JLG Telehandler 1043 Parts Catalog 3122313900

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JLG Telehandler 1043 Parts Catalog 3122313900
Size: 77.69 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Telehandler
Type of Manual: Parts Catalog
Model: JLG 1043 Telehandler
Part Number: 3122313900
Publication Date: 2025
Number of Pages: 1084 Pages

Contents:
SECTION 1 - FRAME AND ATTACHING PARTS

FIGURE 1-1. ENGINE ENCLOSURE INSTALLATION​

FIGURE 1-2. ENGINE ENCLOSURE COVER INSTALLATION​

FIGURE 1-3. HOOD ASSEMBLY (1043)​

FIGURE 1-4. COVER INSTALLATION (OUTRIGGERS) (ULS)​

FIGURE 1-5. COVER INSTALLATION (OUTRIGGERS) (LS)​

FIGURE 1-6. TANK INSTALLATION​

FIGURE 1-7. FUEL TANK INSTALLATION (Prior to SN 0160131339)​

FIGURE 1-8. FUEL TANK INSTALLATION (SN 0160131563 to Present)​

FIGURE 1-9. HYDRAULIC TANK INSTALLATION​

FIGURE 1-10. FUEL CAP ASSEMBLY​

FIGURE 1-11. OUTRIGGERS INSTALLATION​

FIGURE 1-12. MIRROR INSTALLATION​

FIGURE 1-13. BOOM PROP INSTALLATION (ANSI)​

FIGURE 1-14. BOOM PROP INSTALLATION (CANADA)​

FIGURE 1-15. BOOM PROP BRACKET​

FIGURE 1-16. COUNTERWEIGHT INSTALLATION​

SECTION 2 - BOOM

FIGURE 2-1. BOOM ASSEMBLY​

FIGURE 2-2. FIRST BOOM SECTION ASSEMBLY​

FIGURE 2-3. SECOND BOOM SECTION ASSEMBLY​

FIGURE 2-4. THIRD BOOM SECTION ASSEMBLY​

FIGURE 2-5. RETRACT CHAIN INSTALLATION​

FIGURE 2-6. EXTEND CHAIN INSTALLATION​

FIGURE 2-7. PINS INSTALLATION​

FIGURE 2-8. RETRACT CHAIN SHEAVE​

FIGURE 2-9. EXTEND CHAIN ROLLER​

FIGURE 2-10. HOSE BRACKET INSTALLATION​

FIGURE 2-11. BOOM PINNING INSTALLATION​

FIGURE 2-12. LIFT CYLINDER PINS INSTALLATION​

FIGURE 2-13. COMPENSATION CYLINDER PINS INSTALLATION​

FIGURE 2-14. BOOM PIVOT PIN INSTALLATION​

FIGURE 2-15. MANUAL QUICK COUPLER INSTALLATION​

FIGURE 2-16. HYDRAULIC QUICK COUPLER INSTALLATION​

FIGURE 2-17. BOOM PIN INSTALLATION​

FIGURE 2-18. TILT CYLINDER PIN INSTALLATION​

FIGURE 2-19. BOOM ANGLE INDICATOR INSTALLATION​

FIGURE 2-20. BOOM BRUSHES INSTALLATION​

FIGURE 2-21. QUICK COUPLER ASSEMBLY​

SECTION 3 - ATTACHMENTS

FIGURE 3-1. BASKET, PERSONNEL - 4FT X 8FT (ASME)​

FIGURE 3-2. BASKET, PERSONNEL - 4FT X 8FT (DOMESTIC)​

FIGURE 3-3. BASKET, PERSONNEL - 4FT X 8FT (ISO)​

FIGURE 3-4. BASKET, FORK MOUNTED​

FIGURE 3-5. BOOM - ADJUSTABLE (CARRIAGE MOUNTED)​

FIGURE 3-6. BOOM - ADJUSTABLE (FORK MOUNTED)​

FIGURE 3-7. BOOM - 3FT WITH WINCH​

FIGURE 3-8. BOOM - 12FT WITH WINCH​

FIGURE 3-9. BOOM - 12FT WITHOUT WINCH​

FIGURE 3-10. BOOM - 15FT WITHOUT WINCH​

FIGURE 3-11. BUCKET - 60IN (1.3 CU YD) (FORK MOUNTED)​

FIGURE 3-12. BUCKET - 72IN (1.0 CU YD)​

FIGURE 3-13. BUCKET - 96IN (1.5 CU YD)​

FIGURE 3-14. BUCKET - 96IN GRAPPLE​

FIGURE 3-15. BUCKET - 102IN (2.0 CU YD)​

FIGURE 3-16. CARRIAGE ASSEMBLY - 48IN/12000# CAPACITY SIDE SHIFT​

FIGURE 3-17. CARRIAGE ASSEMBLY - 50IN/1270MM​

FIGURE 3-18. CARRIAGE ASSEMBLY - FORK POSITIONING WITH FORKS (4.5 TON)​

FIGURE 3-19. CARRIAGE ASSEMBLY - 50IN/12000# CAPACITY SIDE TILT​

FIGURE 3-20. CARRIAGE ASSEMBLY - 60IN/1524MM​

FIGURE 3-21. CARRIAGE ASSEMBLY - 60IN/12000# CAPACITY SIDE TILT​

FIGURE 3-22. CARRIAGE ASSEMBLY - 72IN/1829MM​

FIGURE 3-23. CARRIAGE ASSEMBLY - 72IN 90 DEGREE SWING​

FIGURE 3-24. CARRIAGE ASSEMBLY - 72IN/12000# CAPACITY SIDE TILT​

FIGURE 3-25. CARRIAGE ASSEMBLY – 96IN/12000 CAPACITY STANDARD (SN 0160130613 to Present)​

FIGURE 3-26. CARRIAGE ASSEMBLY - DRYWALL (SWING)​

FIGURE 3-27. CARRIAGE ASSEMBLY - DRYWALL SWING CARRIAGE​

FIGURE 3-28. CARRIAGE ASSEMBLY - DRYWALL BOARD HANDLER​

FIGURE 3-29. CARRIAGE ASSEMBLY - DRYWALL PIVOT FRAME​

FIGURE 3-30. CARRIAGE ASSEMBLY - DRYWALL CYLINDER​

FIGURE 3-31. CARRIAGE ASSEMBLY - DRYWALL HYDRAULICS​

FIGURE 3-32. CARRIAGE ASSEMBLY - DRYWALL VALVE ASSEMBLY​

FIGURE 3-33. CARRIAGE ASSEMBLY - DRYWALL CYLINDER​

FIGURE 3-34. CARRIAGE ASSEMBLY - DRYWALL FORKS​

FIGURE 3-35. FORK 2X2X48 / 1940# CAPACITY​

FIGURE 3-36. FORK 2.36X4X48 / 5000# CAPACITY​

FIGURE 3-37. FORK 2.36X4X48 / 5475# CAPACITY​

FIGURE 3-38. FORK 2.00X6X48 / 6005# CAPACITY​

FIGURE 3-39. FORK 2.36X5X48 / 6850# CAPACITY​

FIGURE 3-40. FORK 2.36X4X60 / 5000# CAPACITY​

FIGURE 3-41. FORK 2.36X5X60 / 6850# CAPACITY​

FIGURE 3-42. FORK 2.36X6X60 / 8150# CAPACITY​

FIGURE 3-43. FORK 2.00X6X72 / 6610# CAPACITY​

FIGURE 3-44. FORK 2.36X5X72 / 6850# CAPACITY​

FIGURE 3-45. FORK 2.36X5X96/12000# CAPACITY (SN 0160130613 to Present)​

FIGURE 3-46. FORK 40X150X1540​

FIGURE 3-47. FORK 50X180X1540​

FIGURE 3-48. FORK EXTENSION - 90IN​

FIGURE 3-49. FORK CLAMPS INSTALLATION​

FIGURE 3-50. PLATFORM (FORK MOUNTED) (4X9.8)​

FIGURE 3-51. PLATFORM (FORK MOUNTED) (4X8 WITH DOORS)​

FIGURE 3-52. HOOK, COUPLING​

FIGURE 3-53. HOOK, CRANE​

FIGURE 3-54. LIFTING HOOK (10K)​

FIGURE 3-55. MAST, VERTICAL - 8FT (STANDARD)​

FIGURE 3-56. MAST, VERTICAL - 8FT (SIDE TILT ELECTRIC MAST)​

FIGURE 3-57. MAST, VERTICAL - DECAL KIT​

FIGURE 3-58. MAST, VERTICAL - CYLINDER​

FIGURE 3-59. SWEEPER ASSEMBLY​

FIGURE 3-60. SWEEPER ASSEMBLY - HOPPER​

FIGURE 3-61. SWEEPER ASSEMBLY - BODY​

FIGURE 3-62. SWEEPER ASSEMBLY - MOTOR​

FIGURE 3-63. SWEEPER ASSEMBLY - IDLER​

FIGURE 3-64. SWEEPER ASSEMBLY - CORE​

FIGURE 3-65. SWEEPER ASSEMBLY - HYDRAULIC SINGLE MOTOR ASSEMBLY​

FIGURE 3-66. TRASH HOPPER​

FIGURE 3-67. TELESCOPE PIVOT ADJUSTABLE JIB (10K)​

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION, 110HP (ULS)​

FIGURE 4-2. ENGINE COMPONENTS, 110HP (ULS)​

FIGURE 4-3. ENGINE INSTALLATION, 110HP (LS)​

FIGURE 4-4. ENGINE COMPONENTS, 110HP (LS)​

FIGURE 4-5. ENGINE MOUNTING INSTALLATION​

FIGURE 4-6. ENGINE PARTS INSTALLATION (NO HEATER)​

FIGURE 4-7. ENGINE PARTS INSTALLATION (HEATER)​

FIGURE 4-8. A/C PUMP INSTALLATION (LS)​

FIGURE 4-9. A/C PUMP INSTALLATION (ULS)​

FIGURE 4-10. A/C LINES INSTALLATION​

FIGURE 4-11. AIR CLEANER INSTALLATION (LS)​

FIGURE 4-12. AIR CLEANER INSTALLATION (ULS)​

FIGURE 4-13. AIR CLEANER FILTER ASSEMBLY (ULS)​

FIGURE 4-14. AIR CLEANER ASSEMBLY, 110HP​

FIGURE 4-15. AIR INTAKE DUCT INSTALLATION​

FIGURE 4-16. AIR CLEANER LINES INSTALLATION (LS)​

FIGURE 4-17. AIR CLEANER LINES INSTALLATION (ULS)​

FIGURE 4-18. AIR INTAKE SHUT OFF VALVE INSTALLATION​

FIGURE 4-19. COOLING PACKAGE INSTALLATION (LS)​

FIGURE 4-20. COOLING PACKAGE INSTALLATION (ULS)​

FIGURE 4-21. CAC LINES INSTALLATION (LS)​

FIGURE 4-22. CAC LINES INSTALLATION (ULS)​

FIGURE 4-23. COOLANT LINES INSTALLATION (LS)​

FIGURE 4-24. COOLANT LINES INSTALLATION (ULS)​

FIGURE 4-25. HOC LINES INSTALLATION​

FIGURE 4-26. RADIATOR COOLING PACKAGE​

FIGURE 4-27. SURGE TANK INSTALLATION​

FIGURE 4-28. TOC LINES INSTALLATION​

FIGURE 4-29. EXHAUST INSTALLATION, 110HP (LS)​

FIGURE 4-30. MUFFLER INSTALLATION (LS)​

FIGURE 4-31. DEF LINES INSTALLATION​

FIGURE 4-32. EXHAUST INSTALLATION, 110HP (ULS)​

FIGURE 4-33. DEF TANK INSTALLATION​

FIGURE 4-34. DEF TANK ASSEMBLY​

FIGURE 4-35. DEF BREATHER VALVE​

FIGURE 4-36. DEF PUMP AND CONTROL INSTALLATION​

FIGURE 4-37. UREA PUMP​

FIGURE 4-38. DEF PUMP LINES INSTALLATION​

FIGURE 4-39. FUEL LINES INSTALLATION (LS)​

FIGURE 4-40. FUEL LINES INSTALLATION (ULS)​

FIGURE 4-41. FAN INSTALLATION, 110HP​

FIGURE 4-42. FAN GUARD INSTALLATION​

FIGURE 4-43. FUEL TANK ASSEMBLY (Prior to SN 0160132959)​

FIGURE 4-44. FUEL TANK ASSEMBLY (SN 0160132960 to Present)​

FIGURE 4-45. PRIMARY FUEL FILTER INSTALLATION (LS)​

FIGURE 4-46. PRIMARY FUEL FILTER INSTALLATION (ULS)​

FIGURE 4-47. ENGINE OIL QUICK DRAIN INSTALLATION​

SECTION 5 - DRIVE TRAIN

FIGURE 5-1. TRANSMISSION INSTALLATION​

FIGURE 5-2. POWERSHIFT TRANSMISSION​

FIGURE 5-3. TRANSMISION, ENGINE CONNECTION​

FIGURE 5-4. TRANSMISSION, CONVERTER​

FIGURE 5-5. TRANSMISSION, INPUT​

FIGURE 5-6. TRANSMISSION, HOUSING GROUP 1​

FIGURE 5-7. TRANSMISSION, HOUSING GROUP 2​

FIGURE 5-8. TRANSMISSION, CLUTCH GROUP 1​

FIGURE 5-9. TRANSMISSION, CLUTCH GROUP 2​

FIGURE 5-10. TRANSMISSION, COUPLING GROUP 1​

FIGURE 5-11. TRANSMISSION, COUPLING GROUP 2​

FIGURE 5-12. TRANSMISSION, COUPLING GROUP 3​

FIGURE 5-13. TRANSMISSION, COUPLING GROUP 4​

FIGURE 5-14. TRANSMISSION, OUTPUT​

FIGURE 5-15. TRANSMISSION, POWER TAKE-OFF​

FIGURE 5-16. TRANSMISSION, CONTROL UNIT​

FIGURE 5-17. TRANSMISSION, SHIFT SYSTEM​

FIGURE 5-18. TRANSMISSION, PRESSURE REGULATOR​

FIGURE 5-19. TRANSMISSION, PRESSURE OIL PUMP​

FIGURE 5-20. TRANSMISSION, INDUCTIVE TRANSMITTER​

FIGURE 5-21. TRANSMISSION, FILTER​

FIGURE 5-22. TRANSMISSION, ACCESSORIES GROUP 1​

FIGURE 5-23. TRANSMISSION, PERIPHERALS GROUP 1​

FIGURE 5-24. TRANSMISSION, PERIPHERALS GROUP 2​

FIGURE 5-25. TRANSMISSION, ACCESSORIES GROUP 2​

FIGURE 5-26. TRANSMISSION, TRANSFER BOX​

FIGURE 5-27. TRANSMISSION, TRANSFER BOX HOUSING 1​

FIGURE 5-28. TRANSMISSION, TRANSFER BOX HOUSING 2​

FIGURE 5-29. TRANSMISSION, TRANSFER BOX HOUSING INPUT​

FIGURE 5-30. TRANSMISSION, TRANSFER BOX HOUSING OUTPUT 1​

FIGURE 5-31. TRANMISSION, TRANSFER BOX HOUSING OUTPUT 2​

FIGURE 5-32. DRIVE SHAFTS INSTALLATION​

FIGURE 5-33. FRONT DRIVE SHAFT INSTALLATION​

FIGURE 5-34. FRONT DRIVE SHAFT ASSEMBLY​

FIGURE 5-35. REAR DRIVE SHAFT INSTALLATION​

FIGURE 5-36. DRIVETRAIN INSTALLATION​

FIGURE 5-37. FRONT AXLE INSTALLATION​

FIGURE 5-38. FRONT AXLE LINES INSTALLATION​

FIGURE 5-39. FRONT AXLE MOUNTING INSTALLATION​

FIGURE 5-40. FRONT AXLE ASSEMBLY - CENTRAL HOUSING​

FIGURE 5-41. FRONT AXLE ASSEMBLY - DIFFERENTIAL​

FIGURE 5-42. FRONT AXLE ASSEMBLY - HUB REDUCTION​

FIGURE 5-43. FRONT AXLE ASSEMBLY - BRAKES​

FIGURE 5-44. FRONT AXLE ASSEMBLY - STEERING​

FIGURE 5-45. FRONT AXLE ASSEMBLY - TRUNION​

FIGURE 5-46. REAR AXLE INSTALLATION​

FIGURE 5-47. REAR AXLE LINES INSTALLATION​

FIGURE 5-48. REAR AXLE MOUNTING INSTALLATION​

FIGURE 5-49. REAR AXLE ASSEMBLY - CENTRAL HOUSING​

FIGURE 5-50. REAR AXLE ASSEMBLY - DIFFERENTIAL​

FIGURE 5-51. REAR AXLE ASSEMBLY - HUB REDUCTION​

FIGURE 5-52. REAR AXLE ASSEMBLY - BRAKES​

FIGURE 5-53. REAR AXLE ASSEMBLY - STEERING​

FIGURE 5-54. REAR AXLE ASSEMBLY - TRUNION​

FIGURE 5-55. LSI AXLE SENSOR INSTALLATION​

FIGURE 5-56. TIRE/WHEEL SET 360/85-28 - SOLID​

FIGURE 5-57. TIRE/WHEEL SET 400/75-28 PNEUMATIC​

FIGURE 5-58. TIRE/WHEEL SET 400/75-28 PNEUMATIC NON-MARKING​

FIGURE 5-59. TIRE/WHEEL SET 400/75-28 - FOAM-FILLED​

FIGURE 5-60. TIRE/WHEEL SET 400/75-28 NON-MARKING - FOAM-FILLED​

FIGURE 5-61. TIRE/WHEEL SET 14-24 16PR PNEUMATIC​

FIGURE 5-62. TIRE/WHEEL SET 14-24 12PR - FOAM-FILLED​

FIGURE 5-63. TIRE/WHEEL SET 14-24 12PR - FOAM-FILLED (E-3) (SUNSHINE)​

FIGURE 5-64. TIRE/WHEEL SET 14-24 - FOAM-FILLED (E-3) (NON-MARKING) (SUNSHINE)​

FIGURE 5-65. TIRE/WHEEL SET 14-24 SOLIDBOSS (DIRECTIONAL)​

FIGURE 5-66. TIRE/WHEEL SET 14-24 SOLIDEAL (DIRECTIONAL​

FIGURE 5-67. TIRE/WHEEL SET 14-28 SOLIDBOSS (DIRECTIONAL)​

FIGURE 5-68. TIRE/WHEEL SET 14-28 SOLIDBOSS (NON-DIRECTIONAL)​

FIGURE 5-69. TIRE/WHEEL SET 18 X 625 (PNUEMATIC TURF)​

FIGURE 5-70. FENDER INSTALLATION​

FIGURE 5-71. WHEEL CHOCK INSTALLATION​

FIGURE 5-72. TOOLBOX INSTALLATION​

SECTION 6 - CAB

FIGURE 6-1. CAB MOUNTING​

FIGURE 6-2. CAB MOUNTS INSTALLATION​

FIGURE 6-3. FRONT CAB OUTRIGGER INSTALLATION​

FIGURE 6-4. CAB FENDER INSTALLATION​

FIGURE 6-5. CAB FENDER INSTALLATION REAR (LH)​

FIGURE 6-6. OROPS CAB INSTALLATION​

FIGURE 6-7. EROPS CAB INSTALLATION​

FIGURE 6-8. CAB, TRIM KIT​

FIGURE 6-9. CAB, TRIM KIT​

FIGURE 6-10. OPEN CAB ASSEMBLY​

FIGURE 6-11. LSI OPEN CAB INSTALLATION​

FIGURE 6-12. OPEN CAB PLUG GROUP​

FIGURE 6-13. CAB, EPD CAULK​

FIGURE 6-14. ENCLOSED CAB ASSEMBLY​

FIGURE 6-15. LSI EMCLOSED CAB INSTALLATION​

FIGURE 6-16. REAR WINDOW INSTALLATION​

FIGURE 6-17. REAR WINDOW INSTALLATION (WO/WIPER) (ANSI)​

FIGURE 6-18. REAR WINDOW INSTALLATION (WO/WIPER) (ISO)​

FIGURE 6-19. REAR WINDOW INSTALLATION (WO/WIPER) (ENG/SPAN)​

FIGURE 6-20. REAR WINDOW ASSEMBLY​

FIGURE 6-21. DOOR INSTALLATION​

FIGURE 6-22. DOOR UPPER GLASS ASSEMBLY​

FIGURE 6-23. CAB LATCH ASSEMBLY​

FIGURE 6-24. CAB DOOR TRIGGER ASSEMBLY​

FIGURE 6-25. DOOR ASSEMBLY​

FIGURE 6-26. CAB DOOR​

FIGURE 6-27. DOOR STRAP INSTALLATION​

FIGURE 6-28. ENCLOSED CAB PLUG GROUP​

FIGURE 6-29. LSI DISPLAY INSTALLATION (OPEN CAB)​

FIGURE 6-30. LSI DISPLAY INSTALLATION (ENCLOSED CAB)​

FIGURE 6-31. BASIC MIRROR INSTALLATION​

FIGURE 6-32. FRONT COVER INSTALLATION (OPEN CAB)​

FIGURE 6-33. FRONT COVER INSTALLATION (ENCLOSED CAB)​

FIGURE 6-34. FIRE EXTINGUISHER INSTALLATION​

FIGURE 6-35. FILTER TRAY PANEL​

FIGURE 6-36. FRONT DUCT COVER​

FIGURE 6-37. LEVEL INDICATOR INSTALLATION​

FIGURE 6-38. SEAT INSTALLATION - CLOTH (ORANGE SEAT BELT)​

FIGURE 6-39. SEAT INSTALLATION - VINYL​

FIGURE 6-40. SEAT ASSEMBLY - CLOTH (ORANGE SEAT BELT)​

FIGURE 6-41. SEAT ASSEMBLY​

FIGURE 6-42. SEAT BELT INSTALLATION (3 INCH)​

FIGURE 6-43. HEATER INSTALLATION​

FIGURE 6-44. HEATER AND A/C INSTALLATION (CAB PARTS)​

FIGURE 6-45. HEATER ASSEMBLY​

FIGURE 6-46. HEATER ASSEMBLY​

FIGURE 6-47. HEATER AND A/C ASSEMBLY​

FIGURE 6-48. HEATER AND A/C ASSEMBLY​

FIGURE 6-49. CAB CONDENSER ASSEMBLY​

FIGURE 6-50. A/C RECEIVER DRIER​

FIGURE 6-51. CONDENSER​

FIGURE 6-52. FRONT WIPER INSTALLATION​

FIGURE 6-53. REAR WIPER INSTALLATION​

FIGURE 6-54. ROOF WIPER INSTALLATION​

FIGURE 6-55. HEADLINER INSTALLATION​

FIGURE 6-56. TRIM INSTALLATION - OPEN CAB​

FIGURE 6-57. TRIM INSTALLATION - ENCLOSED CAB​

FIGURE 6-58. DASH COVER ASSEMBLY - ENCLOSED CAB​

FIGURE 6-59. ARMREST​

FIGURE 6-60. OPEN CAB FRONT COVER INSTALLATION​

FIGURE 6-61. ENCLOSED CAB FRONT COVER INSTALLATION​

FIGURE 6-62. ROOF CAP INSTALLATION (A/C)​

FIGURE 6-63. ROOF CAP INSTALLATION (NO A/C)​

FIGURE 6-64. NON SKID TAPE INSTALLATION​

FIGURE 6-65. EXTERNAL WINDOW RELEASE INSTALLATION (CAN & ISO)​

FIGURE 6-66. WASHER TANK INSTALLATION​

FIGURE 6-67. WASHER BOTTLE​

FIGURE 6-68. CAB GUARD INSTALLATION (TOP AND FRONT)​

FIGURE 6-69. CAB GUARD INSTALLATION (TOP)​

FIGURE 6-70. CAB GUARD INSTALLATION (FRONT)​

FIGURE 6-71. ROOF PIGTAIL CAP INSTALLATION​

FIGURE 6-72. ROOF PIGTAIL INSTALLATION​

FIGURE 6-73. NO SUNSCREEN INSTALLATION​

FIGURE 6-74. RETRACTABLE SUNSCREEN INSTALLATION​

SECTION 7 - CONTROLS

FIGURE 7-1. ACCELERATOR PEDAL INSTALLATION​

FIGURE 7-2. ACCELERATOR PEDAL​

FIGURE 7-3. BRAKE PEDAL INSTALLATION​

FIGURE 7-4. BRAKE PEDAL​

FIGURE 7-5. BRAKE PEDAL PLATE​

FIGURE 7-6. COLUMN CLAMP INSTALLATION​

FIGURE 7-7. HORN BUTTON INSTALLATION​

FIGURE 7-8. JOYSTICK INSTALLATION (ELOBAU BRAND)​

FIGURE 7-9. JOYSTICK INSTALLATION (BOSCH/REXROTH BRAND)​

FIGURE 7-10. JOYSTICK ASSEMBLY (ELOBAU BRAND)​

FIGURE 7-11. JOYSTICK ASSEMBLY (BOSCH/REXROTH BRAND)​

FIGURE 7-12. STEERING WHEEL INSTALLATION​

FIGURE 7-13. OUTRIGGER SWITCHES INSTALLATION​

FIGURE 7-14. STEERING COLUMN INSTALLATION​

FIGURE 7-15. EMERGENCY STEERING COLUMN INSTALLATION​

FIGURE 7-16. STEERING WHEEL​

FIGURE 7-17. WIPER-TURN SWITCH​

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. MAIN HYDRAULIC INSTALLATION (OUTRIGGERS)​

FIGURE 8-2. MAIN HYDRAULIC INSTALLATION, EMERGENCY STEERING (OUTRIGGERS)​

FIGURE 8-3. BOOM HYDRAULIC INSTALLATION​

FIGURE 8-4. BOOM AUXILIARY HYDRAULICS​

FIGURE 8-5. BOOM AUXILIARY HYDRAULICS (HYDRAULIC COUPLER)​

FIGURE 8-6. QUICK COUPLER VALVE ASSEMBLY​

FIGURE 8-7. BOOM HYDRAULIC TUBES INSTALLATION​

FIGURE 8-8. CAB HYDRAULIC INSTALLATION​

FIGURE 8-9. CAB HYDRAULIC INSTALLATION, EMERGENCY STEERING​

FIGURE 8-10. COUNTERBALANCE VALVE INSTALLATION (LIFT - GLS NO RIDE CONTROL)​

FIGURE 8-11. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL)​

FIGURE 8-12. COUNTERBALANCE VALVE HYDRAULIC LINES (LIFT - RIDE CONTROL)​

FIGURE 8-13. EMERGENCY STEERING MANIFOLD & FITTINGS ASSEMBLY​

FIGURE 8-14. FRAME HYDRAULICS INSTALLATION​

FIGURE 8-15. FRAME LEVEL INSTALLATION​

FIGURE 8-16. FRAME LEVEL HYDRAULICS INSTALLATION (OUTRIGGERS)​

FIGURE 8-17. PISTON PUMP INSTALLATION​

FIGURE 8-18. PISTON PUMP ASSEMBLY​

FIGURE 8-19. REAR AXLE STABILIZER INSTALLATION​

FIGURE 8-20. VALVE INSTALLATION (OUTRIGGERS)​

FIGURE 8-21. VALVE INSTALLATION - FRAME LEVEL AND OUTRIGGER​

FIGURE 8-22. VALVE ASSEMBLY - FRAME LEVEL AND OUTRIGGER​

FIGURE 8-23. VALVES INSTALLATION - MAIN & PRIORITY​

FIGURE 8-24. VALVE INSTALLATION - MAIN​

FIGURE 8-25. VALVE AND FITTINGS ASSEMBLY- MAIN​

FIGURE 8-26. VALVE INSTALLATION – PRIORITY​

FIGURE 8-27. VALVE ASSEMBLY - PRIORITY FUNCTION MANIFOLD​

FIGURE 8-28. VALVE INSTALLATION - SAHR BRAKE​

FIGURE 8-29. VALVE ASSEMBLY - SAHR BRAKE​

FIGURE 8-30. VALVES MOUNTING INSTALLATION - STEER SELECT​

FIGURE 8-31. VALVE INSTALLATION - STEER SELECT​

FIGURE 8-32. VALVE AND FITTINGS ASSEMBLY- STEER SELECT​

FIGURE 8-33. VALVE ASSEMBLY - GLS (NO RIDE CONTROL)​

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. COUPLER - HYDRAULIC COUPLER​

FIGURE 9-2. CYLINDER GROUP INSTALLATION​

FIGURE 9-3. CYLINDER ASSEMBLY - CARRIAGE SIDE SHIFT​

FIGURE 9-4. CYLINDER ASSEMBLY - CARRIAGE SIDE TILT​

FIGURE 9-5. CYLINDER ASSEMBLY - CARRIAGE SWING​

FIGURE 9-6. CYLINDER ASSEMBLY - COMPENSATION​

FIGURE 9-7. CYLINDER SUB-ASSEMLY - EXTEND/RETRACT​

FIGURE 9-8. CYLINDER ASSEMBLY - EXTEND/RETRACT​

FIGURE 9-9. CYLINDER ASSEMBLY - FORK POSITIONING​

FIGURE 9-10. CYLINDER INSTALLATION - FRAME LEVEL​

FIGURE 9-11. CYLINDER ASSEMBLY - FRAME LEVEL​

FIGURE 9-12. CYLINDER ASSEMBLY - GRAPPLE BUCKET​

FIGURE 9-13. LIFT CYLINDER ASSEMBLY, INSTALLATION​

FIGURE 9-14. CYLINDER ASSEMBLY - LIFT​

FIGURE 9-15. CYLINDER SUB-ASSEMBLY - QUICK COUPLER​

FIGURE 9-16. CYLINDER ASSEMBLY - QUICK COUPLER​

FIGURE 9-17. CYLINDER & VALVE INSTALLATION - STABILIZER (REAR AXLE) (Prior to SN 0160132959)​

FIGURE 9-18. CYLINDER & VALVE INSTALLATION - STABILIZER (REAR AXLE) (SN 0160132960 to Present)​

FIGURE 9-19. CYLINDER ASSEMBLY - STABILIZER (REAR AXLE)​

FIGURE 9-20. CYLINDER SUB-ASSEMBLY - TILT​

FIGURE 9-21. CYLINDER ASSEMBLY - TILT​

FIGURE 9-22. CYLINDER ASSEMBLY - OUTRIGGER​

FIGURE 9-23. PUMP ASSEMBLY - PISTON​

FIGURE 9-24. HYDRAULIC TANK​

FIGURE 9-25. HYDRAULIC TANK FILTER ASSEMBLY​

FIGURE 9-26. VALVE, AIR SHUT OFF​

FIGURE 9-27. VALVE AND FITTINGS - CARRIAGE (DUAL FORK)​

FIGURE 9-28. VALVE - CARRIAGE DUAL FORK FLOW DIVIDER​

FIGURE 9-29. VALVE ASSEMBLY - FRAME LEVEL AND OUTRIGGER​

FIGURE 9-30. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 9-31. VALVE ASSEMBLY – PRIORITY​

FIGURE 9-32. VALVE ASSEMBLY - QUICK COUPLER​

FIGURE 9-33. VALVE ASSEMBLY - SAHR BRAKE​

FIGURE 9-34. VALVE ASSEMBLY - STABILIZER (REAR AXLE) (Prior to SN 0160132959)​

FIGURE 9-35. VALVE ASSEMBLY - STABILIZER (REAR AXLE) (SN 0160132960 to Present)​

FIGURE 9-36. VALVE ASSEMBLY - STEERING​

FIGURE 9-37. VALVE ASSEMBLY - STEERING ORBITAL​

FIGURE 9-38. VALVE ASSEMBLY - STEERING SELECT​

SECTION 10 - ELECTRICAL

FIGURE 10-1. MAIN ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-2. MAIN ELECTRICAL INSTALLATION (LS)​

FIGURE 10-3. A/C OPTION HARNESS​

FIGURE 10-4. AIR SHUT OFF VALVE HARNESS - CAB​

FIGURE 10-5. AIR SHUT OFF VALVE HARNESS - ENGINE​

FIGURE 10-6. ALARM INSTALLATION - BACK UP (97DB)​

FIGURE 10-7. ALARM INSTALLATION - BACK UP (120DB)​

FIGURE 10-8. ALARM INSTALLATION - BACK UP (WHITE NOISE)​

FIGURE 10-9. ARCTIC COLD WEATHER PACKAGE INSTALLATION (ULS)​

FIGURE 10-10. ARCTIC COLD WEATHER PACKAGE INSTALLATION (LS)​

FIGURE 10-11. BATTERY INSTALLATION​

FIGURE 10-12. BATTERY INSTALLATION - ARCTIC PACKAGE​

FIGURE 10-13. BOOM ANGLE SENSOR INSTALLATION (STANDARD)​

FIGURE 10-14. BOOM ANGLE SENSOR INSTALLATION (LSI)​

FIGURE 10-15. BOOM ELECTRICAL HARNESS INSTALLATION​

FIGURE 10-16. BOOM ELECTRIC HARNESS​

FIGURE 10-17. BOOM AUXILIARY ELECTRIC INSTALLATION​

FIGURE 10-18. BOOM AUXILIARY ELECTRIC HARNESS INSTALLATION​

FIGURE 10-19. CAB DASH ELECTRICAL (ULS)​

FIGURE 10-20. CAB DASH ELECTRICAL (LS)​

FIGURE 10-21. CAB ELECTRICAL INSTALLATION​

FIGURE 10-22. CAB ELECTRICAL BOARD ASSEMBLY​

FIGURE 10-23. CAB ELECTRICAL COMMUNICATION CABLE​

FIGURE 10-24. CAB HARNESS​

FIGURE 10-25. CAB ELECTRICAL INSTALLATION - ENCLOSED​

FIGURE 10-26. CAB ELECTRICAL INSTALLATION - OPEN​

FIGURE 10-27. CAB OPTION 1 ELECTRICAL BOARD​

FIGURE 10-28. CAB OPTION 2 ELECTRICAL BOARD​

FIGURE 10-29. CAB OPTION HARNESS​

FIGURE 10-30. CAB OPTION 1 HARNESS​

FIGURE 10-31. CAB OPTION 2 HARNESS​

FIGURE 10-32. CAB - KEY HARNESS​

FIGURE 10-33. CAB MULTIFUNCTION DISPLAY INSTALLATION​

FIGURE 10-34. CAB SEAT BELT ALARM HARNESS​

FIGURE 10-35. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 10-36. CLEARSKY HARNESS - CS550 BEACON​

FIGURE 10-37. DEF PURGE LIGHT HARNESS (ULS)​

FIGURE 10-38. ENGINE - WIRING INSTALLATION (ULS)​

FIGURE 10-39. ENGINE - WIRING INSTALLATION (LS)​

FIGURE 10-40. ENGINE HARNESS (ULS)​

FIGURE 10-41. ENGINE HARNESS (LS)​

FIGURE 10-42. ENGINE BAY - ELECTRICAL INSTALLATION (ULS)​

FIGURE 10-43. ENGINE BAY - ELECTRICAL INSTALLATION (LS)​

FIGURE 10-44. ENGINE BAY - WIRING INSTALLATION (ULS)​

FIGURE 10-45. ENGINE BAY - WIRING INSTALLATION (LS)​

FIGURE 10-46. ENGINE/CHASSIS HARNESS (ULS)​

FIGURE 10-47. ENGINE - ECU INSTALLATION (ULS)​

FIGURE 10-48. ENGINE - ECU INSTALLATION (LS)​

FIGURE 10-49. ENGINE TBAP HARNESS​

FIGURE 10-50. FRAME - ELECTRICAL INSTALLATION​

FIGURE 10-51. FRAME - POWER DISTRIBUTION BOX​

FIGURE 10-52. FRAME - WIRING INSTALLATION (ULS)​

FIGURE 10-53. FRAME - WIRING INSTALLATION (LS)​

FIGURE 10-54. FRAME HARNESS – FRONT​

FIGURE 10-55. FRAME HARNESS - REAR​

FIGURE 10-56. HEATER HARNESS - CUMMINS BREATHER (ULS)​

FIGURE 10-57. HEATER HARNESS - FUEL FILTER​

FIGURE 10-58. HEATER HARNESS - HYDRAULIC TANK​

FIGURE 10-59. HVAC ACTUATOR HARNESS​

FIGURE 10-60. JOYSTICK HARNESS​

FIGURE 10-61. LIGHTS - BOOM WORK LIGHTS SWITCH/HARNESS INSTALLATION (LED)​

FIGURE 10-62. LIGHTS - BOOM WORK LIGHTS HARNESS INSTALLATION (LED)​

FIGURE 10-63. LIGHTS - BOOM WORK LIGHTS HARNESS​

FIGURE 10-64. LIGHTS - CAB WORK LIGHTS INSTALLATION (NO A/C) (LED)​

FIGURE 10-65. LIGHTS - CAB WORK LIGHTS INSTALLATION (A/C) (LED)​

FIGURE 10-66. LIGHTS - ROADLIGHTS INSTALLATION​

FIGURE 10-67. LIGHTS - ROADLIGHTS HEADLIGHT HARNESS​

FIGURE 10-68. LIGHTS - ROADLIGHTS TAILLIGHTS HARNESS​

FIGURE 10-69. LIGHTS - SWITCH INSTALLATION​

FIGURE 10-70. LSI HARNESS - BOOM RETRACT​

FIGURE 10-71. OUTRIGGER HARNESS​

FIGURE 10-72. PLATFORM HARNESS​

FIGURE 10-73. REVERSE CAMERA INSTALLATION​

FIGURE 10-74. MULTI VIEW CAMERA INSTALLATION​

FIGURE 10-75. REVERSE SENSOR INSTALLATION​

FIGURE 10-76. REVERSE SENSOR HARNESS​

FIGURE 10-77. RIDE CONTROL VALVE HARNESS INSTALLATION​

FIGURE 10-78. RIDE CONTROL VALVE HARNESS​

FIGURE 10-79. ROOF PIGTAIL HARNESS​

FIGURE 10-80. TELEMATICS READY INSTALLATION​

FIGURE 10-81. TELEMATICS READY HARNESS​

FIGURE 10-82. USB CHARGER INSTALLATION​

SECTION 11 - DECALS

FIGURE 11-1. DECAL INSTALLATION (ANSI)​

FIGURE 11-2. DECAL INSTALLATION HRC 110HP​

FIGURE 11-3. DECAL INSTALLATION (CSA ENGLISH/FRENCH)​

FIGURE 11-4. DECAL INSTALLATION HRC 74HP​

FIGURE 11-5. DECAL INSTALLATION (ISO)​

FIGURE 11-6. DECAL INSTALLATION (LATIN AMERICAN ENGLISH/SPANISH)​

FIGURE 11-7. DECAL INSTALLATION - CLEARSKY CS550 BEACON​

FIGURE 11-8. BRAND AND MODEL DECAL INSTALLATION​

FIGURE 11-9. CAPACITY CHART BOOKLET (ANSI) (OUTRIGGERS)​

FIGURE 11-10. CAPACITY CHART BOOKLET (ISO) (OUTRIGGERS)​

FIGURE 11-11. CAPACITY CHART HOLDER INSTALLATION​

FIGURE 11-12. REVERSE SENSOR SYSTEM DECAL (ENGLISH)​

FIGURE 11-13. REVERSE SENSOR SYSTEM DECAL (ENGLISH/SPANISH)​

SECTION 12 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 13 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 13-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX