-8. LOCKING FUEL CAP​

FIGURE 1-9. PAD LOCK​

FIGURE 1-10. ENGINE ENCLOSURE & HOOD INSTALLATION (1644)​

FIGURE 1-11. ENGINE ENCLOSURE & HOOD INSTALLATION (7013)​

FIGURE 1-12. ENGINE HOOD ASSEMBLY (1644)​

FIGURE 1-13. ENGINE HOOD ASSEMBLY (7013)​

FIGURE 1-14. ENGINE HOOD INSULATION INSTALLATION​

FIGURE 1-15. ENGINE ENCLOSURE ASSEMBLY​

FIGURE 1-16. COVER INSTALLATION (ULS)​

FIGURE 1-17. COVER INSTALLATION (LS)​

FIGURE 1-18. FRAME COVER INSTALLATION​

FIGURE 1-19. FRONT LOWER COVER INSTALLATION​

FIGURE 1-20. MIRRORS INSTALLATION (1644)​

FIGURE 1-21. MIRRORS INSTALLATION (7013)​

FIGURE 1-22. REFLECTORS INSTALLATION​

FIGURE 1-23. WHEEL CHOCKS INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION​

FIGURE 2-2. BOOM ASSEMBLY​

FIGURE 2-3. FIRST BOOM SECTION ASSEMBLY​

FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-5. THIRD BOOM SECTION ASSEMBLY​

FIGURE 2-6. COUPLER INSTALLATION (MANUAL)​

FIGURE 2-7. COUPLER INSTALLATION (HYDRAULIC)​

FIGURE 2-8. COUPLING LOCKING VALVE & CYLINDER ASSEMBLY​

FIGURE 2-9. MANUAL COUPLER PIN HOLDER INSTALLATION​

FIGURE 2-10. BOOM PROP INSTALLATION​

FIGURE 2-11. BOOM PROP BRACKET ASSEMBLY​

FIGURE 2-12. BOOM BRUSHES INSTALLATION​

FIGURE 2-13. BOOM ANGLE INDICATOR INSTALLATION​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. ATTACHMENT RECOGNITION INSTALLATION - COMPLETE​

FIGURE 3-2. ATTACHMENT RECOGNITION INSTALLATION​

FIGURE 3-3. ATTACHMENT RECOGNITION RECEIVER (FCC)​

FIGURE 3-4. ATTACHMENT RECOGNITION RECEIVER (EU)​

FIGURE 3-5. ATTACHMENT RECOGNITION ANTENNA (FCC)​

FIGURE 3-6. ATTACHMENT RECOGNITION ANTENNA (EU)​

FIGURE 3-7. BALE HANDLER (ROUND BALES)​

FIGURE 3-8. BALE HANDLER (SQUARE BALES)​

FIGURE 3-9. BASKET, PERSONNEL (1.2MX2.4M) (DOMESTIC)​

FIGURE 3-10. BASKET, PERSONNEL (1.2MX2.4M) (FRENCH LANGUAGE)​

FIGURE 3-11. BASKET, PERSONNEL (1.2MX2.4M) (ISO)​

FIGURE 3-12. BASKET ASSEMBLY - FORK MOUNTED​

FIGURE 3-13. BASKET DOCKING STATION​

FIGURE 3-14. BOOM - TRUSS (3.6TON FORK MOUNTED)​

FIGURE 3-15. BOOM - TRUSS (7.6 TON)​

FIGURE 3-16. BUCKET (2.6 YD³/2.0M³)​

FIGURE 3-17. BUCKET (5.23 YD³)​

FIGURE 3-18. BUCKET - 4 IN 1 (1.3 YD³/1.0M³)​

FIGURE 3-19. BUCKET - GRAPPLE (1.7 YD³/1.3M³)​

FIGURE 3-20. BUCKET - FORK MOUNTED (1.0M³)​

FIGURE 3-21. CARRIAGE ASSEMBLY (60IN/1524MM)​

FIGURE 3-22. CARRIAGE ASSEMBLY (72IN/1829MM)​

FIGURE 3-23. CARRIAGE ASSEMBLY (87IN/2290MM)​

FIGURE 3-24. CARRIAGE ASSEMBLY - DUAL FORK POSITIONING CARRIAGE (72IN/1829MM)​

FIGURE 3-25. CARRIAGE ASSEMBLY - DUAL FORK POSITIONING SIDE SHIFT CARRIAGE (75IN/1899MM)​

FIGURE 3-26. CARRIAGE ASSEMBLY - LOG HANDLER CARRIAGE​

FIGURE 3-27. CARRIAGE ASSEMBLY - PIPE HANDLER CARRIAGE​

FIGURE 3-28. CARRIAGE ASSEMBLY - STEEL COIL HANDLER CARRIAGE​

FIGURE 3-29. FORK - PALLET (2.25X6X48)​

FIGURE 3-30. FORK - PALLET (2.25X6X60)​

FIGURE 3-31. FORK - PALLET (2.25X6X72)​

FIGURE 3-32. FORK - PALLET (2.25X6X96)​

FIGURE 3-33. FORK RETENTION INSTALLATION​

FIGURE 3-34. HOOK - CRANK (7.6 TON)​

FIGURE 3-35. HOOK - FORK MOUNTED​

FIGURE 3-36. HOPPER - TRASH​

FIGURE 3-37. WINCH - COUPLER MOUNTED​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE POD COMPONENT INSTALLATION (ULS)​

FIGURE 4-2. ENGINE POD COMPONENT INSTALLATION (LS)​

FIGURE 4-3. ENGINE POD COMPONENT INSTALLATION (LS HIGH AMBIENT)​

FIGURE 4-4. ENGINE POD COMPONENT INSTALLATION (MINING) (ULS)​

FIGURE 4-5. ENGINE POD COMPONENT INSTALLATION (MINING) (LS)​

FIGURE 4-6. ENGINE POD COMPONENT INSTALLATION (MINING) (LS HIGH AMBIENT)​

FIGURE 4-7. ENGINE INSTALLATION (ULS)​

FIGURE 4-8. ENGINE ASSEMBLY (ULS)​

FIGURE 4-9. ENGINE ASSEMBLY (LS)​

FIGURE 4-10. ENGINE MOUNT INSTALLATION​

FIGURE 4-11. AIR INTAKE INSTALLATION (ULS)​

FIGURE 4-12. AIR INTAKE INSTALLATION (LS)​

FIGURE 4-13. AIR CLEANER INSTALLATION​

FIGURE 4-14. AIR CLEANER ASSEMBLY​

FIGURE 4-15. AIR INTAKE DUCT INSTALLATION​

FIGURE 4-16. PRIMARY FUEL FILTER INSTALLATION (ULS)​

FIGURE 4-17. PRIMARY FUEL FILTER INSTALLATION (LS)​

FIGURE 4-18. REMOTE FUEL PUMP INSTALLATION​

FIGURE 4-19. FUEL LINES INSTALLATION (ULS)​

FIGURE 4-20. FUEL LINES INSTALLATION (LS)​

FIGURE 4-21. FUEL LINES INSTALLATION (LS HIGH AMBIENT)​

FIGURE 4-22. HYDROSTATIC ADAPTOR INSTALLATION​

FIGURE 4-23. DUAL DRIVE SUPPORT ASSEMBLY​

FIGURE 4-24. HYDROSTATIC DRIVE PUMP INSTALLATION​

FIGURE 4-25. HYDROSTATIC DRIVE PUMP ASSEMBLY​

FIGURE 4-26. IMPLEMENT PUMP INSTALLATION​

FIGURE 4-27. IMPLEMENT PUMP ASSEMBLY​

FIGURE 4-28. DEF COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-29. COOLING PACKAGE INSTALLATION (NO HIGH AMBIENT)​

FIGURE 4-30. COOLING PACKAGE INSTALLATION (HIGH AMBIENT)​

FIGURE 4-31. COOLING PACKAGE INSTALLATION (ASOV)​

FIGURE 4-32. RADIATOR - COOLING PACKAGE​

FIGURE 4-33. RADIATOR LINES INSTALLATION (ALL EXCEPT ASOV)​

FIGURE 4-34. RADIATOR LINES INSTALLATION (ASOV)​

FIGURE 4-35. COOLANT LINES INSTALLATION​

FIGURE 4-36. SURGE TANK INSTALLATION​

FIGURE 4-37. TRANSMISION OIL COOLER LINES INSTALLATION​

FIGURE 4-38. FAN GUARD INSTALLATION​

FIGURE 4-39. FAN GUARD (REVERSING) INSTALLATION​

FIGURE 4-40. COOLING FAN INSTALLATION​

FIGURE 4-41. COOLING FAN INSTALLATION (HIGH AMBIENT)​

FIGURE 4-42. COOLING FAN (REVERSING) INSTALLATION​

FIGURE 4-43. COOLING FAN COVER (REVERSING) INSTALLATION​

FIGURE 4-44. EXHAUST INSTALLATION (LS)​

FIGURE 4-45. MUFFLER INSTALLATION (LS)​

FIGURE 4-46. EXHAUST INSTALLATION (ULS)​

FIGURE 4-47. DEF TANK INSTALLATION​

FIGURE 4-48. DEF TANK ASSEMBLY​

FIGURE 4-49. DEF LINES INSTALLATION​

FIGURE 4-50. DEF CONTROL MODULE INSTALLATION​

FIGURE 4-51. HEATER LINES INSTALLATION (ULS)​

FIGURE 4-52. HEATER LINES INSTALLATION (LS)​

FIGURE 4-53. A/C PUMP INSTALLATION​

FIGURE 4-54. A/C LINES INSTALLATION​

FIGURE 4-55. BLOCK HEATER INSTALLATION (115V) (ULS)​

FIGURE 4-56. BLOCK HEATER INSTALLATION (115V) (LS)​

FIGURE 4-57. BLOCK HEATER INSTALLATION (240V) (LS)​

FIGURE 4-58. HEATED BREATHER TUBE INSTALLATION​

FIGURE 4-59. QUICK DRAIN OIL VALVE INSTALLATION​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. DRIVETRAIN INSTALLATION​

FIGURE 5-2. HYDROSTATIC MOTOR INSTALLATION​

FIGURE 5-3. HYDROSTATIC MOTOR ASSEMBLY​

FIGURE 5-4. GEARBOX INSTALLATION​

FIGURE 5-5. GEAR BOX​

FIGURE 5-6. DRIVE SHAFT INSTALLATION​

FIGURE 5-7. FRONT AXLE INSTALLATION​

FIGURE 5-8. FRONT AXLE MOUNTING INSTALLATION​

FIGURE 5-9. FRONT AXLE​

FIGURE 5-10. FRONT AXLE, CENTRAL HOUSING​

FIGURE 5-11. FRONT AXLE, DIFFERENTIAL​

FIGURE 5-12. DIFFERENTIAL KIT​

FIGURE 5-13. FRONT AXLE, HUB REDUCTION​

FIGURE 5-14. FRONT AXLE, BRAKES​

FIGURE 5-15. FRONT AXLE, STEERING​

FIGURE 5-16. FRONT AXLE, TRUNION​

FIGURE 5-17. FRONT AXLE LINES INSTALLATION​

FIGURE 5-18. REAR AXLE INSTALLATION​

FIGURE 5-19. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-20. REAR AXLE, BRAKES​

FIGURE 5-21. REAR AXLE, STEERING​

FIGURE 5-22. REAR AXLE​

FIGURE 5-23. REAR AXLE, CENTRAL HOUSING​

FIGURE 5-24. REAR AXLE, DIFFERENTIAL​

FIGURE 5-25. DIFFERENTIAL KIT​

FIGURE 5-26. REAR AXLE, HUB REDUCTION​

FIGURE 5-27. STEERING CASE ASSEMBLY (LH STEER LINK)​

FIGURE 5-28. STEERING CASE ASSEMBLY (RH STEER LINK)​

FIGURE 5-29. REAR AXLE, TRUNION​

FIGURE 5-30. TRUNION KIT​

FIGURE 5-31. RING GEAR SUPPORT KIT​

FIGURE 5-32. REDUCTION BUSHING KIT​

FIGURE 5-33. PLANET GEAR CARRIER KIT​

FIGURE 5-34. REAR AXLE LINES INSTALLATION​

FIGURE 5-35. TIRE/WHEEL SET (AIR 17.5-25 - 20 PLY)​

FIGURE 5-36. TIRE/WHEEL SET (FOAM 17.5-25 - 20 PLY)​

FIGURE 5-37. TIRE/WHEEL SET (AIR 17.5-25 - 22 PLY)​

FIGURE 5-38. TIRE/WHEEL SET (AIR 17.5 R25 - RADIAL)​

FIGURE 5-39. FENDER INSTALLATION​

FIGURE 5-40. RH FENDER ASSEMBLY​

FIGURE 5-41. LH FENDER ASSEMBLY​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING INSTALLATION​

FIGURE 6-2. FRONT CAB MOUNT BRACKET INSTALLATION​

FIGURE 6-3. CAB MOUNTS INSTALLATION​

FIGURE 6-4. CAB COMPONENTS INSTALLATION​

FIGURE 6-5. CAB INSTALLATION​

FIGURE 6-6. CAB ASSEMBLY​

FIGURE 6-7. DOOR INSTALLATION​

FIGURE 6-8. DOOR ASSEMBLY​

FIGURE 6-9. CAB DOOR​

FIGURE 6-10. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-11. CAB LATCH ASSEMBLY​

FIGURE 6-12. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-13. DOOR STRAP INSTALLATION​

FIGURE 6-14. CAB PLUG GROUP​

FIGURE 6-15. REAR WINDOW INSTALLATION​

FIGURE 6-16. REAR WINDOW GROUP​

FIGURE 6-17. BASIC MIRROR INSTALLATION​

FIGURE 6-18. FRONT COVER INSTALLATION​

FIGURE 6-19. FRONT DUCT COVER​

FIGURE 6-20. FILTER TRAY PANEL​

FIGURE 6-21. FRONT WIPER INSTALLATION​

FIGURE 6-22. LEVEL INDICATOR INSTALLATION​

FIGURE 6-23. REAR WINDOW EXIT DECAL INSTALLATION - ENCLOSED CAB​

FIGURE 6-24. REAR WIPER INSTALLATION​

FIGURE 6-25. WASHER TANK INSTALLATION​

FIGURE 6-26. WASHER BOTTLE​

FIGURE 6-27. A/C RECEIVER DRIER​

FIGURE 6-28. CONDENSER​

FIGURE 6-29. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-30. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-31. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-32. CAB TRIM INSTALLATION​

FIGURE 6-33. ADJUSTABLE ARMREST INSTALLTION​

FIGURE 6-34. ARMREST​

FIGURE 6-35. FIXED ARMREST BRACKET​

FIGURE 6-36. MOVING ARMREST BRACKET​

FIGURE 6-37. DASH COVER ASSEMBLY​

FIGURE 6-38. REAR PANEL COVER ASSEMBLY​

FIGURE 6-39. ENCLOSED CAB FRONT COVER INSTALLATION​

FIGURE 6-40. FLOOR MAT INSTALLATION​

FIGURE 6-41. HEADLINER INSTALLATION​

FIGURE 6-42. HEADLINER/RADIO READY PACKAGE INSTALLATION​

FIGURE 6-43. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-44. CAB CONDENSER ASSEMBLY​

FIGURE 6-45. HEATER AND A/C ASSEMBLY​

FIGURE 6-46. HEATER AND A/C ASSEMBLY​

FIGURE 6-47. HEATER INSTALLATION​

FIGURE 6-48. HEATER ASSEMBLY​

FIGURE 6-49. CAB HEATER ASSEMBLY​

FIGURE 6-50. INTERNAL MIRROR INSTALLATION​

FIGURE 6-51. MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 6-52. REAR WINDOW RELEASE INSTALLATION (ANSI - ENGLISH)​

FIGURE 6-53. REAR WINDOW RELEASE INSTALLATION (ENGLISH/FREMCH)​

FIGURE 6-54. REAR WINDOW RELEASE INSTALLATION (ISO)​

FIGURE 6-55. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-56. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-57. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-58. ROOF WIPER INSTALLATION​

FIGURE 6-59. SEAT INSTALLATION (CLOTH)​

FIGURE 6-60. SEAT ASSEMBLY​

FIGURE 6-61. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)​

FIGURE 6-62. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)​

FIGURE 6-63. UPPER SEAT ASSEMBLY​

FIGURE 6-64. SUSPENSION KIT​

FIGURE 6-65. SEAT INSTALLATION (AIR SUSPENSION - PREMIUM)​

FIGURE 6-66. SEAT INSTALLATION (CLOTH) (SEAOP)​

FIGURE 6-67. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)​

FIGURE 6-68. SEAT BELT INSTALLATION (2IN)​

FIGURE 6-69. SEAT BELT INSTALLATION (3IN)​

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-2. ACCELERATOR PEDAL​

FIGURE 7-3. BRAKE PEDAL INSTALLATION​

FIGURE 7-4. BRAKE PEDAL ASSEMBLY​

FIGURE 7-5. BRAKE SENSOR INSTALLATION​

FIGURE 7-6. SWITCH PLATE ASSEMBLY​

FIGURE 7-7. PARK BRAKE INSTALLATION​

FIGURE 7-8. TILT STEERING COLUMN INSTALLATION​

FIGURE 7-9. TILT STEERING COLUMN​

FIGURE 7-10. COLUMN SHIFT INSTALLATION (2 SPEED)​

FIGURE 7-11. COLUMN SHIFT INSTALLATION (0 SPEED)​

FIGURE 7-12. STEERING WHEEL INSTALLATION​

FIGURE 7-13. STEERING WHEEL​

FIGURE 7-14. HORN BUTTON INSTALLATION​

FIGURE 7-15. JOYSTICK INSTALLATION (2 SPEED)​

FIGURE 7-16. JOYSTICK INSTALLATION​

FIGURE 7-17. WIPER-TURN SWITCH INSTALLATION​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION​

FIGURE 8-2. BOOM HYDRAULIC LINES INSTALLATION​

FIGURE 8-3. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-4. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - SINGLE)​

FIGURE 8-5. BOOM AUX HYDRAULIC INSTALLATION (MANUAL - TWIN)​

FIGURE 8-6. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (MANUAL - TWIN)​

FIGURE 8-7. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - SINGLE)​

FIGURE 8-8. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC - SINGLE)​

FIGURE 8-9. BOOM AUX HYDRAULIC INSTALLATION (HYDRAULIC - TWIN)​

FIGURE 8-10. BOOM AUX DIVERTER VALVE/FITINGS ASSEMBLY (HYDRAULIC - TWIN)​

FIGURE 8-11. BOOM RAISE HOSE INSTALLATION (NO RIDE CONTROL)​

FIGURE 8-12. BOOM RAISE COUNTERBALANCE VALVE/FITTINGS ASSEMBLY (NO RIDE CONTROL)​

FIGURE 8-13. BOOM RAISE HOSE INSTALLATION (RIDE CONTROL)​

FIGURE 8-14. BOOM RAISE RIDE & FLOAT VALVE/FITTING ASSEMBLY (RIDE CONTROL)​

FIGURE 8-15. CAB HYDRUALIC INSTALLATION​

FIGURE 8-16. CAB HYDRUALICS CHECK VALVE INSTALLATION​

FIGURE 8-17. CAB HYDRAULICS SOLENOID INSTALLATION​

FIGURE 8-18. CAB HYDRAULICS SOLENOID FITTINGS INSTALLATION​

FIGURE 8-19. CHARGE FILTER LINES INSTALLATION​

FIGURE 8-20. CHARGE FILTER INSTALLATION​

FIGURE 8-21. CHARGE FILTER ASSEMBLY​

FIGURE 8-22. ENGINE BAY HYDRAULIC INSTALLATION​

FIGURE 8-23. ENGINE BAY INCHING VALVE INSTALLATION​

FIGURE 8-24. ENGINE BAY INCHING VALVE/FITINGS ASSEMBLY​

FIGURE 8-25. FRAME HYDRAULIC INSTALLATION​

FIGURE 8-26. FRAME MANIFOLD INSTALLATION​

FIGURE 8-27. FRAME MANIFOLD/FITTINGS ASSEMBLY​

FIGURE 8-28. FRAME LEVEL INSTALLATION​

FIGURE 8-29. FRAME LEVEL CYLINDER INSTALLATION​

FIGURE 8-30. FRAME LEVEL COUNTERBALANCE VALVE/FITTINGS ASSEMBLY​

FIGURE 8-31. FRAME LEVEL CONTROL VALVE INSTALLATION​

FIGURE 8-32. FRAME LEVEL CONTROL VALVE/FITTINGS ASSEMBLY​

FIGURE 8-33. MAIN CONTROL VALVE INSTALLATION​

FIGURE 8-34. MAIN CONTROL VALVE/FITTINGS ASSEMBLY​

FIGURE 8-35. MANUAL PUMP (LIFT/TELE) INSTALLATION - REMOTE CONTROL EMERGENCY LOWERING​

FIGURE 8-36. MANUAL LIFT/TELE VALVE & FITTING ASSEMBLY​

FIGURE 8-37. MANUAL LIFT/TELEVALVE ASSEMBLY​

FIGURE 8-38. PRIORITY VALVE INSTALLATION​

FIGURE 8-39. PRIORITY VALVE/FITTINGS ASSEMBLY​

FIGURE 8-40. REMOTE GREASE INSTALLATION​

FIGURE 8-41. SPEED CONTROL VALVE INSTALLATION​

FIGURE 8-42. SPEED CONTROL VALVE/FITTINGS ASSEMBLY​

FIGURE 8-43. STEERING SELECT VALVE INSTALLATION​

FIGURE 8-44. STEERING SELECT VALVE/FITTINGS ASSEMBLY​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER INSTALLATION - BOOM LIFT & COMPENSATION CYLINDER​

FIGURE 9-2. CYLINDER INSTALLATION - BOOM LIFT​

FIGURE 9-3. CYLINDER ASSEMBLY - BOOM LIFT​

FIGURE 9-4. CYLINDER INSTALLATION - BOOM COMPENSATION​

FIGURE 9-5. CYLINDER ASSEMBLY - BOOM COMPENSATION​

FIGURE 9-6. CYLINDER INSTALLATION - BOOM EXTEND/RETRACT CYLINDER​

FIGURE 9-7. CYLINDER ASSEMBLY - BOOM EXTEND/RETRACT CYLINDER​

FIGURE 9-8. CYLINDER ASSEMBLY - BOOM TILT​

FIGURE 9-9. CYLINDER ASSEMBLY - BUCKET (4 IN 1 BUCKET)​

FIGURE 9-10. CYLINDER ASSEMBLY - BUCKET (GRAPPLE BUCKET)​

FIGURE 9-11. CYLINDER ASSEMBLY - CARRIAGE (LOG HANDLER CYLINDER)​

FIGURE 9-12. CYLINDER ASSEMBLY - COUPLER LOCKING​

FIGURE 9-13. CYLINDER ASSEMBLY - FORK POSITIONING​

FIGURE 9-14. CYLINDER INSTALLATION - FORK POSITIONING SIDE SHIFT​

FIGURE 9-15. CYLINDER ASSEMBLY - FRAME LEVEL​

FIGURE 9-16. CYLINDER ASSEMBLY - PIPE HANDLER CARRIAGE (UPPER)​

FIGURE 9-17. CYLINDER ASSEMBLY - PIPE HANDLER CARRIAGE (LOWER)​

FIGURE 9-18. MOTOR ASSEMBLY - HYDROSTATIC​

FIGURE 9-19. PUMP ASSEMBLY - HYDROSTATIC​

FIGURE 9-20. PUMP ASSEMBLY - IMPLEMENT​

FIGURE 9-21. VALVE ASSEMBLY - BOOM AUX DIVERTER VALVE (HYDRAULIC - SINGLE & TWIN)​

FIGURE 9-22. VALVE ASSEMBLY - BOOM AUX DIVERTER VALVE (MANUAL & HYDRAULIC -TWIN)​

FIGURE 9-23. VALVE ASSEMBLY - BOOM RAISE COUNTERBALANCE VALVE (NO RIDE CONTROL)​

FIGURE 9-24. VALVE ASSEMBLY - BOOM RAISE RIDE & FLOAT VALVE (RIDE CONTROL)​

FIGURE 9-25. VALVE ASSEMBLY - BUCKET (5.23 YD³/4.0M³)​

FIGURE 9-26. VALVE ASSEMBLY - CAB HYDRAULICS CHECK VALVE​

FIGURE 9-27. VALVE ASSEMBLY - CAB HYDRAULICS SOLENOID VALVE​

FIGURE 9-28. VALVE ASSEMBLY - ENGINE BAY INCHING VALVE​

FIGURE 9-29. VALVE ASSEMBLY - FRAME LEVEL CONTROL​

FIGURE 9-30. VALVE ASSEMBLY - FRAME LEVEL COUNTERBALANCE​

FIGURE 9-31. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 9-32. VALVE ASSEMBLY - PRIORITY VALVE​

FIGURE 9-33. VALVE ASSEMBLY - RADIATOR HOSE SHUT-OFF VALVE​

FIGURE 9-34. VALVE ASSEMBLY - RADIATOR HOSE ASO VALVE​

FIGURE 9-35. VALVE ASSEMBLY - SPEED CONTROL​

FIGURE 9-36. VALVE ASSEMBLY - STEER​

FIGURE 9-37. VALVE ASSEMBLY - STEERING SELECT VALVE​

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)​

FIGURE 10-3. MAIN ELECTRICAL INSTALLATION, MINING (ULS)​

FIGURE 10-4. MAIN ELECTRICAL INSTALLATION, MINING (LS)​

FIGURE 10-5. ALARM INSTALLATION - BACK UP​

FIGURE 10-6. ALARM INSTALLATION (BACK UP - WHITE NOISE)​

FIGURE 10-7. BATTERY INSTALLATION​

FIGURE 10-8. BATTERY (DUAL) INSTALLATION​

FIGURE 10-9. BATTERY (ARCTIC) PACKAGE INSTALLATION (115V)​

FIGURE 10-10. BATTERY (ARCTIC) PACKAGE INSTALLATION (230V)​

FIGURE 10-11. BATTERIES (ARCTIC) INSTALLATION (115V)​

FIGURE 10-12. BATTERY (ARCTIC) INSTALLATION (230V)​

FIGURE 10-13. BOOM HARNESS INSTALLATION​

FIGURE 10-14. BOOM HARNESS​

FIGURE 10-15. BOOM HARNESS INSTALLATION​

FIGURE 10-16. BOOM HARNESS​

FIGURE 10-17. BOOM ANGLE SENSOR INSTALLATION (NO LMIS)​

FIGURE 10-18. BOOM AUX HARNESS INSTALLATION​

FIGURE 10-19. BOOM AUX HARNESS​

FIGURE 10-20. BOOM RETRACT SENSOR INSTALLATION​

FIGURE 10-21. BOOM RETRACT PROXIMITY SENSOR HARNESS​

FIGURE 10-22. CAB ELECTRICAL INSTALLATION​

FIGURE 10-23. CAB HARNESS​

FIGURE 10-24. CAB HARNESS​

FIGURE 10-25. CAB - STANDARD ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-26. CAB - OPTION 1 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-27. CAB - OPTION 2 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-28. CAB OPTION HARNESS​

FIGURE 10-29. CAB - A/C OPTION HARNESS​

FIGURE 10-30. CAB - DASH ELECTRICAL INSTALLATION (1644)​

FIGURE 10-31. CAB - DASH ELECTRICAL INSTALLATION (ULS) (7013)​

FIGURE 10-32. CAB - DASH ELECTRICAL INSTALLATION (LS) (7013)​

FIGURE 10-33. CAB - IGNITION SWITCH HARNESS​

FIGURE 10-34. CAB - LIGHT SWITCH INSTALLATION​

FIGURE 10-35. CAB - SEAT ADAPTOR HARNESS​

FIGURE 10-36. CAB - EXTERNAL EMERGENCY STOP INSTALLATION​

FIGURE 10-37. CAB SEAT BELT ALARM HARNESS​

FIGURE 10-38. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 10-39. CLEARSKY HARNESS - CS550 BEACON​

FIGURE 10-40. ENGINE - ENGINE BAY ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-41. ENGINE - ENGINE BAY ELECTRICAL INSTALLATION (LS)​

FIGURE 10-42. ENGINE - ENGINE POD ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-43. ENGINE - ENGINE POD ELECTRICAL INSTALLATION (LS)​

FIGURE 10-44. ENGINE - DEF PURGE LIGHT HARNESS​

FIGURE 10-45. ENGINE - FAN (REVERSE COOLING) INSTALLATION​

FIGURE 10-46. ENGINE - FAN (REVERSE COOLING) HARNESS​

FIGURE 10-47. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 10-48. ENGINE WIRING INSTALLATION (LS)​

FIGURE 10-49. ENGINE WIRING INSTALLATION (MINING) (ULS)​

FIGURE 10-50. ENGINE WIRING INSTALLATION (MINING) (LS)​

FIGURE 10-51. ENGINE HARNESS (ULS)​

FIGURE 10-52. ENGINE HARNESS (LS)​

FIGURE 10-53. ENGINE HARNESS (MINING) (ULS)​

FIGURE 10-54. ENGINE HARNESS (MINING) (LS)​

FIGURE 10-55. ENGINE - FUEL PUMP HARNESS​

FIGURE 10-56. ENGINE - FUEL PUMP HARNESS (MINING) (ULS)​

FIGURE 10-57. ENGINE - GLOW PLUG RELAY HARNESS​

FIGURE 10-58. ENGINE - GLOW PLUG RELAY HARNESS (MINING) (ULS)​

FIGURE 10-59. ENGINE ECU INSTALLATION​

FIGURE 10-60. ENGINE - AIR SHUTOFF VALVE HARNESS​

FIGURE 10-61. ENGINE - AIR SHUT OFF VALVE HARNESS (ENGINE)​

FIGURE 10-62. FRAME ELECTRICAL INSTALLATION​

FIGURE 10-63. FRAME - POWER DISTRIBUTION ELECTRICAL BOX​

FIGURE 10-64. FRAME - REAR FRAME MODULE INSTALLATION​

FIGURE 10-65. FRAME WIRING INSTALLATION​

FIGURE 10-66. FRAME WIRING INSTALLATION, MINING (ULS)​

FIGURE 10-67. FRAME - FRONT FRAME HARNESS​

FIGURE 10-68. FRAME - FRONT FRAME HARNESS, MINING​

FIGURE 10-69. FRAME - REAR FRAME HARNESS​

FIGURE 10-70. FRAME - REAR FRAME HARNESS, MINING​

FIGURE 10-71. HVAC ACTUATOR HARNESS​

FIGURE 10-72. LICENSE LIGHT HARNESS​

FIGURE 10-73. LIGHTS - BOOM WORK LIGHTS (LED)​

FIGURE 10-74. LIGHTS - BOOM WORK LIGHT INSTALLATION (LED)​

FIGURE 10-75. LIGHTS - BOOM WORKLIGHTS HARNESS​

FIGURE 10-76. LIGHTS - CAB WORKLIGHTS INSTALLATION (NO A/C - LED)​

FIGURE 10-77. LIGHTS - CAB WORKLIGHTS INSTALLATION (A/C - LED)​

FIGURE 10-78. LIGHTS - DRIVING LIGHT INSTALLATION (RH DIP)​

FIGURE 10-79. LIGHTS - DRIVING LIGHT BRACKET ASSEMBLY (RH DIP)​

FIGURE 10-80. LIGHTS - DRIVING HEADLIGHT HARNESS​

FIGURE 10-81. LIGHTS - DRIVING LIGHT INSTALLATION (LED) (RH DIP) (1644)​

FIGURE 10-82. LIGHTS - DRIVING LIGHT INSTALLATION (LED) (LH DIP) (7013)​

FIGURE 10-83. LIGHTS - LICENSE PLATE LIGHT INSTALLATION (7013)​

FIGURE 10-84. LMIS CONTROL PACKAGE INSTALLATION​

FIGURE 10-85. LMIS TILT SENSOR INSTALLATION​

FIGURE 10-86. LMIS - PLATFORM READY HARNESS​

FIGURE 10-87. LMIS WIRING INSTALLATION​

FIGURE 10-88. LMIS CHASSIS OPTION HARNESS​

FIGURE 10-89. LMIS BOOM HARNESS​

FIGURE 10-90. LMIS CONTROLLER INSTALLATION​

FIGURE 10-91. LMIS CABLE REEL INSTALLATION​

FIGURE 10-92. LMIS INSTALLATION (HIGH END DISPLAY)​

FIGURE 10-93. LMIS BOOM ANGLE SENSOR INSTALLATION​

FIGURE 10-94. LMIS BEACON LIGHT INSTALLATION​

FIGURE 10-95. LMIS BEACON OPTION HARNESS​

FIGURE 10-96. LSI INSTALLATION​

FIGURE 10-97. LSI DISPLAY INSTALLATION​

FIGURE 10-98. LSI SENSOR INSTALLATION​

FIGURE 10-99. RALP PLATFORM HARNESS​

FIGURE 10-100. REMOTE CONTROL (BOOM)​

FIGURE 10-101. REMOTE CONTROL EMERGENCY STOP SWITCH INSTALLATION​

FIGURE 10-102. REMOTE CONTROL KEY HARNESS​

FIGURE 10-103. REMOTE CONTROL POWER HARNESS​

FIGURE 10-104. REMOTE CONTROL EMERGENCY LOWERING HARNESS​

FIGURE 10-105. REVERSE CAMERA INSTALLATION​

FIGURE 10-106. MULTI VIEW CAMERA INSTALLATION (SN 0160124387 to Present)​

FIGURE 10-107. REVERSE SENSOR INSTALLATION​

FIGURE 10-108. REVERSE SENSOR HARNESS​

FIGURE 10-109. RIDE CONTROL WIRING INSTALLATION​

FIGURE 10-110. RIDE CONTROL HARNESS (BOOM)​

FIGURE 10-111. SPEED HARNESS (VEHICLE SPEED)​

FIGURE 10-112. TANK HEATER INSTALLATION - HYDRAULIC TANK (115V)​

FIGURE 10-113. TANK HEATER INSTALLATION - HYDRAULIC TANK (230V)​

FIGURE 10-114. TELEMATICS GATEWAY INSTALLATION​

FIGURE 10-115. TELEMATICS GATEWAY PLUS​

FIGURE 10-116. TELEMATICS GATEWAY HARNESS​

FIGURE 10-117. TELEMATICS READY INSTALLATION​

FIGURE 10-118. TELEMATICS READY HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. DECAL INSTALLATION (1644)​

FIGURE 11-2. DECAL INSTALLATION (7013)​

FIGURE 11-3. DECAL INSTALLATION (ENGLISH)​

FIGURE 11-4. DECAL INSTALLATION (ENGLISH/FRENCH)​

FIGURE 11-5. DECAL INSTALLATION (ISO) (ULS)​

FIGURE 11-6. DECAL INSTALLATION (ISO) (LS)​

FIGURE 11-7. DECAL INSTALLATION (AUSTRALIAN)​

FIGURE 11-8. DECAL INSTALLATION (RUSSIAN CIS)​

FIGURE 11-9. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

FIGURE 11-10. CAPACITY LOADCHARTS (1644)​

FIGURE 11-11. CAPACITY LOADCHARTS (7013)​

FIGURE 11-12. CAPACITY LOADCHARTS - REMOTE BOOM CHART (1644)​

FIGURE 11-13. CAPACITY LOADCHARTS - REMOTE BOOM CHART (7013)​

FIGURE 11-14. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-15. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-16. REVERSE SENSING SYSTEM DECAL (ENGLISH/FRENCH)​

FIGURE 11-17. REVERSE SENSOR SYSTEM DECAL (ISO)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX