JLG Telehandler 1055 1255 Parts Manual 3122330200

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JLG Telehandler 1055 1255 Parts Manual 3122330200
Size: 85.26 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 1055, 1255 Telehandler
Part Number: 3122330200
Publication Date: 2025
Number of Pages: 1182 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME COVER INSTALLATION (ULS)​

FIGURE 1-2. FRAME COVER INSTALLATION (LS)​

FIGURE 1-3. FRAME LEVEL CYLINDER PIN INSTALLATION​

FIGURE 1-4. REAR STABILIZER CYLINDER PIN INSTALLATION​

FIGURE 1-5. OUTRIGGERS INSTALLATION​

FIGURE 1-6. TANK INSTALLATION​

FIGURE 1-7. FUEL TANK INSTALLATION​

FIGURE 1-8. HYDRAULIC TANK INSTALLATION​

FIGURE 1-9. ENGINE MOUNTING INSTALLATION​

FIGURE 1-10. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-11. ENGINE ENCLOSURE COVER INSTALLATION​

FIGURE 1-12. HOOD ASSEMBLY​

FIGURE 1-13. MIRROR INSTALLATION​

FIGURE 1-14. TOOLBOX INSTALLATION (Prior to SN 0160139974, Prior to SN 0160139955, Including 0160073784 and 0160130180)​

FIGURE 1-15. COUNTERWEIGHT INSTALLATION (1055)​

FIGURE 1-16. COUNTERWEIGHT INSTALLATION (1255)​

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY (1055)​

FIGURE 2-2. BOOM ASSEMBLY (1255)​

FIGURE 2-3. FIRST BOOM ASSEMBLY (1055)​

FIGURE 2-4. FIRST BOOM ASSEMBLY (1255)​

FIGURE 2-5. SECOND BOOM ASSEMBLY (1055)​

FIGURE 2-6. SECOND BOOM ASSEMBLY (1255)​

FIGURE 2-7. THIRD BOOM ASSEMBLY (1055)​

FIGURE 2-8. THIRD BOOM ASSEMBLY (1255)​

FIGURE 2-9. FOURTH BOOM ASSEMBLY (1055)​

FIGURE 2-10. FOURTH BOOM ASSEMBLY (1255)​

FIGURE 2-11. EXTEND CYLINDER PINS INSTALLATION​

FIGURE 2-12. EXTEND CHAIN INSTALLATION - SECOND BOOM SECTION (1055)​

FIGURE 2-13. EXTEND CHAIN INSTALLATION - SECOND BOOM SECTION (1255)​

FIGURE 2-14. EXTEND CHAIN INSTALLATION - SECOND BOOM SECTION (1055)​

FIGURE 2-15. EXTEND CHAIN INSTALLATION - SECOND BOOM SECTION (1255)​

FIGURE 2-16. RETRACT CHAIN INSTALLATION - THIRD BOOM SECTION​

FIGURE 2-17. RETRACT CHAIN INSTALLATION - THIRD BOOM SECTION (1055)​

FIGURE 2-18. RETRACT CHAIN INSTALLATION - THIRD BOOM SECTION (1255)​

FIGURE 2-19. BOOM PIN INSTALLATION​

FIGURE 2-20. BOOM PIVOT PIN INSTALLATION​

FIGURE 2-21. LIFT CYLINDER PIN INSTALLATION​

FIGURE 2-22. COMPENSATION CYLINDER PIN INSTALLATION​

FIGURE 2-23. BOOM BRUSHES INSTALLATION​

FIGURE 2-24. BOOM ANGLE INDICATOR INSTALLATION​

FIGURE 2-25. MANUAL QUICK COUPLER INSTALLATION​

FIGURE 2-26. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-27. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-28. QUICK COUPLING CYLINDER & FITTING ASSEMBLY​

FIGURE 2-29. COUPLING PIN INSTALLATION​

FIGURE 2-30. TILT CYLINDER PIN INSTALLATION​

FIGURE 2-31. QUICK COUPLER ASSEMBLY​

FIGURE 2-32. BOOM PROP INSTALLATION (ANSI)​

FIGURE 2-33. BOOM PROP INSTALLATION (CANADA)​

FIGURE 2-34. BOOM PROP BRACKET​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. BASKET, PERSONNEL (ENGLISH DECALS)​

FIGURE 3-2. BASKET, PERSONNEL (ENGLISH/FRENCH DECALS)​

FIGURE 3-3. BASKET, PERSONNEL (ISO DECALS)​

FIGURE 3-4. BASKET ASSEMBLY​

FIGURE 3-5. BOOM - ADJUSTABLE​

FIGURE 3-6. BOOM - ADJUSTABLE (FORK MOUNTED)​

FIGURE 3-7. BOOM - 3FT WITH WINCH​

FIGURE 3-8. BOOM - 12FT WITH WINCH​

FIGURE 3-9. BOOM - 12FT WITHOUT WINCH (WELDED ON HOOK)​

FIGURE 3-10. BOOM - 12FT WITHOUT WINCH (BOLTED ON HOOK)​

FIGURE 3-11. BOOM - 15FT WITHOUT WINCH (WELDED ON HOOK)​

FIGURE 3-12. BOOM - 15FT WITHOUT WINCH (BOLTED ON HOOK)​

FIGURE 3-13. BUCKET - 72IN 1.0 YD³​

FIGURE 3-14. BUCKET - 96IN 1.3 YD³ (GENERAL PURPOSE)​

FIGURE 3-15. BUCKET - 96IN 1.3 YD³ (MULTI-PURPOSE)​

FIGURE 3-16. BUCKET - 102IN 2.0 YD³​

FIGURE 3-17. BUCKET - FORK MOUNTED (1.0 M³)​

FIGURE 3-18. CARRIAGE ASSEMBLY - 48IN SIDE SHIFT​

FIGURE 3-19. CARRIAGE ASSEMBLY - 50IN​

FIGURE 3-20. CARRIAGE ASSEMBLY - 50IN DUAL FORK POSITIONING (10K)​

FIGURE 3-21. CARRIAGE ASSEMBLY - 50IN DUAL FORK POSITIONING (12K)​

FIGURE 3-22. CARRIAGE ASSEMBLY - DUAL FORK VALVE & FITTINGS​

FIGURE 3-23. CARRIAGE ASSEMBLY - 50IN/12000# CAPACITY SIDE TILT (WITH BASE PIVOT WEAR PADS)​

FIGURE 3-24. CARRIAGE ASSEMBLY - 50IN/12000# CAPACITY SIDE TILT (WITHOUT BASE PIVOT WEAR PADS)​

FIGURE 3-25. CARRIAGE ASSEMBLY - 60IN​

FIGURE 3-26. CARRIAGE ASSEMBLY - 60IN/12000# CAPACITY SIDE TILT (WITH BASE PIVOT WEAR PADS)​

FIGURE 3-27. CARRIAGE ASSEMBLY - 60IN/12000# CAPACITY SIDE TILT (WITHOUT BASE PIVOT WEAR PADS)​

FIGURE 3-28. CARRIAGE ASSEMBLY - 72IN​

FIGURE 3-29. CARRIAGE ASSEMBLY - 72IN FORK POSITIONING (12K)​

FIGURE 3-30. CARRIAGE ASSEMBLY - 72IN/12000# CAPACITY SIDE TILT (WITHOUT BASE PIVOT WEAR PADS)​

FIGURE 3-31. CARRIAGE ASSEMBLY - 72IN/12000# CAPACITY SIDE TILT (WITH BASE PIVOT WEAR PADS)​

FIGURE 3-32. CARRIAGE ASSEMBLY - 72IN 90 DEGREE SWING​

FIGURE 3-33. CARRIAGE ASSEMBLY – 96IN/12000 CAPACITY STANDARD​

FIGURE 3-34. CARRIAGE ASSEMBLY - SWING (180 )​

FIGURE 3-35. CARRIAGE INSTALLATION - DRYWALL SWING​

FIGURE 3-36. CARRIAGE ASSEMBLY - DRYWALL ROTATING CARRIAGE​

FIGURE 3-37. CARRIAGE ASSEMBLY - DRYWALL BOARD HANDLER​

FIGURE 3-38. CARRIAGE ASSEMBLY - DRYWALL PIVOT FRAME GROUP​

FIGURE 3-39. CARRIAGE ASSEMBLY - DRYWALL CYLINDER​

FIGURE 3-40. CARRIAGE ASSEMBLY - DRYWALL HYDRAULIC GROUP​

FIGURE 3-41. CARRIAGE ASSEMBLY - DRYWALL VALVE ASSEMBLY​

FIGURE 3-42. CARRIAGE ASSEMBLY - DRYWALL CYLINDER​

FIGURE 3-43. CARRIAGE ASSEMBLY - DRYWALL FORK GROUP​

FIGURE 3-44. FORK - 1.6INX6INX60INLUMBER FORK​

FIGURE 3-45. FORK - 2INX2INX48IN BLOCK FORK​

FIGURE 3-46. FORK - 2INX6INX48IN TAPERED FORK​

FIGURE 3-47. FORK - 2INX6INX72IN LUMBER FORK​

FIGURE 3-48. FORK - 2INX7INX60INLUMBER FORK​

FIGURE 3-49. FORK - 2.36INX4INX48IN PALLET FORK​

FIGURE 3-50. FORK - 2.36INX4INX48IN PALLET FORK (DUAL:FORK POSITIONING)​

FIGURE 3-51. FORK - 2.36INX4INX60IN PALLET FORK (DUAL:FORK POSITIONING)​

FIGURE 3-52. FORK - 2.36INX5INX48IN PALLET FORK (WITH OR WITHOUT DUAL FORK POSITIONING)​

FIGURE 3-53. FORK - 2.36INX5INX60IN PALLET FORK (WITH OR WITHOUT DUAL FORK POSITIONING)​

FIGURE 3-54. FORK - 2.36INX5INX72IN PALLET FORK (DUAL:FORK POSITIONING) (Prior to SN 0160139974, Prior to SN 0160139955, Including 0160073784 and 0160130180)​

FIGURE 3-55. FORK - 2.36INX6INX60IN PALLET FORK​

FIGURE 3-56. FORK 2.36X5X96/12000# CAPACITY​

FIGURE 3-57. FORK CLAMPS INSTALLATION​

FIGURE 3-58. FORK EXTENSION - 90IN​

FIGURE 3-59. PLATFORM (FORK MOUNTED) (4X9.8)​

FIGURE 3-60. PLATFORM (FORK MOUNTED) (4X8 WITH DOORS)​

FIGURE 3-61. HOOK - COUPLER MOUNTED​

FIGURE 3-62. HOOK - FORK MOUNTED​

FIGURE 3-63. LIFTING HOOK (10K)​

FIGURE 3-64. MAST - 8FT​

FIGURE 3-65. MAST - 8FT SIDE TILT​

FIGURE 3-66. MAST CYLINDER ASSEMBLY​

FIGURE 3-67. MAST DECAL KIT​

FIGURE 3-68. PIPE HANDLER​

FIGURE 3-69. SWEEPER ASSEMBLY​

FIGURE 3-70. SWEEPER - HOPPER ASSEMBLY​

FIGURE 3-71. SWEEPER - BODY ASSEMBLY​

FIGURE 3-72. SWEEPER - MOTOR ASSEMBLY​

FIGURE 3-73. SWEEPER - IDLER ASSEMBLY​

FIGURE 3-74. SWEEPER - CORE ASSEMBLY​

FIGURE 3-75. SWEEPER - HYDRAULIC SINGLE MOTOR ASSEMBLY​

FIGURE 3-76. TRASH HOPPER​

FIGURE 3-77. TELESCOPE PIVOT ADJUSTABLE JIB (10K)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (ULS)​

FIGURE 4-2. ENGINE INSTALLATION (LS)​

FIGURE 4-3. 3.8L ENGINE (ULS)​

FIGURE 4-4. 3.8L ENGINE (LS)​

FIGURE 4-5. FUEL LINES INSTALLATION (ULS)​

FIGURE 4-6. FUEL LINES INSTALLATION (LS)​

FIGURE 4-7. PRIMARY FUEL FILTER INSTALLATION (ULS)​

FIGURE 4-8. PRIMARY FUEL FILTER INSTALLATION (LS)​

FIGURE 4-9. FUEL TANK ASSEMBLY​

FIGURE 4-10. COOLING PACKAGE INSTALLATION (ULS)​

FIGURE 4-11. COOLING PACKAGE INSTALLATION (LS)​

FIGURE 4-12. RADIATOR COOLING PACKAGE​

FIGURE 4-13. HOC LINES INSTALLATION​

FIGURE 4-14. COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-15. COOLANT LINES INSTALLATION (LS)​

FIGURE 4-16. CAC LINES INSTALLATION (ULS)​

FIGURE 4-17. CAC LINES INSTALLATION (LS)​

FIGURE 4-18. TOC LINES INSTALLATION​

FIGURE 4-19. SURGE TANK INSTALLATION​

FIGURE 4-20. FAN INSTALLATION​

FIGURE 4-21. FAN GUARD INSTALLATION​

FIGURE 4-22. AIR INTAKE LINES INSTALLATION (ULS)​

FIGURE 4-23. AIR CLEANER LINES INSTALLATION (LS)​

FIGURE 4-24. AIR CLEANER INSTALLATION (ULS)​

FIGURE 4-25. AIR CLEANER INSTALLATION (LS)​

FIGURE 4-26. AIR CLEANER ASSEMBLY (90/100KW)​

FIGURE 4-27. AIR INTAKE DUCT INSTALLATION​

FIGURE 4-28. EXHAUST INSTALLATION (ULS)​

FIGURE 4-29. EXHAUST INSTALLATION (LS)​

FIGURE 4-30. MUFFLER INSTALLATION (LS)​

FIGURE 4-31. DEF LINES INSTALLATION​

FIGURE 4-32. DEF PUMP LINES INSTALLATION​

FIGURE 4-33. DEF TANK INSTALLATION​

FIGURE 4-34. DEF PUMP AND CONTROL INSTALLATION​

FIGURE 4-35. UREA PUMP​

FIGURE 4-36. DEF TANK ASSEMBLY​

FIGURE 4-37. DEF BREATHER VALVE​

FIGURE 4-38. ENGINE PARTS INSTALLATION (NO HEATER)​

FIGURE 4-39. ENGINE PARTS INSTALLATION (HEATER)​

FIGURE 4-40. A/C PUMP INSTALLATION (ULS)​

FIGURE 4-41. A/C PUMP INSTALLATION (LS)​

FIGURE 4-42. A/C LINES INSTALLATION​

FIGURE 4-43. ENGINE OIL QUICK DRAIN INSTALLATION​

FIGURE 4-44. FUEL CAP ASSEMBLY​

FIGURE 4-45. HEATER BREATHER (Prior to SN 0160143912, Prior to SN 0160143931)​

FIGURE 4-46. HEATER BREATHER - CUMMINS (110HP) (SN 0160143913 to Present, SN 0160143932 to Present)​

FIGURE 4-47. AIR INTAKE SHUT OFF VALVE INSTALLATION​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. TRANSMISSION INSTALLATION​

FIGURE 5-2. POWERSHIFT TRANSMISSION​

FIGURE 5-3. TRANSMISION, ENGINE CONNECTION​

FIGURE 5-4. TRANSMISSION, CONVERTER​

FIGURE 5-5. TRANSMISSION, INPUT​

FIGURE 5-6. TRANSMISSION, HOUSING GROUP 1​

FIGURE 5-7. TRANSMISSION, HOUSING GROUP 2​

FIGURE 5-8. TRANSMISSION, CLUTCH GROUP 1​

FIGURE 5-9. TRANSMISSION, CLUTCH GROUP 2​

FIGURE 5-10. TRANSMISSION, COUPLING GROUP 1​

FIGURE 5-11. TRANSMISSION, COUPLING GROUP 2​

FIGURE 5-12. TRANSMISSION, COUPLING GROUP 3​

FIGURE 5-13. TRANSMISSION, COUPLING GROUP 4​

FIGURE 5-14. TRANSMISSION, OUTPUT​

FIGURE 5-15. TRANSMISSION, POWER TAKE-OFF​

FIGURE 5-16. TRANSMISSION, CONTROL UNIT​

FIGURE 5-17. TRANSMISSION, SHIFT SYSTEM​

FIGURE 5-18. TRANSMISSION, PRESSURE REGULATOR​

FIGURE 5-19. TRANSMISSION, PRESSURE OIL PUMP​

FIGURE 5-20. TRANSMISSION, INDUCTIVE TRANSMITTER​

FIGURE 5-21. TRANSMISSION, FILTER​

FIGURE 5-22. TRANSMISSION, OIL DIPSTICK​

FIGURE 5-23. TRANSMISSION, ACCESSORIES​

FIGURE 5-24. TRANSMISSION, TRANSFER BOX HOUSING 1​

FIGURE 5-25. TRANSMISSION, TRANSFER BOX HOUSING 2​

FIGURE 5-26. TRANSMISSION, TRANSFER BOX HOUSING INPUT​

FIGURE 5-27. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1​

FIGURE 5-28. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 2​

FIGURE 5-29. DRIVE TRAIN INSTALLATION​

FIGURE 5-30. DRIVE SHAFTS INSTALLATION​

FIGURE 5-31. FRONT DRIVE SHAFT INSTALLATION​

FIGURE 5-32. FRONT DRIVE SHAFT ASSEMBLY​

FIGURE 5-33. FRONT MID SHAFT INSTALLATION​

FIGURE 5-34. FRONT MID DRIVE SHAFT ASSEMBLY​

FIGURE 5-35. REAR DRIVE SHAFT INSTALLATION​

FIGURE 5-36. REAR DRIVE SHAFT ASSEMBLY​

FIGURE 5-37. FRONT AXLE INSTALLATION​

FIGURE 5-38. FRONT AXLE MOUNTING INSTALLATION, 110HP​

FIGURE 5-39. FRONT AXLE ASSEMBLY - CENTRAL HOUSING​

FIGURE 5-40. FRONT AXLE ASSEMBLY - DIFFERENTIAL​

FIGURE 5-41. FRONT AXLE ASSEMBLY - HUB REDUCTION​

FIGURE 5-42. FRONT AXLE ASSEMBLY - BRAKES​

FIGURE 5-43. FRONT AXLE ASSEMBLY - STEERING​

FIGURE 5-44. FRONT AXLE ASSEMBLY - TRUION​

FIGURE 5-45. REAR AXLE INSTALLATION​

FIGURE 5-46. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-47. REAR AXLE ASSEMBLY - CENTRAL HOUSING​

FIGURE 5-48. REAR AXLE ASSEMBLY - DIFFERENTIAL​

FIGURE 5-49. REAR AXLE ASSEMBLY - HUB REDUCTION​

FIGURE 5-50. REAR AXLE ASSEMBLY - BRAKES​

FIGURE 5-51. REAR AXLE ASSEMBLY - STEERING​

FIGURE 5-52. REAR AXLE ASSEMBLY - TRUNION​

FIGURE 5-53. LSI AXLE SENSOR INSTALLATION​

FIGURE 5-54. LSI SENSOR INSTALLATION​

FIGURE 5-55. TIRE/WHEEL SET 14-24 16PR - AIR​

FIGURE 5-56. TIRE/WHEEL SET - 14.00-24 FOAM FILLED​

FIGURE 5-57. TIRE/WHEEL SET - 14.00-24 E-3 FOAM FILLED (SUNSHINE)​

FIGURE 5-58. TIRE/WHEEL SET 14-24 - FOAM-FILLED (E-3) (NON-MARKING) (SUNSHINE)​

FIGURE 5-59. TIRE/WHEEL SET 14-24 SOLIDBOSS (DIRECTIONAL)​

FIGURE 5-60. TIRE/WHEEL SET - 14.00-24 SOLIDEAL (DIRECTIONAL)​

FIGURE 5-61. TIRE/WHEEL SET 14-28 SOLIDBOSS (DIRECTIONAL)​

FIGURE 5-62. TIRE/WHEEL SET 14-28 SOLIDBOSS (NON-DIRECTIONAL)​

FIGURE 5-63. TIRE/WHEEL SET - 17.50-25 AIR​

FIGURE 5-64. TIRE/WHEEL SET - 17.50-25 - FOAM FILLED​

FIGURE 5-65. TIRE SET - 18 X 625 (TURF PNEUMATIC)​

FIGURE 5-66. TIRE/WHEEL SET 360/85-28 - SOLID​

FIGURE 5-67. TIRE/WHEEL SET 400/75-28 - AIR​

FIGURE 5-68. TIRE/WHEEL SET - 400/75-28 - PNEUMATIC NON MARKING​

FIGURE 5-69. TIRE/WHEEL SET 400/75-28 - FOAM FILLED​

FIGURE 5-70. TIRE/WHEEL SET 400/75-28 - FOAM FILLED NON MARKING​

FIGURE 5-71. FENDER INSTALLATION​

FIGURE 5-72. WHEEL CHOCK INSTALLATION (Prior to SN 0160139974, Prior to SN 0160139955, Including 0160073784 and 0160130180)​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING​

FIGURE 6-2. CAB MOUNTS INSTALLATION​

FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATION​

FIGURE 6-4. CAB FENDER INSTALLATION​

FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)​

FIGURE 6-6. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-7. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-8. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-9. OROPS CAB INSTALLATION​

FIGURE 6-10. EROPS CAB INSTALLATION​

FIGURE 6-11. LSI ENCLOSED CAB INSTALLATION​

FIGURE 6-12. LSI OPEN CAB INSTALLATION​

FIGURE 6-13. CAB, TRIM KIT​

FIGURE 6-14. CAB, TRIM KIT​

FIGURE 6-15. CAB, EPD CAULK​

FIGURE 6-16. OPEN CAB ASSEMBLY​

FIGURE 6-17. OPEN CAB PLUG GROUP​

FIGURE 6-18. OPEN CAB, LSI DISPLAY INSTALLATION​

FIGURE 6-19. ENCLOSED CAB ASSEMBLY​

FIGURE 6-20. REAR WINDOW INSTALLATION​

FIGURE 6-21. DOOR INSTALLATION​

FIGURE 6-22. ENCLOSED CAB PLUG GROUP​

FIGURE 6-23. LSI DISPLAY INSTALLATION​

FIGURE 6-24. BASIC MIRROR INSTALLATION​

FIGURE 6-25. FRONT COVER INSTALLATION (ENCLOSED CAB)​

FIGURE 6-26. FRONT COVER INSTALLATION (OPEN CAB)​

FIGURE 6-27. LEVEL INDICATOR INSTALLATION​

FIGURE 6-28. FRONT WIPER INSTALLATION​

FIGURE 6-29. WASHER TANK INSTALLATION​

FIGURE 6-30. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)​

FIGURE 6-31. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)​

FIGURE 6-32. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)​

FIGURE 6-33. HEADLINER INSTALLATION​

FIGURE 6-34. TRIM INSTALLATION - OPEN CAB​

FIGURE 6-35. TRIM INSTALLATION - ENCLOSED CAB​

FIGURE 6-36. DASH COVER ASSEMBLY - ENCLOSED CAB​

FIGURE 6-37. OPEN CAB FRONT COVER​

FIGURE 6-38. ENCLOSED CAB FRONT COVER​

FIGURE 6-39. SEAT INSTALLATION - CLOTH (ORANGE SEAT BELT)​

FIGURE 6-40. SEAT INSTALLATION - VINYL​

FIGURE 6-41. SEAT (ORANGE SEAT BELT)​

FIGURE 6-42. SEAT ASSEMBLY​

FIGURE 6-43. ARMREST​

FIGURE 6-44. SEAT BELT INSTALLATION (3 INCH)​

FIGURE 6-45. HEATER INSTALLATION​

FIGURE 6-46. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-47. HEATER ASSEMBLY​

FIGURE 6-48. HEATER ASSEMBLY​

FIGURE 6-49. HEATER AND A/C ASSEMBLY​

FIGURE 6-50. HEATER AND A/C ASSEMBLY​

FIGURE 6-51. CAB CONDENSER ASSEMBLY​

FIGURE 6-52. A/C RECEIVER DRIER​

FIGURE 6-53. CONDENSER​

FIGURE 6-54. REAR WIPER INSTALLATION​

FIGURE 6-55. ROOF WIPER INSTALLATION​

FIGURE 6-56. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-57. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-58. NON SKID TAPE INSTALLATION​

FIGURE 6-59. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)​

FIGURE 6-60. SWITCH LIGHT INSTALLATION​

FIGURE 6-61. ROOF PIGTAIL CAP INSTALLATION​

FIGURE 6-62. NO SUNSCREEN INSTALLATION​

FIGURE 6-63. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-64. REAR WINDOW EXIT DECAL INSTALLATION - ENCLOSED CAB​

FIGURE 6-65. ROOF PIGTAIL INSTALLATION​

FIGURE 6-66. FILTER TRAY PANEL​

FIGURE 6-67. FRONT DUCT COVER​

FIGURE 6-68. WASHER BOTTLE​

FIGURE 6-69. REAR WINDOW ASSEMBLY​

FIGURE 6-70. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-71. CAB LATCH ASSEMBLY​

FIGURE 6-72. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-73. DOOR ASSEMBLY​

FIGURE 6-74. DOOR STRAP INSTALLATION​

FIGURE 6-75. CAB DOOR​

FIGURE 6-76. FIRE EXTINGUISHER INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-2. ACCELERATOR PEDAL​

FIGURE 7-3. BRAKE PEDAL INSTALLATION​

FIGURE 7-4. BRAKE PEDAL​

FIGURE 7-5. BRAKE PEDAL PLATE​

FIGURE 7-6. STEERING COLUMN INSTALLATION NO FNR LEVER​

FIGURE 7-7. STEERING COLUMN INSTALLATION​

FIGURE 7-8. STEERING WHEEL INSTALLATION​

FIGURE 7-9. STEERING WHEEL​

FIGURE 7-10. HORN BUTTON INSTALLATION​

FIGURE 7-11. JOYSTICK INSTALLATION (ELOBAU BRAND)​

FIGURE 7-12. JOYSTICK INSTALLATION (BOSCH/REXROTH BRAND)​

FIGURE 7-13. JOYSTICK ASSEMBLY (ELOBAU BRAND)​

FIGURE 7-14. JOYSTICK ASSEMBLY (BOSCH/REXROTH BRAND)​

FIGURE 7-15. OUTRIGGER SWITCHES INSTALLATION​

FIGURE 7-16. COLUMN CLAMP INSTALLATION​

FIGURE 7-17. WIPER-TURN SWITCH INSTALLATION​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULICS INSTALLATION​

FIGURE 8-2. AXLE (FRONT) LINES INSTALLATION​

FIGURE 8-3. AXLE (REAR) LINES INSTALLATION​

FIGURE 8-4. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-5. BOOM HYDRAULIC TUBES INSTALLATION​

FIGURE 8-6. BOOM HOSES INSTALLATION​

FIGURE 8-7. BOOM AUXILIARY HYDRAULIC INSTALLATION​

FIGURE 8-8. BOOM AUXILIARY HYDRAULIC INSTALLATION WITH HYDRAULIC COUPLER​

FIGURE 8-9. CAB HYDRAULIC INSTALLATION​

FIGURE 8-10. COUPLER VALVE & FITTING ASSEMBLY​

FIGURE 8-11. ENGINE BAY HYDRAULIC INSTALLATION​

FIGURE 8-12. EXTEND/RETRACT CYLINDER VALVE INSTALLATION​

FIGURE 8-13. FRAME HYDRAULIC INSTALLATION​

FIGURE 8-14. FRAME LEVEL AND OUTRIGGER VALVE INSTALLATION​

FIGURE 8-15. FRAME LEVEL CYLINDER INSTALLATION​

FIGURE 8-16. FRAME LEVEL AND OUTRIGGER VALVE & FITTINGS ASSEMBLY​

FIGURE 8-17. LIFT CYLINDER VALVE INSTALLATION WITHOUT RIDE CONTROL​

FIGURE 8-18. LIFT CYLINDER & FITTING ASSEMBLY (1055)​

FIGURE 8-19. LIFT CYLINDER INSTALLATION (1255)​

FIGURE 8-20. MAIN CONTROL VALVE INSTALLATION​

FIGURE 8-21. MAIN CONTROL VALVE & FITTINGS ASSEMBLY​

FIGURE 8-22. PIPE HANDLER VALVE & FITTINGS ASSEMBLY​

FIGURE 8-23. PISTON PUMP INSTALLATION​

FIGURE 8-24. PISTON PUMP & FITTINGS ASSEMBLY​

FIGURE 8-25. PRIORITY FUNCTION MANIFOLD INSTALLATION​

FIGURE 8-26. PRIORITY FUNCTION MANIFOLD & FITTINGS ASSEMBLY​

FIGURE 8-27. CYLINDER & VALVE INSTALLATION - STABILIZER (REAR AXLE) (Prior to SN 0160141595, Prior to SN 0160141573)​

FIGURE 8-28. CYLINDER & VALVE INSTALLATION - STABILIZER (REAR AXLE) (SN 0160141596 to Present, SN 0160141574 to Present)​

FIGURE 8-29. RIDE CONTROL INSTALLATION (1055)​

FIGURE 8-30. RIDE CONTROL INSTALLATION (1255)​

FIGURE 8-31. RIDE CONTROL HYDRAULIC LINES​

FIGURE 8-32. SAHR BRAKE VALVE INSTALLATION​

FIGURE 8-33. SAHR BRAKE VALVE & FITTINGS ASSEMBLY​

FIGURE 8-34. STEER COLUMN CHECK VALE & FITTINGS ASSEMBLY​

FIGURE 8-35. STEER SELECT VALVE INSTALLATION​

FIGURE 8-36. STEER SELECT VALVE & FITTINGS ASSEMBLY​

FIGURE 8-37. VALVE ASSEMBLY - STABILIZER (REAR AXLE) (Prior to SN 0160141595, Prior to SN 0160141573)​

FIGURE 8-38. VALVE ASSEMBLY - STABILIZER (REAR AXLE) (SN 0160141596 to Present, SN 0160141574 to Present)​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER GROUP INSTALLATION (1055)​

FIGURE 9-2. CYLINDER GROUP INSTALLATION (1255)​

FIGURE 9-3. CYLINDER ASSEMBLY - BUCKET (GRAPPLE)​

FIGURE 9-4. CYLINDER ASSEMBLY - CARRIAGE DUAL FORKS​

FIGURE 9-5. CYLINDER ASSEMBLY - CARRIAGE SIDE SHIFT​

FIGURE 9-6. CYLINDER ASSEMBLY - CARRIAGE SIDE SHIFT​

FIGURE 9-7. CYLINDER ASSEMBLY - CARRIAGE SIDE TILT​

FIGURE 9-8. CYLINDER ASSEMBLY - CARRIAGE SWING​

FIGURE 9-9. CYLINDER ASSEMBLY - COMPENSATION (1055)​

FIGURE 9-10. CYLINDER ASSEMBLY - COMPENSATION (1255)​

FIGURE 9-11. CYLINDER ASSEMBLY - COUPLER​

FIGURE 9-12. CYLINDER ASSEMBLY - EXTENT/RETRACT​

FIGURE 9-13. CYLINDER ASSEMBLY - FORK POSITIONING​

FIGURE 9-14. CYLINDER ASSEMBLY - FRAME LEVEL​

FIGURE 9-15. CYLINDER ASSEMBLY - LIFT (1055)​

FIGURE 9-16. CYLINDER ASSEMBLY - LIFT (1255)​

FIGURE 9-17. CYLINDER ASSEMBLY - OUTRIGGER​

FIGURE 9-18. CYLINDER ASSEMBLY - PIPE HANDLER​

FIGURE 9-19. CYLINDER ASSEMBLY - STABILIZER (REAR AXLE)​

FIGURE 9-20. CYLINDER AND FITTINGS ASSEMBLY - TILT (1055)​

FIGURE 9-21. CYLINDER ASSEMBLY - TILT (1055)​

FIGURE 9-22. CYLINDER AND FITTINGS ASSEMBLY - TILT (1255)​

FIGURE 9-23. CYLINDER ASSEMBLY - TILT (1255)​

FIGURE 9-24. PUMP ASSEMBLY - PISTON​

FIGURE 9-25. TANK ASSEMBLY - HYDRAULIC​

FIGURE 9-26. TANK FILTER ASSEMBLY - HYDRAULIC​

FIGURE 9-27. VALVE ASSEMBLY - AIR SHUT OFF​

FIGURE 9-28. VALVE ASSEMBLY - COUNTERBALANCE​

FIGURE 9-29. VALVE ASSEMBLY - COUPLER DIVERTER​

FIGURE 9-30. VALVE ASSEMBLY - FLOW DIVIDER (CARRIAGE WITH DUAL FORKS)​

FIGURE 9-31. VALVE ASSEMBLY - FRAME & OUTRIGGER​

FIGURE 9-32. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 9-33. VALVE ASSEMBLY - PRIORITY MANIFOLD VALVE​

FIGURE 9-34. VALVE ASSEMBLY - SAHR BRAKE​

FIGURE 9-35. VALVE ASSEMBLY - STABILIZER (REAR AXLE)​

FIGURE 9-36. VALVE ASSEMBLY - STEER VALVE​

FIGURE 9-37. VALVE ASSEMBLY - STEER VALVE (ORBITAL)​

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)​

FIGURE 10-3. AIR SHUT OFF VALVE HARNESS​

FIGURE 10-4. AIR SHUT OFF VALVE HARNESS (ENGINE)​

FIGURE 10-5. ALARM INSTALLATION - BACKUP​

FIGURE 10-6. ALARM INSTALLATION - WHITE NOISE​

FIGURE 10-7. ARCTIC COLD WEATHER PACKAGE INSTALLATION (ULS) (Prior to SN 0160143912, Prior to SN 0160143931)​

FIGURE 10-8. ARCTIC COLD WEATHER PACKAGE INSTALLATION )110HP) (ULS) (SN 0160143913 to Present, SN 0160143932 to Present)​

FIGURE 10-9. ARCTIC COLD WEATHER PACKAGE INSTALLATION (LS)​

FIGURE 10-10. BATTERY INSTALLATION​

FIGURE 10-11. BATTERY INSTALLATION - ARCTIC​

FIGURE 10-12. BOOM ANGLE SENSOR INSTALLATION​

FIGURE 10-13. BOOM ANGLE SENSOR INSTALLATION (CAN ONLY)​

FIGURE 10-14. BOOM AUXILIARY ELECTRIC INSTALLATION​

FIGURE 10-15. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION​

FIGURE 10-16. BOOM AUXILIARY ELECTRIC HARNESS​

FIGURE 10-17. CAB ELECTRICAL INSTALLATION​

FIGURE 10-18. CAB HARNESS​

FIGURE 10-19. CAB (ENCLOSED) ELECTRICAL INSTALLATION WITH OPTIONS​

FIGURE 10-20. CAB ELECTRICAL INSTALLATION - OPEN​

FIGURE 10-21. CAB OPTION 1 HARNESS​

FIGURE 10-22. CAB OPTION 2 HARNESS​

FIGURE 10-23. CAB - OPTION HARNESS​

FIGURE 10-24. CAB ALARM HARNESS - SEAT BELT​

FIGURE 10-25. CAB - A/C OPTION HARNESS​

FIGURE 10-26. CAB - COMMUNICATION ANALYZER CABLE​

FIGURE 10-27. CAB - DASH ELECTRICAL INSTALLATION (LS)​

FIGURE 10-28. CAB - DASH ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-29. CAB FUSE BOARD ASSEMBLY - STANDARD​

FIGURE 10-30. CAB FUSE BOARD ASSEMBLY - OPTION 1​

FIGURE 10-31. CAB FUSE BOARD ASSEMBLY - OPTION 2​

FIGURE 10-32. CAB KEY HARNESS​

FIGURE 10-33. CAB - MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 10-34. CAMERA INSTALLATION - REVERSE​

FIGURE 10-35. MULTI VIEW CAMERA INSTALLATION​

FIGURE 10-36. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 10-37. CLEARSKY HARNESS - CS550 BEACON​

FIGURE 10-38. TELEMATICS READY INSTALLATION​

FIGURE 10-39. TELEMATICS READY INSTALLATION​

FIGURE 10-40. TELEMATICS INSTALLATION (CUSTOMER SUPPLIED)​

FIGURE 10-41. TELEMATICS HARNESS - CUSTOMER SUPPLIED VERSION​

FIGURE 10-42. DEF PURGE LIGHT HARNESS​

FIGURE 10-43. ENGINE BAY ELECTRICAL INSTALLATION (LS)​

FIGURE 10-44. ENGINE BAY ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-45. ENGINE BAY WIRING INSTALLATION (LS)​

FIGURE 10-46. ENGINE BAY WIRING INSTALLATION (ULS)​

FIGURE 10-47. ENGINE WIRING INSTALLATION (LS)​

FIGURE 10-48. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 10-49. ENGINE HARNESS​

FIGURE 10-50. ENGINE HARNESS​

FIGURE 10-51. ENGINE ECU INSTALLATION (LS)​

FIGURE 10-52. ENGINE ECU INSTALLATION (ULS)​

FIGURE 10-53. ENGINE/FRAME HARNESS​

FIGURE 10-54. FRAME ELECTRICAL INSTALLATION​

FIGURE 10-55. FRAME POWER DISTRIBUTION ELECTRICAL BOX​

FIGURE 10-56. FRAME WIRING INSTALLATION (LS)​

FIGURE 10-57. FRAME WIRING INSTALLATION (ULS)​

FIGURE 10-58. FRONT FRAME HARNESS​

FIGURE 10-59. FRAME HARNESS - FRONT​

FIGURE 10-60. FRAME HARNESS - FRONT​

FIGURE 10-61. FRAME HARNESS - REAR​

FIGURE 10-62. HEATER INSTALLATION - FUEL FILTER​

FIGURE 10-63. HEATER INSTALLATION - TANK (HYDRAULIC)​

FIGURE 10-64. HVAC ACTUATOR HARNESS​

FIGURE 10-65. JOYSTICK HARNESS​

FIGURE 10-66. LIGHTS - BOOM WORKLIGHTS & SWITCH INSTALLATION​

FIGURE 10-67. LIGHTS - BOOM WORKLIGHTS HARNESS INSTALLATION (LED)​

FIGURE 10-68. LIGHTS - BOOM WORKKLIGHTS HARNESS​

FIGURE 10-69. LIGHTS - CAB WORK LIGHTS INSTALLATION (A/C) (LED)​

FIGURE 10-70. LIGHTS - CAB WORK LIGHTS INSTALLATION (NO A/C) (LED)​

FIGURE 10-71. LIGHTS - ROADLIGHTS INSTALLATION​

FIGURE 10-72. LIGHTS - ROADLIGHTS DRIVING LIGHTS (LH)​

FIGURE 10-73. LIGHTS - ROADLIGHTS DRIVING LIGHTS (RH)​

FIGURE 10-74. LIGHTS - ROADLIGHTS DRIVING LIGHTS HARNESS​

FIGURE 10-75. LIGHTS - ROADLIGHTS TAILLIGHT (LH)​

FIGURE 10-76. LIGHTS - ROADLIGHTS TAILLIGHT (RH)​

FIGURE 10-77. LIGHTS - TAILLIGHTS HARNESS​

FIGURE 10-78. LSI HARNESS - BOOM RETRACT​

FIGURE 10-79. PLATFORM HARNESS​

FIGURE 10-80. REVERSE SENSOR INSTALLATION​

FIGURE 10-81. REVERSE SENSOR HARNESS​

FIGURE 10-82. RIDE CONTROL HARNESS INSTALLATION​

FIGURE 10-83. RIDE CONTROL BOOM FLAT HARNESS​

FIGURE 10-84. ROOF PIGTAIL HARNESS INSTALLATION​

FIGURE 10-85. ROOF PIGTAIL HARNESS​

FIGURE 10-86. TBAP HARNESS​

FIGURE 10-87. USB CHARGER INSTALLATION​

SECTION 11 - DECALS

FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-2. DECAL INSTALLATION (1055)​

FIGURE 11-3. DECAL INSTALLATION (1255)​

FIGURE 11-4. DECAL INSTALLATION (ANSI)​

FIGURE 11-5. DECAL INSTALLATION (ISO)​

FIGURE 11-6. DECAL INSTALLATION​

FIGURE 11-7. DECAL INSTALLATION (ENGLISH/SPANISH)​

FIGURE 11-8. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

FIGURE 11-9. CAPACITY CHART (ANSI) (1055)​

FIGURE 11-10. CAPACITY CHART (ANSI) (1255)​

FIGURE 11-11. CAPACITY CHART (METRIC) (1055)​

FIGURE 11-12. CAPACITY CHART (METRIC) (1255)​

FIGURE 11-13. DECAL INSTALLATION - JLG (74HP)​

FIGURE 11-14. DECAL INSTALLATION - JLG (110HP)​

FIGURE 11-15. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-16. REVERSE SENSOR SYSTEM DECAL​

FIGURE 11-17. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)​

FIGURE 11-18. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX