JLG Telehandler 1075 4523 Parts Catalog 3122312200

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JLG Telehandler 1075 4523 Parts Catalog 3122312200
Size: 73.42 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 1075, 4523 Telehandler
Part Number: 3122312200
Publication Date: 2025
Number of Pages: 1038 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. COUNTERWEIGHT INSTALLATION​

FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-3. ENCLOSURE SKIRT INSTALLATION​

FIGURE 1-4. HOOD INSTALLATION​

FIGURE 1-5. CLOSURE INSTALLATION (1075)​

FIGURE 1-6. CLOSURE INSTALLATION (4523)​

FIGURE 1-7. FRAME COVER INSTALLATION​

FIGURE 1-8. TANKS INSTALLATION​

FIGURE 1-9. HYDRAULIC TANK INSTALLATION​

FIGURE 1-10. HYDRAULIC TANK ASSEMBLY​

FIGURE 1-11. FUEL TANK INSTALLATION​

FIGURE 1-12. FUEL TANK ASSEMBLY​

FIGURE 1-13. REMOTE FILL INSTALLATION​

FIGURE 1-14. WHEEL CHOCK INSTALLATION​

FIGURE 1-15. PAD LOCK​

FIGURE 1-16. OUTRIGGERS INSTALLATION​

FIGURE 1-17. BOOM PROP INSTALLATION​

FIGURE 1-18. GROMMETS INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM INSTALLATION​

FIGURE 2-2. BOOM ASSEMBLY​

FIGURE 2-3. BASE BOOM SECTION ASSEMBLY​

FIGURE 2-4. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-5. THIRD BOOM SECTION ASSEMBLY​

FIGURE 2-6. FOURTH BOOM SECTION ASSEMBLY​

FIGURE 2-7. FLY BOOM SECTION ASSEMBLY​

FIGURE 2-8. RETRACT CHAIN INSTALLATION​

FIGURE 2-9. RETRACT CHAIN INSTALLATION​

FIGURE 2-10. RETRACT CHAIN INSTALLATION​

FIGURE 2-11. EXTEND CHAIN INSTALLATION​

FIGURE 2-12. EXTEND CHAIN INSTALLATION​

FIGURE 2-13. EXTEND CHAIN INSTALLATION​

FIGURE 2-14. ATTACH COUPLER INSTALLATION (MANUAL)​

FIGURE 2-15. ATTACH COUPLER INSTALLATION (HYDRAULIC)​

FIGURE 2-16. HYDRAULIC QUICK SWITCH INSTALLATION​

FIGURE 2-17. QUICK COUPLER ASSEMBLY​

FIGURE 2-18. BOOM PIN INSTALLATION​

FIGURE 2-19. TILT CYLINDER PIN INSTALLATION​

FIGURE 2-20. BOOM ANGLE INDICATOR INSTALLATION​

FIGURE 2-21. BOOM BRUSHES INSTALLATION​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. ATTACHMENT RECOGNITION INSTALLATION (1075)​

FIGURE 3-2. BASKET, PERSONNEL (1.2MX2.4M) (ENGLISH)​

FIGURE 3-3. BASKET PERSONNEL (1.2MX2.4M) (ENGLISH/FRENCH)​

FIGURE 3-4. BASKET PERSONNEL (1.2MX2.4M) (ISO)​

FIGURE 3-5. BASKET PERSONNEL (FORK MOUNTED)​

FIGURE 3-6. BUCKET (1 M³) (FORK MOUNTED)​

FIGURE 3-7. BUCKET 1.0 YD³ (ANSI - JLG)​

FIGURE 3-8. BUCKET (1.15 M³)​

FIGURE 3-9. CARRIAGE ASSEMBLY (50 INCH)​

FIGURE 3-10. CARRIAGE ASSEMBLY (60 INCH)​

FIGURE 3-11. CARRIAGE ASSEMBLY (72 INCH)​

FIGURE 3-12. CARRIAGE ASSEMBLY – 96IN/12000 CAPACITY STANDARD (SN 0160130613 to Present)​

FIGURE 3-13. CARRIAGE ASSEMBLY - SIDE SHIFT (48 INCH)​

FIGURE 3-14. CARRIAGE ASSEMBLY - SIDE TILT (50 INCH)​

FIGURE 3-15. CARRIAGE ASSEMBLY - SIDE TILT (60 INCH)​

FIGURE 3-16. CARRIAGE ASSEMBLY - SIDE TILT (72 INCH)​

FIGURE 3-17. CARRIAGE ASSEMBLY - SWING (72 INCH) (Prior to SN 0160130010)​

FIGURE 3-18. CARRIAGE ASSEMBLY - SWING (72 INCH) (SN 0160130448 to Present)​

FIGURE 3-19. CARRIAGE ASSEMBLY - SWING (180)​

FIGURE 3-20. CARRIAGE INSTALLATION - DRYWALL SWING​

FIGURE 3-21. CARRIAGE ASSEMBLY - DRYWALL SWING​

FIGURE 3-22. CARRIAGE ASSEMBLY - DRYWALL SWING (BOARD HANDLER)​

FIGURE 3-23. CARRIAGE ASSEMBLY - DRYWALL SWING (PIVOT FRAME GROUP)​

FIGURE 3-24. CARRIAGE ASSEMBLY - DRYWALL SWING (CYLINDER)​

FIGURE 3-25. CARRIAGE ASSEMBLY - DRYWALL SWING (HYDRAULIC GROUP)​

FIGURE 3-26. CARRIAGE ASSEMBLY - DRYWALL SWING (VALVE ASSEMBLY)​

FIGURE 3-27. CARRIAGE ASSEMBLY - DRYWALL SWING (CYLINDER)​

FIGURE 3-28. CARRIAGE ASSEMBLY - DRYWALL SWING FORK GROUP​

FIGURE 3-29. CARRIAGE - FORK POSITIONING (4.5 TON)​

FIGURE 3-30. CARRIAGE - FORK POSITIONING VALVE ASSEMBLY​

FIGURE 3-31. VALVE - CARRIAGE DUAL FORK FLOW DIVIDER​

FIGURE 3-32. COUPLER MOUNTED HOOK​

FIGURE 3-33. HOOK - 4 TON (FORK MOUNTED)​

FIGURE 3-34. FORK - CUBING (2.00X2X48)​

FIGURE 3-35. FORK - DUAL TAPER (2.00X6X72)​

FIGURE 3-36. FORK - FULL TAPER (50X150X1220MM)​

FIGURE 3-37. LIFTING HOOK (10K)​

FIGURE 3-38. FORK - LUMBER (1.5X6X60)​

FIGURE 3-39. FORK - LUMBER (2.00X7X60)​

FIGURE 3-40. FORK - PALLET (2.36X4X48)​

FIGURE 3-41. FORK - PALLET (2.36X5X48)​

FIGURE 3-42. FORK - PALLET (2.36X4X48)​

FIGURE 3-43. FORK - PALLET (2.36X4X60)​

FIGURE 3-44. FORK - PALLET (2.36X5X72)​

FIGURE 3-45. FORK - PALLET (2.36X5X60)​

FIGURE 3-46. FORK - PALLET (2.36X6X60)​

FIGURE 3-47. FORK 2.36X5X96/12000# CAPACITY (SN 0160130613 to Present)​

FIGURE 3-48. FORK CLAMPS INSTALLATION​

FIGURE 3-49. FORK EXTENSIONS (62X163X2286)​

FIGURE 3-50. PLATFORM (FORK MOUNTED)(4X9.8)​

FIGURE 3-51. PLATFORM (FORK MOUNTED)(4X8 WITH DOORS)​

FIGURE 3-52. TELESCOPE PIVOT ADJUSTABLE JIB (10K)​

FIGURE 3-53. TRASH HOPPER INSTALLATION​

FIGURE 3-54. TRUSS BOOM - 3 FOOT WITH WINCH​

FIGURE 3-55. TRUSS BOOM - 12 FOOT WITH WINCH​

FIGURE 3-56. TRUSS BOOM - 12 FOOT WITHOUT WINCH​

FIGURE 3-57. TRUSS BOOM - 15 FOOT WITHOUT WINCH​

FIGURE 3-58. TRUSS BOOM - ADJUSTABLE​

FIGURE 3-59. TRUSS BOOM - ADJUSTABLE (FORK MOUNTED)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE POD COMPONENT INSTALLATION (1075)​

FIGURE 4-2. ENGINE POD COMPONENT INSTALLATION (4523)​

FIGURE 4-3. ENGINE MOUNT INSTALLATION​

FIGURE 4-4. CUMMINS ENGINE - 4.5L (1075)​

FIGURE 4-5. CUMMINS ENGINE - 4.5L (4523)​

FIGURE 4-6. AIR CLEANER LINES INSTALLATION (1075)​

FIGURE 4-7. AIR CLEANER INSTALLATION (1075)​

FIGURE 4-8. AIR CLEANER INSTALLATION (4523)​

FIGURE 4-9. AIR CLEANER FILTER ASSEMBLY (90/100KW) (1075)​

FIGURE 4-10. AIR FILTER, RAIN CAP INSTALLATION​

FIGURE 4-11. PRIMARY FUEL FILTER INSTALLATION (1075)​

FIGURE 4-12. FUEL FILTER INSTALLATION (4523)​

FIGURE 4-13. FUEL FILTER & FITTINGS ASSEMBLY (4523)​

FIGURE 4-14. FUEL LINES INSTALLATION (1075)​

FIGURE 4-15. FUEL INTAKE LINES INSTALLATION (4523)​

FIGURE 4-16. HYDROSTATIC DRIVE PUMP INSTALLATION​

FIGURE 4-17. AIR INTAKE LINES INSTALLATION (4523)​

FIGURE 4-18. HYDROSTATIC PUMP ASSEMBLY​

FIGURE 4-19. HYDRAULIC PUMP INSTALLATION​

FIGURE 4-20. IMPLEMENT PUMP ASSEMBLY​

FIGURE 4-21. DEF COOLANT LINES INSTALLATION​

FIGURE 4-22. DEF TANK INSTALLATION​

FIGURE 4-23. DEF TANK ASSEMBLY​

FIGURE 4-24. DEF BREATHER VALVE​

FIGURE 4-25. COOLING PACKAGE INSTALLATION (CUMMINS 4.5L) (1075)​

FIGURE 4-26. COOLING PACKAGE INSTALLATION (CUMMINS 4.5L) (4523)​

FIGURE 4-27. COOLING PACKAGE INSTALLATION (ASOV) (1075)​

FIGURE 4-28. COOLING PACKAGE INSTALLATION (ASOV) (4523)​

FIGURE 4-29. RADIATOR ASSEMBLY (1075)​

FIGURE 4-30. RADIATOR ASSEMBLY (4523)​

FIGURE 4-31. SURGE TANK INSTALLATION​

FIGURE 4-32. COOLANT LINES INSTALLATION (1075)​

FIGURE 4-33. COOLING LINES INSTALLATION (4523)​

FIGURE 4-34. CAC LINES INSTALLATION (WITHOUT ASOV) (1075)​

FIGURE 4-35. CAC LINES INSTALLATION (WITHOUT ASOV) (4523)​

FIGURE 4-36. CAC LINES INSTALLATION (WITH ASOV) (1075)​

FIGURE 4-37. CAC LINES INSTALLATION (WITH ASOV) (4523)​

FIGURE 4-38. ASOV LINES INSTALLATION (1075)​

FIGURE 4-39. FAN GUARD INSTALLATION​

FIGURE 4-40. COOLING FAN INSTALLATION​

FIGURE 4-41. EXHAUST INSTALLATION (CUMMINS 4.5L)​

FIGURE 4-42. EXHAUST INSTALLATION (4523)​

FIGURE 4-43. CAB HEATER LINES INSTALLATION (1075)​

FIGURE 4-44. CAB HEATER LINES INSTALLATION (4523)​

FIGURE 4-45. ATTACHMENT RECOGNITION INSTALLATION (4523)​

FIGURE 4-46. DEF PUMP AND CONTROL INSTALLATION​

FIGURE 4-47. DEF LINES INSTALLATION​

FIGURE 4-48. DOC INSTALLATION​

FIGURE 4-49. SCR INSTALLATION​

FIGURE 4-50. A/C PUMP INSTALLATION (CUMMINS 4.5L)​

FIGURE 4-51. A/C LINES INSTALLATION​

FIGURE 4-52. BREATHER TUBE HEATER INSTALLATION​

FIGURE 4-53. TRANSMISSION HYDROSTATIC ADAPTER INSTALLATION​

FIGURE 4-54. REMOTE OIL FILTER INSTALLATION (1075)​

FIGURE 4-55. REMOTE OIL FILTER INSTALLATION (4523)​

FIGURE 4-56. OIL DRAIN HOSE INSTALLATION​

FIGURE 4-57. QUICK DRAIN OIL VALVE INSTALLATION​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. DRIVETRAIN INSTALLATION​

FIGURE 5-2. GEARBOX INSTALLATION​

FIGURE 5-3. GEARBOX ASSEMBLY - INPUT SHAFT​

FIGURE 5-4. GEARBOX ASSEMBLY - INPUT HOUSING​

FIGURE 5-5. GEARBOX ASSEMBLY - SHAFT CLUTCH​

FIGURE 5-6. GEARBOX ASSEMBLY - OUTPUT SHAFT​

FIGURE 5-7. GEARBOX ASSEMBLY - GEAR SHIFTING​

FIGURE 5-8. DRIVE SHAFT INSTALLATION​

FIGURE 5-9. FRONT DRIVESHAFT INSTALLATION​

FIGURE 5-10. REAR DRIVESHAFT INSTALLATION​

FIGURE 5-11. FRONT AXLE INSTALLATION​

FIGURE 5-12. FRONT AXLE LINES INSTALLATION​

FIGURE 5-13. FRONT AXLE MOUNTING INSTALLATION​

FIGURE 5-14. FRONT AXLE​

FIGURE 5-15. FRONT AXLE, CENTRAL HOUSING​

FIGURE 5-16. FRONT AXLE, DIFFERENTIAL​

FIGURE 5-17. FRONT AXLE, HUB REDUCTION​

FIGURE 5-18. FRONT AXLE, BRAKES​

FIGURE 5-19. FRONT AXLE, STEERING​

FIGURE 5-20. FRONT AXLE, TRUNION​

FIGURE 5-21. REAR AXLE INSTALLATION​

FIGURE 5-22. REAR AXLE LINES INSTALLATION​

FIGURE 5-23. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-24. REAR AXLE​

FIGURE 5-25. REAR AXLE, CENTRAL HOUSING​

FIGURE 5-26. REAR AXLE, DIFFERENTIAL​

FIGURE 5-27. REAR AXLE, HUB REDUCTION​

FIGURE 5-28. REAR AXLE, BRAKES​

FIGURE 5-29. REAR AXLE, STEERING​

FIGURE 5-30. REAR AXLE, TRUNION​

FIGURE 5-31. HYDRAULIC MOTOR INSTALLATION​

FIGURE 5-32. TIRE/WHEEL SET (FOAM 17.5-25 - 20 PLY)​

FIGURE 5-33. CAB FENDER INSTALLATION​

FIGURE 5-34. FENDER INSTALLATION​

FIGURE 5-35. RH FENDER ASSEMBLY​

FIGURE 5-36. LH FENDER ASSEMBLY​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING​

FIGURE 6-2. CAB COMPONENTS INSTALLATION​

FIGURE 6-3. CAB INSTALLATION​

FIGURE 6-4. CAB ASSEMBLY​

FIGURE 6-5. DOOR INSTALLATION​

FIGURE 6-6. DOOR ASSEMBLY (AG)​

FIGURE 6-7. CAB DOOR​

FIGURE 6-8. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-9. CAB LATCH ASSEMBLY​

FIGURE 6-10. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-11. DOOR STRAP INSTALLATION​

FIGURE 6-12. REAR WINDOW INSTALLATION​

FIGURE 6-13. REAR WINDOW GROUP​

FIGURE 6-14. REAR WINDOW EXIT DECAL INSTALLATION - ENCLOSED CAB​

FIGURE 6-15. CAB PLUG GROUP​

FIGURE 6-16. BASIC MIRROR INSTALLATION​

FIGURE 6-17. FRONT WIPER INSTALLATION​

FIGURE 6-18. WASHER TANK INSTALLATION​

FIGURE 6-19. WASHER BOTTLE​

FIGURE 6-20. FRONT COVER INSTALLATION​

FIGURE 6-21. FIRE EXTINGUISHER INSTALLATION​

FIGURE 6-22. FRONT DUCT COVER​

FIGURE 6-23. FILTER TRAY PANEL​

FIGURE 6-24. LEVEL INDICATOR INSTALLATION​

FIGURE 6-25. CAB STORAGE TRAY INSTALLATION​

FIGURE 6-26. GRAB HANDLE INSTALLATION​

FIGURE 6-27. REAR WIPER INSTALLATION​

FIGURE 6-28. MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 6-29. SEAT INSTALLATION​

FIGURE 6-30. SUSPENSION SEAT ASSEMBLY (ORANGE SEAT BELT)​

FIGURE 6-31. SEAT INSTALLATION (CLOTH)​

FIGURE 6-32. SEAT ASSEMBLY​

FIGURE 6-33. SEAT INSTALLATION (AIR SUSPENSION - STANDARD)​

FIGURE 6-34. SEAT ASSEMBLY (AIR SUSPENSION - STANDARD)​

FIGURE 6-35. UPPER SEAT ASSEMBLY​

FIGURE 6-36. SUSPENSION KIT​

FIGURE 6-37. SEAT INSTALLATION (AIR SUSPENSION - PREMIUM)​

FIGURE 6-38. SEAT INSTALLATION (CLOTH) (SEAOP)​

FIGURE 6-39. SEAT ASSEMBLY (AIR SUSPENSION - PREMIUM)​

FIGURE 6-40. HEATER INSTALLATION​

FIGURE 6-41. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-42. CAB CONDENSER ASSEMBLY​

FIGURE 6-43. CONDENSER​

FIGURE 6-44. A/C RECEIVER DRIER​

FIGURE 6-45. HEATER ASSEMBLY​

FIGURE 6-46. HEATER ASSEMBLY​

FIGURE 6-47. HEATER AND A/C ASSEMBLY​

FIGURE 6-48. HEATER AND A/C ASSEMBLY​

FIGURE 6-49. ROOF WIPER INSTALLATION​

FIGURE 6-50. HEADLINER INSTALLATION​

FIGURE 6-51. HEADLINER/RADIO READY PACKAGE INSTALLATION​

FIGURE 6-52. CAB TRIM INSTALLATION​

FIGURE 6-53. DASH COVER ASSEMBLY​

FIGURE 6-54. REAR PANEL COVER ASSEMBLY​

FIGURE 6-55. ADJUSTABLE ARMREST INSTALLATION​

FIGURE 6-56. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-57. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-58. NO SUNSCREEN INSTALLATION​

FIGURE 6-59. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-60. NON SKID TAPE INSTALLATION​

FIGURE 6-61. FLOOR MAT INSTALLATION​

FIGURE 6-62. SEAT BELT INSTALLATION (3IN)​

FIGURE 6-63. SEAT BELT INSTALLATION (2IN)​

FIGURE 6-64. SEAT BELT INSTALLATION (3 INCH)​

FIGURE 6-65. ENCLOSED CAB FRONT COVER INSTALLATION​

FIGURE 6-66. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-67. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-68. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-69. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)​

FIGURE 6-70. ARMREST​

FIGURE 6-71. FIXED ARMREST BRACKET​

FIGURE 6-72. MOVING ARMREST BRACKET​

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-2. ACCELERATOR PEDAL​

FIGURE 7-3. BRAKE PEDAL INSTALLATION​

FIGURE 7-4. BRAKE PEDAL ASSEMBLY​

FIGURE 7-5. BRAKE SENSOR INSTALLATION​

FIGURE 7-6. SWITCH PLATE ASSEMBLY​

FIGURE 7-7. TILT STEERING COLUMN INSTALLATION​

FIGURE 7-8. TILT STEERING COLUMN​

FIGURE 7-9. COLUMN SHIFT INSTALLATION (2 SPEED)​

FIGURE 7-10. STEERING WHEEL INSTALLATION​

FIGURE 7-11. STEERING WHEEL​

FIGURE 7-12. HORN BUTTON INSTALLATION​

FIGURE 7-13. JOYSTICK INSTALLATION (2 SPEED)​

FIGURE 7-14. WIPER-TURN SWITCH​

FIGURE 7-15. COLUMN CLAMP INSTALLATION​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION​

FIGURE 8-2. BOOM HYDRAULICS INSTALLATION​

FIGURE 8-3. BOOM HYDRAULIC LINES INSTALLATION​

FIGURE 8-4. BOOM HOSE AND CHAIN INSTALLATION​

FIGURE 8-5. BOOM AUXILIARY HYDRAULICS INSTALLATION​

FIGURE 8-6. BOOM AUXILIARY HYDRAULICS (HYDRAULIC COUPLER)​

FIGURE 8-7. BOOM RAISE HOSE INSTALLATION (RIDE CONTROL)​

FIGURE 8-8. CAB HYDRAULICS INSTALLATION​

FIGURE 8-9. CAB CHECK VALVE & FITTING ASSEMBLY​

FIGURE 8-10. CHARGE FILTER HOSE INSTALLATION​

FIGURE 8-11. CHARGE FILTER INSTALLATION​

FIGURE 8-12. EMERGENCY LOWERING INSTALLATION​

FIGURE 8-13. EMERGENCY LOWERING AUXILIARY VALVE & FITTING ASSEMBLY​

FIGURE 8-14. EMERGENCY LOWERING AUXILIARY PUMP & FITTING ASSEMBLY​

FIGURE 8-15. ENGINE BAY HYDRAULIC INSTALLATION​

FIGURE 8-16. FRAME HYDRAULICS INSTALLATION​

FIGURE 8-17. FRAME SWAY INSTALLATION​

FIGURE 8-18. FRAME SWAY CYLINDER INSTALLATION​

FIGURE 8-19. FRAME SWAY CONTROL VALVE INSTALLATION​

FIGURE 8-20. FRAME SWAY CONTROL VALVE & FITTING ASEMBLY​

FIGURE 8-21. IMPLEMENT PUMP FILTER ASSEMBLY​

FIGURE 8-22. MAIN CONTROL VALVE INSTALLATION​

FIGURE 8-23. MAIN CONTROL VALVE & FITTINGS ASSEMBLY​

FIGURE 8-24. OUTRIGGER HYDRAULICS INSTALLATION​

FIGURE 8-25. OUTRIGGER EXHAUST VALVE ASSEMBLY​

FIGURE 8-26. PRIORITY VALVE INSTALLATION​

FIGURE 8-27. PRIORITY VALVE & FITTING ASSEMBLY​

FIGURE 8-28. QUICK COUPLER VALVE & FITTING ASSEMBLY​

FIGURE 8-29. REAR AXLE STABILIZER INSTALLATION​

FIGURE 8-30. REAR AXLE STABILIZER VARIABLE REDUCING VALVE INSTALLATION​

FIGURE 8-31. REAR AXLE STABILIZER VARIABLE REDUCING VALVE & FITTING ASSEMBLY​

FIGURE 8-32. RIDE AND FLOAT VALVE ASSEMBLY​

FIGURE 8-33. SAHR VALVE INSTALLATION​

FIGURE 8-34. SAHR BRAKE VALVE & FITTING ASSEMBLY​

FIGURE 8-35. SPEED CONTROL VALVE INSTALLATION​

FIGURE 8-36. STEERING SELECT VALVE INSTALLATION​

FIGURE 8-37. STEERING SELECT VALVE & FITTING ASSEMBLY​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER INSTALLATION - EXTEND/RETRACT​

FIGURE 9-2. CYLINDER INSTALLATION - EXTEND/RETRACT​

FIGURE 9-3. CYLINDER ASSEMBLY - FORK POSITIONING​

FIGURE 9-4. CYLINDER ASSEMBLY - FRAME LEVEL​

FIGURE 9-5. CYLINDER INSTALLATION - LIFT​

FIGURE 9-6. CYLINDER ASSEMBLY - LIFT​

FIGURE 9-7. CYLINDER INSTALLATION - OUTRIGGER​

FIGURE 9-8. CYLINDER ASSEMBLY - OUTRIGGER​

FIGURE 9-9. CYLINDER ASSEMBLY - QUICK COUPLER​

FIGURE 9-10. CYLINDER ASSEMBLY - QUICK SWITCH​

FIGURE 9-11. CYLINDER INSTALLATION - REAR AXLE STABILIZER​

FIGURE 9-12. CYLINDER ASSEMBLY - REAR AXLE STABILIZER​

FIGURE 9-13. CYLINDER ASSEMBLY - SIDE SHIFT CARRIAGE​

FIGURE 9-14. CYLINDER ASSEMBLY - SIDE TILT​

FIGURE 9-15. CYLINDER ASSEMBLY - SWING CARRIAGE​

FIGURE 9-16. CYLINDER & FITTING ASSEMBLY - TILT​

FIGURE 9-17. CYLINDER ASSEMBLY - TILT​

FIGURE 9-18. MOTOR ASSEMBLY - HYDRAULIC​

FIGURE 9-19. MOTOR ASSEMBLY – HYDRAULIC​

FIGURE 9-20. PUMP ASSEMBLY - CHARGE​

FIGURE 9-21. PUMP ASSEMBLY - DEF MODULE​

FIGURE 9-22. PUMP ASSEMBLY - DRIVE​

FIGURE 9-23. PUMP/MOTOR ASSEMBLY - EMERGENCIY LOWERING AUXILIARY​

FIGURE 9-24. PUMP ASSEMBLY - PISTON​

FIGURE 9-25. VALVE ASSEMBLY - BOOM RAISE VALVE​

FIGURE 9-26. VALVE ASSEMBLY - CHARGE FLOW CONTROL VALVE ASSEMBLY​

FIGURE 9-27. VALVE ASSEMBLY - DIVERTOR VALVE​

FIGURE 9-28. VALVE ASSEMBLY - LEVEL AND STABILIZATION VALVE​

FIGURE 9-29. VALVE ASSEMBLY - MAIN CONTROL VALVE​

FIGURE 9-30. VALVE ASSEMBLY - PRIORITY VALVE​

FIGURE 9-31. VALVE ASSEMBLY - SAHR BRAKE VALVE​

FIGURE 9-32. VALVE ASSEMBLY - STEER​

FIGURE 9-33. VALVE ASSEMBLY - STEERING SELECT​

SECTION 10 - ELECTRICAL

FIGURE 10-1. ELECTRICAL LAYOUT​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (1075)​

FIGURE 10-3. MAIN ELECTRICAL INSTALLATION (4523)​

FIGURE 10-4. ALARM INSTALLATION - BACKUP​

FIGURE 10-5. ALARM INSTALLATION - BACKUP (WHITE NOISE)​

FIGURE 10-6. ATTACHMENT RECOGNITION HARNESS​

FIGURE 10-7. BATTERY INSTALLATION - DUAL​

FIGURE 10-8. BATTERY INSTALLATION - DUAL (WITH BREATHER TUBE HEATER)​

FIGURE 10-9. BATTERIES INSTALLATION - ARCTIC (115V)​

FIGURE 10-10. BOOM TO FRAME HARNESS​

FIGURE 10-11. BOOM ANGLE SENSOR INSTALLATION (STD)​

FIGURE 10-12. BOOM DAMPING INSTALLATION​

FIGURE 10-13. BOOM HARNESS​

FIGURE 10-14. BOOM RETRACT SENSOR INSTALLATION​

FIGURE 10-15. BOOM RETRACT SOFT STOP HARNESS​

FIGURE 10-16. BOOM RIDE/FLOAT HARNESS​

FIGURE 10-17. CAB ELECTRICAL INSTALLATION​

FIGURE 10-18. CAB HARNESS​

FIGURE 10-19. CAB - STANDARD ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-20. CAB - OPTION 1 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-21. CAB - OPTION 2 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-22. CAB - A/C OPTION HARNESS​

FIGURE 10-23. CAB - DASH ELECTRICAL INSTALLATION​

FIGURE 10-24. CAB - IGNITION SWITCH HARNESS​

FIGURE 10-25. CAB - LIGHT SWITCH INSTALLATION​

FIGURE 10-26. CAB KEY HARNESS (REMOTE CONTROL BOOM)​

FIGURE 10-27. CAB OPTION HARNESS​

FIGURE 10-28. CAB - OUTRIGGER SWITCHES INSTALLATION​

FIGURE 10-29. CAB - SEAT ADAPTOR HARNESS​

FIGURE 10-30. CAB SEAT BELT ALARM HARNESS​

FIGURE 10-31. CAMERA INSTALLATION - REVERSE​

FIGURE 10-32. CAMERA (REVERSE) SENSOR INSTALLATION​

FIGURE 10-33. CAMERA (REVERSE) SENSOR HARNESS​

FIGURE 10-34. CAMERA INSTALLATION - RIGHT SIDE​

FIGURE 10-35. MULTI VIEW CAMERA INSTALLATION​

FIGURE 10-36. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 10-37. CLEARSKY HARNESS - CS550 BEACON​

FIGURE 10-38. COLD WEATHER PACKAGE INSTALLATION (ARCTIC) (1075)​

FIGURE 10-39. COLD WEATHER PACKAGE INSTALLATION (ARCTIC) (4523)​

FIGURE 10-40. COUPLER ANGLE SENSOR INSTALLATION​

FIGURE 10-41. COUPLER ANGLE SENSOR INSTALLATION (MANUAL COUPLER)​

FIGURE 10-42. COUPLER - TILT SENSOR JUMPER HARNESS​

FIGURE 10-43. EMERGENCY STOP EXTERNAL INSTALLATION​

FIGURE 10-44. ENGINE - AIR SHUT OFF VALVE HARNESS (ASOV)​

FIGURE 10-45. ENGINE BAY ELECTRICAL INSTALLATION (1075)​

FIGURE 10-46. ENGINE BAY ELECTRICAL INSTALLATION (4523)​

FIGURE 10-47. ENGINE BAY WIRING INSTALLATION (1075)​

FIGURE 10-48. ENGINE BAY WIRING INSTALLATION (4523)​

FIGURE 10-49. ENGINE - ENGINE HARNESS (CUMMINS) (1075)​

FIGURE 10-50. ENGINE - ENGINE HARNESS (CUMMINS) (1075)​

FIGURE 10-51. ENGINE HARNESS (CUMMINS) (4523)​

FIGURE 10-52. ENGINE - DEF PURGE LIGHT HARNESS (1075)​

FIGURE 10-53. ENGINE WIRING INSTALLATION (1075)​

FIGURE 10-54. ENGINE WIRING INSTALLATION (4523)​

FIGURE 10-55. FRAME ELECTRICAL INSTALLATION​

FIGURE 10-56. FRAME - ELECTRICAL POWER DISTRIBUTION BOX​

FIGURE 10-57. FRAME WIRING INSTALLATION (1075)​

FIGURE 10-58. FRAME WIRING INSTALLATION (4523)​

FIGURE 10-59. FRAME - FRONT FRAME HARNESS​

FIGURE 10-60. FRAME - FRONT FRAME POWER HARNESS​

FIGURE 10-61. FRAME - REAR FRAME HARNESS​

FIGURE 10-62. FRAME - REAR FRAME MODULE INSTALLATION​

FIGURE 10-63. FRAME - REAR AXLE STABILIZER HARNESS (RAS)​

FIGURE 10-64. FRAME - RIDE CONTROL WIRING INSTALLATION​

FIGURE 10-65. HEATER INSTALLATION - FUEL FILTER​

FIGURE 10-66. HEATER INSTALLATION - HYDRAULIC TANK​

FIGURE 10-67. HEATER INSTALLATION - OIL PAN​

FIGURE 10-68. HVAC ACTUATOR HARNESS​

FIGURE 10-69. LIGHTS - BOOM WORKLIGHTS INSTALLATION​

FIGURE 10-70. LIGHTS - BOOM WORKLIGHTS HARNESS​

FIGURE 10-71. LIGHTS - CAB WORKLIGHTS INSTALLATION (NO A/C - LED)​

FIGURE 10-72. LIGHTS - CAB WORKLIGHTS INSTALLATION (A/C - LED)​

FIGURE 10-73. LIGHTS - HEADLIGHT HARNESS​

FIGURE 10-74. LIGHTS - ROAD LIGHTS INSTALLATION​

FIGURE 10-75. LIGHTS - TAILIGHT HARNESS​

FIGURE 10-76. LMIS COMPONENT INSTALLATION​

FIGURE 10-77. LMIS BEACON LIGHT INSTALLATION​

FIGURE 10-78. LMIS BEACON OPTION HARNESS​

FIGURE 10-79. LMIS BOOM HARNESS​

FIGURE 10-80. LMIS CABLE REEL INSTALLATION​

FIGURE 10-81. LMIS CHASSIS OPTION HARNESS​

FIGURE 10-82. LMIS TILT SENSOR INSTALLATION​

FIGURE 10-83. LMIS WIRING INSTALLATION​

FIGURE 10-84. LSI INSTALLATION​

FIGURE 10-85. LSI DISPLAY INSTALLATION​

FIGURE 10-86. LSI SENSOR INSTALLATION​

FIGURE 10-87. OUTRIGGER HARNESS​

FIGURE 10-88. PLATFORM HARNESS​

FIGURE 10-89. PLATFORM READY HARNESS​

FIGURE 10-90. REMOTE CONTROL BOOM INSTALLATION​

FIGURE 10-91. REMOTE CONTROL EMERGENCY STOP SWITCH INSTALLATION​

FIGURE 10-92. REMOTE CONTROL POWER HARNESS​

FIGURE 10-93. TBAP HARNESS (1075)​

FIGURE 10-94. TELEMATICS GATEWAY INSTALLATION​

FIGURE 10-95. TELEMATICS GATEWAY PLUS​

FIGURE 10-96. TELEMATICS GATEWAY HARNESS​

FIGURE 10-97. TELEMATICS READY INSTALLATION​

FIGURE 10-98. TELEMATICS READY HARNESS​

SECTION 11 - DECALS

FIGURE 11-1. BRANDING DECAL INSTALLATION (1075)​

FIGURE 11-2. BRANDING DECAL INSTALLATION (4523)​

FIGURE 11-3. DECAL INSTALLATION (ANSI)​

FIGURE 11-4. DECAL INSTALLATION (CSA ENGLISH/FRENCH)​

FIGURE 11-5. DECAL INSTALLATION (ISO)​

FIGURE 11-6. DECAL INSTALLATION (RUSSIAN/CIS)​

FIGURE 11-7. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

FIGURE 11-8. LOADCHARTS (ANSI SAE)​

FIGURE 11-9. LOADCHARTS (ANSI METRIC)​

FIGURE 11-10. LOADCHARTS - REMOTE CONTROL BOOM (ANSI)​

FIGURE 11-11. LOADCHARTS - REMOTE CONTROL BOOM WITH LMIS (ANSI SAE)​

FIGURE 11-12. LOADCHARTS - REMOTE CONTROL BOOM WITH LMIS/NON (ANSI METRIC)​

FIGURE 11-13. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-14. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-15. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)​

FIGURE 11-16. REVERSE SENSING SYSTEM DECAL (ISO)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX