JLG Telehandler 1043 Parts Manual 31211315

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JLG Telehandler 1043 Parts Manual 31211315
Size: 83.25 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Manual
Model: JLG 1043 Telehandler
Part Number: 31211315
Publication Date: 2024
Number of Pages: 1162 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. FRAME (OUTRIGGERS) (SN 0160079247 through 0160084857)​

FIGURE 1-2. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-3. ENGINE ENCLOSURE COVER INSTALLATION​

FIGURE 1-4. HOOD ASSEMBLY​

FIGURE 1-5. HOOD ASSEMBLY​

FIGURE 1-6. COVER INSTALLATION (OUTRIGGERS) (ULS)​

FIGURE 1-7. COVER INSTALLATION (OUTRIGGERS) (LS)​

FIGURE 1-8. COUNTERWEIGHT INSTALLATION​

FIGURE 1-9. TANK INSTALLATION​

FIGURE 1-10. FUEL TANK INSTALLATION​

FIGURE 1-11. HYDRAULIC TANK INSTALLATION​

FIGURE 1-12. FUEL CAP ASSEMBLY​

FIGURE 1-13. OUTRIGGERS INSTALLATION​

FIGURE 1-14. OUTRIGGER CYLINDER INSTALLATION (Prior to SN 0160078786)​

FIGURE 1-15. MIRROR INSTALLATION​

FIGURE 1-16. BOOM PROP INSTALLATION (ANSI)​

FIGURE 1-17. BOOM PROP INSTALLATION​

FIGURE 1-18. BOOM PROP BRACKET​

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY​

FIGURE 2-2. FIRST BOOM SECTION ASSEMBLY​

FIGURE 2-3. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-4. THIRD BOOM SECTION ASSEMBLY​

FIGURE 2-5. RETRACT CHAIN SHEAVE​

FIGURE 2-6. RETRACT CHAIN INSTALLATION​

FIGURE 2-7. EXTEND CHAIN INSTALLATION​

FIGURE 2-8. PINS INSTALLATION​

FIGURE 2-9. EXTEND CHAIN ROLLER​

FIGURE 2-10. HOSE BRACKET INSTALLATION​

FIGURE 2-11. BOOM PINNING INSTALLATION​

FIGURE 2-12. LIFT CYLINDER PINS INSTALLATION​

FIGURE 2-13. COMPENSATION CYLINDER PINS INSTALLATION​

FIGURE 2-14. BOOM PIVOT PIN INSTALLATION​

FIGURE 2-15. MANUAL QUICK COUPLER INSTALLATION​

FIGURE 2-16. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-17. BOOM PIN INSTALLATION​

FIGURE 2-18. TILT CYLINDER PIN INSTALLATION​

FIGURE 2-19. BOOM ANGLE INDICATOR INSTALLATION​

FIGURE 2-20. BOOM BRUSHES INSTALLATION​

FIGURE 2-21. QUICK COUPLER ASSEMBLY​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. CARRIAGE ASSEMBLY (1270MM) (SN 0160075708 through 0160084857)​

FIGURE 3-2. CARRIAGE ASSEMBLY (1524 MM) (SN 0160075708 through 0160084857)​

FIGURE 3-3. CARRIAGE ASSEMBLY (1829 MM) (SN 0160075708 through 0160084857)​

FIGURE 3-4. SIDE TILT CARRIAGE ASSEMBLY (50 INCH)​

FIGURE 3-5. SIDE TILTING CARRIAGE (4.5 TON - 1575 MM)​

FIGURE 3-6. SIDE TILT CARRIAGE ASSEMBLY (60 INCH)​

FIGURE 3-7. SIDE TILTING CARRIAGE (4.5 TON - 1829 MM)​

FIGURE 3-8. SIDE TILT CARRIAGE ASSEMBLY​

FIGURE 3-9. SIDE TILTING CARRIAGE (4.5 TON - 1270 MM)​

FIGURE 3-10. 90 SWING CARRIAGE ASSEMBLY (72 INCH)​

FIGURE 3-11. SIDE SHIFT CARRIAGE (5.5 TON - 1270 MM)​

FIGURE 3-12. FORK POSITIONING CARRIAGE WITH FORKS (4.5 TON) (Prior to SN 0160082569)​

FIGURE 3-13. PALLET FORK (2.36X4X48)​

FIGURE 3-14. PALLET FORK (2.36X5X48)​

FIGURE 3-15. PALLET FORK (2.36X4X48)​

FIGURE 3-16. FORK - PALLET (2.4X4X60)​

FIGURE 3-17. LUMBER FORK (50X180X1540)​

FIGURE 3-18. LUMBER FORK (60X150X1524)​

FIGURE 3-19. PALLET FORK (2.00X6X72)​

FIGURE 3-20. PALLET FORK (2.36X5X72)​

FIGURE 3-21. BLOCKING FORK (50X50X1220)​

FIGURE 3-22. FORK CLAMPS INSTALL​

FIGURE 3-23. FORK EXTENSIONS (62X163X2286)​

FIGURE 3-24. FORK MOUNTED BUCKET (1.0 M³)​

FIGURE 3-25. BUCKET 1.0 YD³ (ANSI - JLG)​

FIGURE 3-26. BUCKET (1.15 M³)​

FIGURE 3-27. BUCKET (102 INCH)​

FIGURE 3-28. MULTI-PURPOSE GRAPPLE BUCKET (2450 MM)​

FIGURE 3-29. TRUSS BOOM (0.9 TON - 3.7M)​

FIGURE 3-30. TRUSS BOOM (15 FOOT)​

FIGURE 3-31. ADJUSTABLE TRUSS BOOM​

FIGURE 3-32. ADJUSTABLE TRUSS BOOM INSTALLATION (FORK MOUNTED)​

FIGURE 3-33. TRUSS BOOM (1.8 TON - 1M FT WITH WINCH)​

FIGURE 3-34. TRUSS BOOM (0.9 TON - 3.7M WITH WINCH)​

FIGURE 3-35. FORK MOUNTED HOOK (4 TON)​

FIGURE 3-36. CRANE HOOK​

FIGURE 3-37. MAST (8 FOOT)​

FIGURE 3-38. SIDE TILT ELECTRIC MAST (8 FOOT)​

FIGURE 3-39. FORK MOUNTED BASKET​

FIGURE 3-40. FORK MOUNTED BASKET​

FIGURE 3-41. FORK MOUNTED BASKET​

FIGURE 3-42. FORK MOUNTED PLATFORM​

FIGURE 3-43. SWEEPER - HOPPER ASSEMBLY​

FIGURE 3-44. FORK MOUNTED TRASH HOPPER​

FIGURE 3-45. MAIN LIFT CYLINDER​

FIGURE 3-46. KIT DECAL​

FIGURE 3-47. DUAL FORK CARRIAGE VALVE ASSEMBLY​

FIGURE 3-48. DUAL FORK CARRIAGE ASSEMBLY​

FIGURE 3-49. DRYWALL SWING CARRIAGE INSTALLATION​

FIGURE 3-50. ROTATING DRYWALL CARRIAGE​

FIGURE 3-51. DRYWALL BOARD HANDLER​

FIGURE 3-52. PIVOT FRAME GROUP​

FIGURE 3-53. DRYWALL CYLINDER​

FIGURE 3-54. DRYWALL HYDRAULIC GROUP​

FIGURE 3-55. DRYWALL VALVE ASSEMBLY​

FIGURE 3-56. DRYWALL CYLINDER​

FIGURE 3-57. DRYWALL FORK GROUP​

FIGURE 3-58. PO CHECK VALVE​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION (ULS)​

FIGURE 4-2. ENGINE INSTALLATION (LS)​

FIGURE 4-3. 3.8L ENGINE (ULS)​

FIGURE 4-4. 3.8L ENGINE (LS)​

FIGURE 4-5. ENGINE MOUNTING INSTALLATION​

FIGURE 4-6. FAN INSTALLATION​

FIGURE 4-7. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 4-8. ENGINE WIRING INSTALLATION (LS)​

FIGURE 4-9. PRIMARY FUEL FILTER INSTALLATION (LS)​

FIGURE 4-10. PRIMARY FUEL FILTER INSTALLATION (ULS)​

FIGURE 4-11. AIR CLEANER LINES INSTALLATION (LS)​

FIGURE 4-12. AIR CLEANER LINES INSTALLATION (ULS)​

FIGURE 4-13. AIR CLEANER INSTALLATION (ULS)​

FIGURE 4-14. AIR CLEANER INSTALLATION (LS)​

FIGURE 4-15. AIR CLEANER ASSEMBLY (74.4KW)​

FIGURE 4-16. AIR CLEANER ASSEMBLY (90/100KW)​

FIGURE 4-17. AIR INTAKE DUCT INSTALLATION​

FIGURE 4-18. AIR INTAKE SHUT OFF VALVE INSTALLATION​

FIGURE 4-19. ENGINE ECU INSTALLATION (ULS)​

FIGURE 4-20. ENGINE ECU INSTALLATION (LS)​

FIGURE 4-21. FUEL LINES INSTALLATION (LS)​

FIGURE 4-22. FUEL LINES INSTALLATION (ULS)​

FIGURE 4-23. FUEL TANK ASSEMBLY (Prior to SN 0160075554)​

FIGURE 4-24. DEF LINES INSTALLATION​

FIGURE 4-25. COOLING PACKAGE INSTALLATION (ULS)​

FIGURE 4-26. COOLING PACKAGE INSTALLATION (LS)​

FIGURE 4-27. RADIATOR COOLING PACKAGE​

FIGURE 4-28. HOC LINES INSTALLATION​

FIGURE 4-29. COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-30. COOLANT LINES INSTALLATION (LS)​

FIGURE 4-31. CAC LINES INSTALLATION (ULS)​

FIGURE 4-32. CAC LINES INSTALLATION (LS)​

FIGURE 4-33. TOC LINES INSTALLATION​

FIGURE 4-34. SURGE TANK INSTALLATION​

FIGURE 4-35. FAN GUARD INSTALLATION​

FIGURE 4-36. EXHAUST INSTALLATION (ULS)​

FIGURE 4-37. EXHAUST INSTALLATION (LS)​

FIGURE 4-38. ENGINE PARTS INSTALLATION (NO HEATER)​

FIGURE 4-39. ENGINE PARTS INSTALLATION (HEATER)​

FIGURE 4-40. A/C PUMP INSTALLATION (ULS)​

FIGURE 4-41. A/C PUMP INSTALLATION (LS)​

FIGURE 4-42. FUEL TANK ASSEMBLY (SN 0160075554 through 0160084857)​

FIGURE 4-43. DEF TANK INSTALLATION​

FIGURE 4-44. DEF TANK ASSEMBLY (SN 0160084859 through 0160091872)​

FIGURE 4-45. DEF TANK ASSEMBLY (SN 0160091873 through 0160101059)​

FIGURE 4-46. DEF PUMP AND CONTROL INSTALLATION​

FIGURE 4-47. DEF PUMP LINES INSTALLATION​

FIGURE 4-48. MUFFLER INSTALLATION (LS)​

FIGURE 4-49. A/C LINES INSTALLATION​

FIGURE 4-50. HEATER BREATHER​

FIGURE 4-51. DEF BREATHER VALVE​

FIGURE 4-52. BREATHER HEATER​

FIGURE 4-53. UREA PUMP (SN 0160077185 through 0160084857)​

SECTION 5 - DRIVETRAIN

FIGURE 5-1. TIRE/WHEEL SET 14-24 - SOLID​

FIGURE 5-2. DRIVETRAIN INSTALLATION​

FIGURE 5-3. FRONT AXLE INSTALLATION​

FIGURE 5-4. REAR AXLE INSTALLATION​

FIGURE 5-5. DRIVE SHAFTS INSTALLATION​

FIGURE 5-6. FRONT AXLE MOUNTING INSTALLATION​

FIGURE 5-7. FRONT AXLE LINES INSTALLATION​

FIGURE 5-8. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-9. REAR AXLE LINES INSTALLATION​

FIGURE 5-10. FRONT DRIVE SHAFT INSTALLATION​

FIGURE 5-11. REAR DRIVE SHAFT INSTALLATION​

FIGURE 5-12. REAR DRIVE SHAFT ASSEMBLY​

FIGURE 5-13. FRONT AXLE​

FIGURE 5-14. FRONT AXLE, CENTRAL HOUSING​

FIGURE 5-15. FRONT AXLE, DIFFERENTIAL​

FIGURE 5-16. FRONT AXLE, HUB REDUCTION​

FIGURE 5-17. FRONT AXLE, BRAKES​

FIGURE 5-18. FRONT AXLE, STEERING​

FIGURE 5-19. FRONT AXLE, TRUNION​

FIGURE 5-20. FRONT AXLE, DIFFERENTIAL KIT​

FIGURE 5-21. FRONT AXLE, PLANET GEAR CARRIER​

FIGURE 5-22. FRONT AXLE, RING GEAR SUPPORT​

FIGURE 5-23. FRONT AXLE, PLANET GEAR CARRIER​

FIGURE 5-24. FRONT AXLE, SUPPORT​

FIGURE 5-25. FRONT AXLE, SUPPORT​

FIGURE 5-26. REAR AXLE​

FIGURE 5-27. REAR AXLE, BRAKES​

FIGURE 5-28. REAR AXLE, CENTRAL HOUSING​

FIGURE 5-29. REAR AXLE, DIFFERENTIAL​

FIGURE 5-30. REAR AXLE, HUB REDUCTION​

FIGURE 5-31. REAR AXLE, STEERING​

FIGURE 5-32. REAR AXLE, TRUNION​

FIGURE 5-33. REAR AXLE, DIFFERENTIAL KIT​

FIGURE 5-34. REAR AXLE, PLANET GEAR CARRIER​

FIGURE 5-35. REAR AXLE, PLANET GEAR CARRIER​

FIGURE 5-36. REAR AXLE, SUPPORT​

FIGURE 5-37. REAR AXLE, RING GEAR SUPPORT​

FIGURE 5-38. TRANSMISSION INSTALLATION​

FIGURE 5-39. POWERSHIFT TRANSMISSION​

FIGURE 5-40. TRANSMISION, ENGINE CONNECTION​

FIGURE 5-41. TRANSMISSION, CONVERTER​

FIGURE 5-42. TRANSMISSION, INPUT​

FIGURE 5-43. TRANSMISSION, HOUSING GROUP 1​

FIGURE 5-44. TRANSMISSION, HOUSING GROUP 2​

FIGURE 5-45. TRANSMISSION, CLUTCH GROUP 1​

FIGURE 5-46. TRANSMISSION, CLUTCH GROUP 2​

FIGURE 5-47. TRANSMISSION, COUPLING GROUP 1​

FIGURE 5-48. TRANSMISSION, COUPLING GROUP 2​

FIGURE 5-49. TRANSMISSION, COUPLING GROUP 3​

FIGURE 5-50. TRANSMISSION, COUPLING GROUP 4​

FIGURE 5-51. TRANSMISSION, OUTPUT​

FIGURE 5-52. TRANSMISSION, POWER TAKE-OFF​

FIGURE 5-53. TRANSMISSION, CONTROL UNIT​

FIGURE 5-54. TRANSMISSION, SHIFT SYSTEM​

FIGURE 5-55. TRANSMISSION, PRESSURE REGULATOR​

FIGURE 5-56. TRANSMISSION, PRESSURE OIL PUMP​

FIGURE 5-57. TRANSMISSION, INDUCTIVE TRANSMITTER​

FIGURE 5-58. TRANSMISSION, FILTER​

FIGURE 5-59. TRANSMISSION, ACCESSORIES GROUP 1​

FIGURE 5-60. TRANSMISSION, PERIPHERALS GROUP 1​

FIGURE 5-61. TRANSMISSION, ACCESSORIES GROUP 2​

FIGURE 5-62. TRANSMISSION, TRANSFER BOX​

FIGURE 5-63. TRANSMISSION, TRANSFER BOX HOUSING 1​

FIGURE 5-64. TRANSMISSION, TRANSFER BOX HOUSING 2​

FIGURE 5-65. TRANSMISSION, TRANSFER BOX HOUSING INPUT​

FIGURE 5-66. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1​

FIGURE 5-67. TRANMISSION, TRANSFER BOX HOUSING OUTPUT 2​

FIGURE 5-68. TIRE/WHEEL SET 400/75-28 - AIR​

FIGURE 5-69. TIRE/WHEEL ASSEMBLY 400/75-28 - AIR​

FIGURE 5-70. TIRE/WHEEL SET 400/75-28 NON-MARKING – AIR​

FIGURE 5-71. TIRE/WHEEL ASSEMBLY 400/75-28 NON-MARKING - AIR​

FIGURE 5-72. TIRE/WHEEL SET 400/75-28 - FOAM​

FIGURE 5-73. TIRE/WHEEL SET 400/75-28 NON-MARKING - FOAM​

FIGURE 5-74. TIRE/WHEEL SET 14-24 16PR - AIR​

FIGURE 5-75. TIRE/WHEEL RIGHT ASSEMBLY 14-24 16PR - AIR​

FIGURE 5-76. TIRE/WHEEL ASSEMBLY 400/75-28 - FF NON MARKING (943, 1043)​

FIGURE 5-77. TIRE/WHEEL LEFT ASSEMBLY 14-24 16PR - AIR​

FIGURE 5-78. TIRE/WHEEL SET 14-24 12PR - FOAM​

FIGURE 5-79. TIRE/WHEEL SET 360/85-28 - SOLID​

FIGURE 5-80. FENDER INSTALLATION​

FIGURE 5-81. RH FENDER ASSEMBLY (Prior to SN 0160073783)​

FIGURE 5-82. LH FENDER ASSEMBLY (Prior to SN 0160073783)​

FIGURE 5-83. WHEEL CHOCK INSTALLATION​

FIGURE 5-84. TOOLBOX INSTALLATION​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING​

FIGURE 6-2. CAB MOUNTS INSTALLATION​

FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATION​

FIGURE 6-4. CAB FENDER INSTALLATION​

FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)​

FIGURE 6-6. OROPS CAB INSTALLATION​

FIGURE 6-7. EROPS CAB INSTALLATION​

FIGURE 6-8. CAB, TRIM KIT​

FIGURE 6-9. CAB, TRIM KIT (SN 0160079247 through 0160084857)​

FIGURE 6-10. OPEN CAB ASSEMBLY​

FIGURE 6-11. OPEN CAB PLUG GROUP​

FIGURE 6-12. CAB, EPD CAULK (SN 0160079247 through 0160084857)​

FIGURE 6-13. ENCLOSED CAB ASSEMBLY​

FIGURE 6-14. REAR WINDOW INSTALLATION​

FIGURE 6-15. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)​

FIGURE 6-16. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)​

FIGURE 6-17. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)​

FIGURE 6-18. REAR WINDOW ASSEMBLY​

FIGURE 6-19. DOOR INSTALLATION​

FIGURE 6-20. DOOR UPPER GLASS ASSEMBLY (SN 0160077011 through 0160084857)​

FIGURE 6-21. DOOR UPPER GLASS ASSEMBLY (Prior to SN 0160077011)​

FIGURE 6-22. CAB LATCH ASSEMBLY​

FIGURE 6-23. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-24. DOOR ASSEMBLY​

FIGURE 6-25. CAB DOOR​

FIGURE 6-26. DOOR STRAP INSTALLATION​

FIGURE 6-27. ENCLOSED CAB PLUG GROUP​

FIGURE 6-28. BASIC MIRROR INSTALLATION​

FIGURE 6-29. FRONT COVER INSTALLATION​

FIGURE 6-30. FRONT COVER INSTALLATION​

FIGURE 6-31. FILTER TRAY PANEL​

FIGURE 6-32. FRONT DUCT COVER​

FIGURE 6-33. LEVEL INDICATOR INSTALLATION​

FIGURE 6-34. SEAT INSTALLATION​

FIGURE 6-35. SEAT​

FIGURE 6-36. SEAT BELT INSTALLATION (3IN) (Prior to SN 0160085525)​

FIGURE 6-37. SEAT BELT INSTALLATION (SN 0160085525 to Present)​

FIGURE 6-38. HEATER INSTALLATION​

FIGURE 6-39. HEATER ASSEMBLY (Prior to SN 0160077679)​

FIGURE 6-40. HEATER​

FIGURE 6-41. HEATER​

FIGURE 6-42. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-43. HEATER AND A/C ASSEMBLY (Prior to SN 0160077679)​

FIGURE 6-44. HEATER AND A/C​

FIGURE 6-45. HEATER AND A/C​

FIGURE 6-46. HVAC CAB ACTUATOR​

FIGURE 6-47. CAB CONDENSER ASSEMBLY​

FIGURE 6-48. A/C RECEIVER DRIER​

FIGURE 6-49. CONDENSER​

FIGURE 6-50. FRONT WIPER INSTALLATION​

FIGURE 6-51. REAR WIPER INSTALLATION​

FIGURE 6-52. ROOF WIPER INSTALLATION​

FIGURE 6-53. HEADLINER INSTALLATION​

FIGURE 6-54. OPEN CAB TRIM INSTALLATION (Prior to SN 0160081650)​

FIGURE 6-55. ENCLOSED CAB TRIM INSTALLATION (Prior to SN 0160081650)​

FIGURE 6-56. DASH COVER ASSEMBLY - ENCLOSED CAB (Prior to SN 0160081650)​

FIGURE 6-57. ARMREST​

FIGURE 6-58. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-59. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-60. OPEN CAB FRONT COVER INSTALLATION​

FIGURE 6-61. ENCLOSED CAB FRONT COVER INSTALLATION​

FIGURE 6-62. NON SKID TAPE INSTALLATION​

FIGURE 6-63. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)​

FIGURE 6-64. WASHER TANK INSTALLATION​

FIGURE 6-65. WASHER BOTTLE​

FIGURE 6-66. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-67. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-68. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-69. ROOF PIGTAIL CAP INSTALLATION​

FIGURE 6-70. ROOF PIGTAIL INSTALLATION​

FIGURE 6-71. RETRACTABLE SUNSCREEN INSTALLATION​

FIGURE 6-72. NO SUNSCREEN INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE PEDAL INSTALLATION​

FIGURE 7-2. BRAKE PEDAL​

FIGURE 7-3. BRAKE PEDAL PLATE​

FIGURE 7-4. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-5. ACCELERATOR PEDAL​

FIGURE 7-6. STEERING COLUMN INSTALLATION​

FIGURE 7-7. EMERGENCY STEERING COLUMN INSTALLATION​

FIGURE 7-8. STEERING WHEEL INSTALLATION​

FIGURE 7-9. STEERING WHEEL​

FIGURE 7-10. HORN BUTTON INSTALLATION​

FIGURE 7-11. JOYSTICK INSTALLATION (2 ROLLER, 0 BUTTON)​

FIGURE 7-12. COLUMN CLAMP INSTALLATION​

FIGURE 7-13. WIPER-TURN SWITCH​

FIGURE 7-14. OUTRIGGER SWITCHES INSTALLATION​

FIGURE 7-15. JOYSTICK​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION (OUTRIGGERS) (Prior to SN 0160081535)​

FIGURE 8-2. MAIN HYDRAULIC INSTALLATION (OUTRIGGERS) (SN 0160081535 through 0160084857)​

FIGURE 8-3. PISTON PUMP INSTALLATION​

FIGURE 8-4. PISTON PUMP ASSEMBLY​

FIGURE 8-5. VALVE INSTALLATION (OUTRIGGERS) (SN 0160081535 through 0160084857)​

FIGURE 8-6. VALVE INSTALLATION (OUTRIGGERS) (Prior to SN 0160081535)​

FIGURE 8-7. MAIN HYDRAULIC INSTALLATION (SN 0160081535 through 0160084857)​

FIGURE 8-8. MAIN HYDRAULICS INSTALLATION (943, 1043) (Prior to SN 0160081535)​

FIGURE 8-9. MAIN HYDRAULICS INSTALLATION (943, 1043) (Prior to SN 0160081535)​

FIGURE 8-10. FRAME LEVEL HYDRAULICS INSTALLATION (OUTRIGGERS)​

FIGURE 8-11. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-12. CAB HYDRAULIC INSTALLATION​

FIGURE 8-13. MAIN HYDRAULIC INSTALLATION, EMERGENCY STEERING (OUTRIGGERS) (Prior to SN 0160081535)​

FIGURE 8-14. MAIN HYDRAULIC INSTALLATION, SECONDARY STEERING (OUTRIGGERS) (SN 0160081535 through 0160084857)​

FIGURE 8-15. CAB HYDRAULIC INSTALLATION, EMERGENCY STEERING​

FIGURE 8-16. FRAME LEVEL INSTALLATION​

FIGURE 8-17. REAR AXLE STABILIZER INSTALLATION​

FIGURE 8-18. BOOM ANGLE SENSOR INSTALLATION​

FIGURE 8-19. COUNTERBALANCE VALVE INSTALLATION (LIFT - GLS NO RIDE CONTRO​

FIGURE 8-20. COUNTERBALANCE VALVE INSTALL (LIFT-RIDE CONTROL) (Prior to SN 0160081007)​

FIGURE 8-21. COUNTERBALANCE VALVE INSTALLATION (SN 0160081007 through 0160084857)​

FIGURE 8-22. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL)​

FIGURE 8-23. BOOM AUXILIARY HYDRAULICS INSTALLATION​

FIGURE 8-24. BOOM AUXILIARY HYDRAULICS (HYDRAULIC COUPLER)​

FIGURE 8-25. QUICK COUPLER VALVE ASSEMBLY​

FIGURE 8-26. MAIN HYDRAULIC VALVES INSTALLATION (SN 0160081535 through 0160084857)​

FIGURE 8-27. MAIN CONTROL VALVE INSTALLATION (Prior to SN 0160081535)​

FIGURE 8-28. PRIORITY FUNCTION MANIFOLD INSTALLATION​

FIGURE 8-29. MAIN CONTROL VALVE INSTALLATION (SN 0160081535 through 0160084857)​

FIGURE 8-30. MAIN CONTROL VALVE ASSEMBLY (Prior to SN 0160081535)​

FIGURE 8-31. PRIORITY FUNCTION MANIFOLD VALVE ASSEMBLY​

FIGURE 8-32. MAIN CONTROL VALVE ASSEMBLY (SN 0160081535 through 0160084857)​

FIGURE 8-33. FRAME LEVEL AND OUTRIGGER VALVE INSTALLATION​

FIGURE 8-34. STEERING SELECT VALVE MOUNTING INSTALLATION​

FIGURE 8-35. FRAME LEVEL AND OUTRIGGER VALVE ASSEMBLY​

FIGURE 8-36. STEERING SELECT VALVE INSTALLATION​

FIGURE 8-37. STEERING SELECT VALVE ASSEMBLY​

FIGURE 8-38. BOOM HYDRAULIC TUBES INSTALLATION​

FIGURE 8-39. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL)​

FIGURE 8-40. STEERING SELECT AND FRAME LEVEL VALVE INSTALLATION​

FIGURE 8-41. PARK BRAKE INSTALLATION​

FIGURE 8-42. PARK BRAKE VALVE ASSEMBLY​

FIGURE 8-43. FRAME LEVEL VALVE ASSEMBLY​

FIGURE 8-44. QUICK COUPLER CYLINDER ASSEMBLY​

FIGURE 8-45. EMERGENCY STEERING MANIFOLD​

FIGURE 8-46. HYDRAULIC QUICK COUPLER ASSEMBLY​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER GROUP INSTALLATION (Prior to SN 0160081535)​

FIGURE 9-2. CYLINDER GROUP INSTALLATION (SN 0160081535 through 0160084857)​

FIGURE 9-3. LIFT CYLINDER​

FIGURE 9-4. LIFT CYLINDER​

FIGURE 9-5. LIFT CYLINDER​

FIGURE 9-6. LIFT CYLINDER (Prior to SN 0160074518)​

FIGURE 9-7. TILT CYLINDER ASSEMBLY​

FIGURE 9-8. TILT CYLINDER​

FIGURE 9-9. TILT CYLINDER​

FIGURE 9-10. COMPENSATION CYLINDER​

FIGURE 9-11. FRAME LEVEL CYLINDER INSTALLATION​

FIGURE 9-12. FRAME LEVEL CYLINDER​

FIGURE 9-13. EXTEND/RETRACT CYLINDER ASSEMBLY (SN 0160081535 through 0160084857)​

FIGURE 9-14. EXTEND/RETRACT CYLINDER ASSEMBLY (Prior to SN 0160081535)​

FIGURE 9-15. EXTEND/RETRACT CYLINDER​

FIGURE 9-16. REAR AXLE STABILIZER CYLINDER INSTALLATION​

FIGURE 9-17. OUTRIGGER CYLINDER (Prior to SN 0160078786)​

FIGURE 9-18. REAR AXLE STABILITY CYLINDER​

FIGURE 9-19. OUTRIGGER CYLINDER (SN 0160078786 through 0160084857)​

FIGURE 9-20. SIDE TILT CYLINDER​

FIGURE 9-21. REAR AXLE STABILITY VALVE (Prior to SN 0160080899)​

FIGURE 9-22. REAR AXLE STABILIZER VALVE (SN 0160080899 through 0160084857)​

FIGURE 9-23. MAIN CONTROL VALVE (SN 0160081535 through 0160084857)​

FIGURE 9-24. MAIN CONTROL VALVE​

FIGURE 9-25. PISTON PUMP​

FIGURE 9-26. STEER UNIT VALVE​

FIGURE 9-27. STEERING ORBITAL VALVE​

FIGURE 9-28. STEERING SELECT VALVE​

FIGURE 9-29. FRAME LEVEL VALVE​

FIGURE 9-30. FRAME LEVEL AND OUTRIGGER VALVE​

FIGURE 9-31. FORK POSITIONING CYLINDER​

FIGURE 9-32. QUICK COUPLER CYLINDER​

FIGURE 9-33. DIVERTOR VALVE​

FIGURE 9-34. TANK HYDRAULIC​

FIGURE 9-35. HYDRAULIC FILTER​

FIGURE 9-36. PRIORITY MANIFOLD VALVE​

FIGURE 9-37. SWING CARRIAGE CYLINDER​

FIGURE 9-38. GRAPPLE BUCKET CYLINDER​

FIGURE 9-39. SIDE SHIFT CARRIAGE CYLINDER​

FIGURE 9-40. AIR SHUT OFF VALVE​

FIGURE 9-41. PARK BRAKE VALVE​

FIGURE 9-42. FLOW DIVIDER VALVE​

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (ULS) (74 HP)​

FIGURE 10-3. MAIN ELECTRICAL INSTALLATION (LS)​

FIGURE 10-4. ELECTRICAL FRAME INSTALLATION​

FIGURE 10-5. POWER DISTRIBUTION ELECTRICAL BOX​

FIGURE 10-6. ENGINE BAY WIRING INSTALLATION (ULS)​

FIGURE 10-7. ENGINE BAY WIRING INSTALLATION, 74HP (ULS)​

FIGURE 10-8. FRAME WIRING INSTALLATION (ULS)​

FIGURE 10-9. ENGINE BAY WIRING INSTALLATION (LS)​

FIGURE 10-10. FRAME WIRING INSTALLATION (ULS)​

FIGURE 10-11. FRAME WIRING INSTALLATION (LS)​

FIGURE 10-12. ENGINE BAY ELECTRICAL INSTALLATION​

FIGURE 10-13. ENGINE BAY ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-14. ENGINE WIRING INSTALLATION (ULS)​

FIGURE 10-15. BOOM AUXILIARY ELECTRIC INSTALLATION​

FIGURE 10-16. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION​

FIGURE 10-17. BATTERY INSTALLATION​

FIGURE 10-18. ARCTIC COLD WEATHER PACKAGE INSTALLATION​

FIGURE 10-19. ARCTIC COLD WEATHER PACKAGE INSTALLATION (LS)​

FIGURE 10-20. FUEL FILTER HEATER INSTALLATION​

FIGURE 10-21. ARTIC BATTERIES INSTALLATION​

FIGURE 10-22. HYDRAULIC TANK HEATER INSTALLATION​

FIGURE 10-23. HVAC ACTUATORS HARNESS​

FIGURE 10-24. BACKUP ALARM INSTALLATION (120 DB)​

FIGURE 10-25. BACKUP ALARM INSTALLATION (97 DB)​

FIGURE 10-26. WHITE NOISE BACKUP ALARM INSTALLATION​

FIGURE 10-27. CAB ELECTRICAL INSTALLATION​

FIGURE 10-28. DASH ELECTRICAL INSTALLATION​

FIGURE 10-29. DASH ELECTRICAL INSTALLATION (LS)​

FIGURE 10-30. DEF PURGE LIGHT HARNESS​

FIGURE 10-31. SWITCH LIGHT INSTALLATION​

FIGURE 10-32. USB CHARGER INSTALLATION​

FIGURE 10-33. OPEN CAB ELECTRICAL INSTALLATION WITH OPTIONS​

FIGURE 10-34. MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 10-35. ENCLOSED CAB ELECTRICAL INSTALLATION WITH OPTIONS​

FIGURE 10-36. REVERSE CAMERA INSTALLATION​

FIGURE 10-37. REVERSE CAMERA, NO HED​

FIGURE 10-38. REVERSE SENSOR INSTALLATION​

FIGURE 10-39. TELEMATICS READY INSTALLATION​

FIGURE 10-40. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (ANSI)​

FIGURE 10-41. TELEMATICS CANBUS INSTALLATION (CLEARSKY 2) (C.E.)​

FIGURE 10-42. 4WARD TELEMATIC, HARNESS (CLEARSKY 2)​

FIGURE 10-43. CLEARSKY INSTALLATION 3-WIRE (ANSI)​

FIGURE 10-44. CLEARSKY INSTALLATION 3-WIRE (C.E.)​

FIGURE 10-45. ROAD LIGHTS INSTALLATION (SN 0160079247 through 0160084857)​

FIGURE 10-46. CAB WORKLIGHTS INSTALLATION (NO A/C)​

FIGURE 10-47. CAB WORKLIGHTS INSTALLATION (A/C)​

FIGURE 10-48. CAB WORKLIGHTS INSTALLATION (NO A/C - LED)​

FIGURE 10-49. CAB WORKLIGHTS INSTALLATION (A/C - LED)​

FIGURE 10-50. BOOM WORK LIGHTS INSTALLATION​

FIGURE 10-51. BOOM WORK LIGHTS INSTALLATION (LED)​

FIGURE 10-52. BEACON INSTALLATION​

FIGURE 10-53. BEACON INSTALLATION (LED)​

FIGURE 10-54. OUTRIGGER HARNESS​

FIGURE 10-55. RIDE CONTROL CB VALVE HARNESS INSTALLATION (LIFT)​

FIGURE 10-56. RIDE CONTROL CB VALVE HARNESS (LIFT)​

FIGURE 10-57. FRONT FRAME HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-58. REAR FRAME HARNESS​

FIGURE 10-59. ENGINE HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-60. ENGINE HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-61. ENGINE HARNESS​

FIGURE 10-62. ENGINE HARNESS​

FIGURE 10-63. ENGINE HARNESS (SN 0160080782 through 0160084857)​

FIGURE 10-64. ENGINE HARNESS (LS) (Prior to SN 0160080782)​

FIGURE 10-65. ENGINE CHASSIS HARNESS (ULS)​

FIGURE 10-66. TBAP HARNESS​

FIGURE 10-67. BOOM ELECTRICAL HARNESS INSTALLATION​

FIGURE 10-68. BOOM HARNESS​

FIGURE 10-69. PLATFORM HARNESS​

FIGURE 10-70. CAB HARNESS​

FIGURE 10-71. FRONT FRAME HEADLIGHT HARNESS​

FIGURE 10-72. TAIL LIGHTS HARNESS​

FIGURE 10-73. BOOM WORKLIGHTS HARNESS​

FIGURE 10-74. BOOM LIGHTS INSTALLATION​

FIGURE 10-75. BOOM LED LIGHTS INSTALLATION​

FIGURE 10-76. A/C OPTION HARNESS​

FIGURE 10-77. REVERSE SENSOR HARNESS​

FIGURE 10-78. OPTION 1 CAB HARNESS​

FIGURE 10-79. OPTION 2 CAB HARNESS​

FIGURE 10-80. ROOF PIGTAIL HARNESS​

FIGURE 10-81. ROOF PIGTAIL HARNESS​

FIGURE 10-82. OPTION 2 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-83. CAB OPTION HARNESS​

FIGURE 10-84. TELEMATICS READY HARNESS​

FIGURE 10-85. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 10-86. STANDARD ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-87. OPTION 1 ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-88. CUMMINS BREATHER HEATER HARNESS​

FIGURE 10-89. CABLE​

FIGURE 10-90. CUSTOMER SUPPLIED TELEMATICS CANBUS (SN 0160082365 through 0160084857)​

FIGURE 10-91. TELEMATICS HARNESS (SN 0160082365 through 0160084857)​

FIGURE 10-92. GATEWAY CONTROLLER​

FIGURE 10-93. CAB AIR SHUT OFF VALVE HARNESS​

FIGURE 10-94. ENGINE AIR SHUT OFF VALVE HARNESS​

FIGURE 10-95. REVERSE CAMERA OPTION HARNESS, NO HED​

SECTION 11 - DECALS

FIGURE 11-1. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-2. BRAND AND MODEL DECAL INSTALLATION​

FIGURE 11-3. DECAL INSTALLATION (ANSI) (742, 943, 1043)​

FIGURE 11-4. DECAL INSTALLATION (ANSI) (742, 943, 1043)​

FIGURE 11-5. DECAL INSTALLATION (ANSI)​

FIGURE 11-6. DECAL INSTALLATION (ISO)​

FIGURE 11-7. DECAL INSTALLATION (CSA ENGLISH/FRENCH)​

FIGURE 11-8. DECAL INSTALLATION​

FIGURE 11-9. DECAL INSTALLATION (742, 943, 1043) (110 HP PUERTO RICO ENGL​

FIGURE 11-10. DECAL INSTALLATION​

FIGURE 11-11. CAPACITY CHART BOOKLET (ANSI) (OUTRIGGERS) (Prior to SN 0160075708)​

FIGURE 11-12. CAPACITY CHART BOOKLET (ANSI) (OUTRIGGERS) (SN 0160075708 through 0160081272)​

FIGURE 11-13. CAPACITY CHART BOOKLET (ISO) (OUTRIGGERS) (SN 0160075708 through 0160081272)​

FIGURE 11-14. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-15. CLEARSKY DECAL INSTALLATION​

FIGURE 11-16. REVERSE SENSOR SYSTEM DECAL​

FIGURE 11-17. REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)​

FIGURE 11-18. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)​

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SPARE PARTS​

PART NUMBER INDEX