JLG Scissor Lift RT2669 RT3369 Parts Manual 31220314

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JLG Scissor Lift RT2669 RT3369 Parts Manual 31220314
Size: 30.97 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG RT2669 RT3369 Scissor Lift
Part Number: 31220314
Publication Date: 2025
Number of Pages: 408 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - SINGLE OSCILLATING (WITHOUT SENSORS)​

FIGURE 1-2. AXLE INSTALLATION - SINGLE OSCILLATING (WITH SENSORS)​

FIGURE 1-3. AXLE INSTALLATION - DUAL OSCILLATING​

FIGURE 1-4. VALVE ASSEMBLY - DUAL AXLE​

FIGURE 1-5. STEERING INSTALLATION (Prior to SN M200089841)​

FIGURE 1-6. STEERING INSTALLATION (SN M200089842 to Present)​

FIGURE 1-7. DRIVE INSTALLATION (2WD)​

FIGURE 1-8. DRIVE INSTALLATION (4WD) (Prior to SN M200102537)​

FIGURE 1-9. DRIVE INSTALLATION (4WD) (SN M200102537 to Present)​

FIGURE 1-10. DRIVE INSTALLATION HEAVY (4WD) (Prior to SN M200102537)​

FIGURE 1-11. DRIVE INSTALLATION HEAVY (4WD) (SN M200102537 to Present)​

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-13. DRIVE ASSEMBLY (4WD) (Prior to SN M200102537)​

FIGURE 1-14. DRIVE ASSEMBLY (4WD) (SN M200102537 to Present)​

FIGURE 1-15. DRIVE HUB AND BRAKE ASSEMBLY (2WD REAR)​

FIGURE 1-16. HUB/SPINDLE ASSEMBLY (2WD FRONT)​

FIGURE 1-17. DRIVE HUB AND BRAKE ASSEMBLY (4WD)​

FIGURE 1-18. VALVE ASSEMBLY - TRACTION (2WD)​

FIGURE 1-19. VALVE ASSEMBLY- TRACTION (4WD)​

FIGURE 1-20. VALVE ASSEMBLY- TRACTION HEAVY (4WD)​

FIGURE 1-21. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED​

FIGURE 1-22. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED NON-MARKING​

FIGURE 1-23. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED TURF NON-MARKING​

FIGURE 1-24. LEVELING JACKS INSTALLATION - PARTIAL COVERS​

FIGURE 1-25. LEVELING JACKS INSTALLATION - FULL COVERS​

FIGURE 1-26. LEVELING JACKS VALVE ASSEMBLY​

FIGURE 1-27. OIL COOLER INSTALLATION (Prior to SN M200064805, Including M20064993, M20064999, M20065189, M20065198, M20065283, M20066363, M20066820, M20066824, M20066458, M20066910 and M20066548)​

FIGURE 1-28. OIL COOLER INSTALLATION (SN M200064805 to Present, Excluding M200064804, M20064993, M20064999, M20065189, M20065198, M20065283, M20066363, M20066820, M20066824, M20066458, M20066910 and M20066548)​

FIGURE 1-29. ONBOARD GENERATOR INSTALLATION (SINGLE OSCILLATING AXLE)​

FIGURE 1-30. ONBOARD GENERATOR INSTALLATION (DUAL OSCILLATING AXLES)​

FIGURE 1-31. ONBOARD GENERATOR ASSEMBLY​

FIGURE 1-32. ONBOARD GENERATOR TRAY INSTALLATION (SINGLE OSCILLATING AXLE)​

FIGURE 1-33. ONBOARD GENERATOR TRAY INSTALLATION (DUAL OSCILLATING AXLES)​

FIGURE 1-34. FRAME COVERS INSTALLATION​

FIGURE 1-35. LADDER INSTALLATION (RT2669)​

FIGURE 1-36. LADDER INSTALLATION (RT3369)​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION - DIESEL​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION - DUAL FUEL​

FIGURE 2-3. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 2-4. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-5. ELECTRICAL COMPONENTS INSTALLATION (Prior to SN M200059938, Except SN M200059349 through M200059352, Except SN M200059437 through M200059448, Except SN M200059849 through M200059852)​

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATION (SN M200059349 through M200059352, SN M200059437 through M200059448, SN M200059849 through M200059852, SN M200059938 through M200080004)​

FIGURE 2-7. ELECTRICAL COMPONENTS INSTALLATION (SN M200080005 to Present, SN M200059349 through M200059352, SN M200059437 through M200059448, SN M200059849 through M200059852)​

FIGURE 2-8. GROUND CONTROL ASSEMBLY (Prior to SN M200080005)​

FIGURE 2-9. GROUND CONTROL ASSEMBLY (SN M200080005 to Present)​

FIGURE 2-10. ALARM INSTALLATION (HORN)​

FIGURE 2-11. ALARM INSTALLATION (WHITE NOISE)​

FIGURE 2-12. BEACON/STROBE LIGHT INSTALLATION - SINGLE (WITHOUT CLEARSKY BEACON))​

FIGURE 2-13. BEACON/STROBE LIGHT INSTALLATION - DUAL (WITHOUT CLEARSKY BEACON))​

FIGURE 2-14. COVER WITHOUT BEACON INSTALLATION​

FIGURE 2-15. HOODS INSTALLATION​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE MOUNTING INSTALLATION (Prior to SN M200063434, Including M200063440, M200063635, M200064609, M200064999, M200065194 and M200065198)​

FIGURE 3-2. ENGINE MOUNTING INSTALLATION (SN M200063434 to Present, Excluding M200063440, M200063635, M200064609, M200064999, M200065194 and M200065198)​

FIGURE 3-3. ENGINE AND PUMP ASSEMBLY - DIESEL​

FIGURE 3-4. PUMP ASSEMBLY - DIESEL​

FIGURE 3-5. ENGINE COMPONENTS - DIESEL​

FIGURE 3-6. COUPLING ASSEMBLY - ENGINE PUMP (DIESEL)​

FIGURE 3-7. ENGINE FUEL LINES INSTALLATION - DIESEL​

FIGURE 3-8. ENGINE ELECTRICAL INSTALLATION - DIESEL​

FIGURE 3-9. ENGINE COOLING SYSTEM INSTALLATION - DIESEL​

FIGURE 3-10. AIR INTAKE INSTALLATION - DIESEL​

FIGURE 3-11. EXHAUST INSTALLATION - DIESEL​

FIGURE 3-12. OIL FILTER INSTALLATION - REMOTE - DIESEL​

FIGURE 3-13. ENGINE AND PUMP ASSEMBLY - DUAL FUEL (Prior to SN M200088803)​

FIGURE 3-14. ENGINE AND PUMP ASSEMBLY - DUAL FUEL (SN M200088803 to Present)​

FIGURE 3-15. PUMP ASSEMBLY - DUAL FUEL​

FIGURE 3-16. ENGINE COMPONENTS - DUAL FUEL (Prior to SN M200088803)​

FIGURE 3-17. ENGINE COMPONENTS - DUAL FUEL (SN M200088803 to Present)​

FIGURE 3-18. COUPLING ASSEMBLY - ENGINE PUMP (DUAL FUEL)​

FIGURE 3-19. ENGINE FUEL LINES INSTALLATION - DUAL FUEL (Prior to SN M200084866, Including M200085403)​

FIGURE 3-20. ENGINE FUEL LINES INSTALLATION - DUAL FUEL (SN M200084866 to Present, Excluding M200085403)​

FIGURE 3-21. ENGINE ELECTRICAL INSTALLATION - DUAL FUEL​

FIGURE 3-22. ENGINE COOLING SYSTEM INSTALLATION - DUAL FUEL​

FIGURE 3-23. AIR INTAKE INSTALLATION - DUAL FUEL​

FIGURE 3-24. EXHAUST INSTALLATION - DUAL FUEL​

FIGURE 3-25. OIL FILTER INSTALLATION - REMOTE - DUAL FUEL​

FIGURE 3-26. GENERATOR INSTALLATION - 2500W/50HZ (DIESEL MACHINES) (Prior to SN M200076037)​

FIGURE 3-27. GENERATOR INSTALLATION - 2500W/50HZ (DIESEL MACHINES) (SN M200076037 to Present)​

FIGURE 3-28. GENERATOR INSTALLATION - 2500W/60HZ (DIESEL MACHINES) (Prior to SN M200076037)​

FIGURE 3-29. GENERATOR INSTALLATION - 2500W/60HZ (DIESEL MACHINES) (SN M200076037 to Present)​

FIGURE 3-30. GENERATOR INSTALLATION - 2500W/60HZ (DUAL FUEL MACHINES) (Prior to SN M200076037)​

FIGURE 3-31. GENERATOR INSTALLATION - 2500W/60HZ (DUAL FUEL MACHINES) (SN M200076051 to Present, SN M200076037 to Present)​

FIGURE 3-32. LP TANK BRACKETS INSTALLATION (SINGLE TANK)​

FIGURE 3-33. LP TANK BRACKETS INSTALLATION (DUAL TANKS)​

SECTION 4 - SCISSORS ARMS

FIGURE 4-1. ARMS INSTALLATION (RT2669)​

FIGURE 4-2. ARMS ASSEMBLY (RT2669)​

FIGURE 4-3. ARMS INSTALLATION (RT3369)​

FIGURE 4-4. ARMS ASSEMBLY (RT3369)​

FIGURE 4-5. CYLINDER & LIFT DOWN VALVE ASSEMBLY​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM INSTALLATION​

FIGURE 5-2. PLATFORM EXTENSION INSTALLATION (SINGLE) (Prior to SN M200066912, Including M200067002, M200067005 and M200067983)​

FIGURE 5-3. PLATFORM EXTENSION INSTALLATION (SINGLE) (SN M200066912 through M200087550, Excluding M200067002, M200067005 and M200067983)​

FIGURE 5-4. PLATFORM EXTENSION INSTALLATION (SINGLE) (SN M200087551 to Present)​

FIGURE 5-5. PLATFORM RAILS INSTALLATION (SINGLE EXTENSION)​

FIGURE 5-6. PLATFORM RAILS INSTALLATION WITH PLUGS (SINGLE EXTENSION)​

FIGURE 5-7. PLATFORM CONTROL BOX INSTALLATION - SIDE MOUNT​

FIGURE 5-8. PLATFORM CONTROL BOX INSTALLATION - FRONT MOUNT (Prior to SN M200097864)​

FIGURE 5-9. PLATFORM CONTROL BOX INSTALLATION - FRONT MOUNT (SN M200097864 to Present)​

FIGURE 5-10. CONTROLLER ASSEMBLY​

FIGURE 5-11. WORKSTATION INSTALLATION​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVELING JACK CYLINDER ASSEMBLY​

FIGURE 6-3. LIFT CYLINDER ASSEMBLY​

FIGURE 6-4. STEER CYLINDER ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (DUAL OSCILLATING)​

FIGURE 7-2. HYDRAULIC DIAGRAM - LEVELING JACKS​

FIGURE 7-3. HYDRAULIC DIAGRAM - STANDARD (2WD)​

FIGURE 7-4. HYDRAULIC DIAGRAM - STANDARD (4WD)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. RT2669 & RT3369 ELECTRICAL LAYOUT​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED PLUG & RECEPTACLE (ALL SPECS EXCEPT AUSTRALIAN & CE & UK CA SPECS)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS)​

FIGURE 8-10. AXLE HARNESS - REAR OSCILLATING​

FIGURE 8-11. BREAKER BOX KIT - 1 DOUBLE BREAKER (CE & UK CA SPECS)​

FIGURE 8-12. BREAKER BOX KIT - 1 DOUBLE & 1 SINGLE BREAKER (CE & UK CA SPECS)​

FIGURE 8-13. CHASSIS HARNESS (Prior to SN M200059938, Except SN M200059349 through M200059352, Except SN M200059437 through M200059448, Except SN M200059849 through M200059852)​

FIGURE 8-14. CHASSIS HARNESS (SN M200059349 through M200059352, SN M200059437 through M200059448, SN M200059849 through M200059852, SN M200059938 through M200080004)​

FIGURE 8-15. CHASSIS HARNESS (SN M200080005 to Present)​

FIGURE 8-16. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-17. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (CE SPECS)​

FIGURE 8-18. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (CE SPECS)​

FIGURE 8-19. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (NA)​

FIGURE 8-20. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (CE SPECS)​

FIGURE 8-21. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 8-22. CLEARSKY CANBUS TELEMATICS HARNESS​

FIGURE 8-23. CLEARSKY 3-WIRE TELEMATICS HARNESS​

FIGURE 8-24. CLEARSKY 3-WIRE XIRGO JUMPER HARNESS​

FIGURE 8-25. ENGINE HARNESS - DIESEL​

FIGURE 8-26. ENGINE HARNESS - DUAL FUEL​

FIGURE 8-27. GENERATOR HARNESS​

FIGURE 8-28. GROUND TO PLATFORM HARNESS (RT2669)​

FIGURE 8-29. GROUND TO PLATFORM HARNESS (RT3369)​

FIGURE 8-30. LEVELING JACK HARNESS​

FIGURE 8-31. LIFT DOWN HARNESS​

FIGURE 8-32. LSS HARNESS​

FIGURE 8-33. OIL COOLER HARNESS​

FIGURE 8-34. ONBOARD GENERATOR CABLE​

FIGURE 8-35. PLATFORM HARNESS​

FIGURE 8-36. PLATFORM CABLE INSTALLATION – WITHOUT FOOTSWITCH​

FIGURE 8-37. PLATFORM CABLE HARNESS – WITHOUT FOOTSWITCH​

FIGURE 8-38. PLATFORM CABLE INSTALLATION – WITH FOOTSWITCH​

FIGURE 8-39. PLATFORM CABLE HARNESS – WITH FOOTSWITCH​

FIGURE 8-40. PLATFORM CONTROL BOX HARNESS​

FIGURE 8-41. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 8-42. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 8-43. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 8-44. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 8-45. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 8-46. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 8-47. TILT SENSOR HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (ENGLISH LANGUAGE)​

FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN,CE & UK CA SPECS (ENGLISH LANGUAGE)​

FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS (SPANISH/PORTUGUESE LANGUAGES)​

FIGURE 9-4. DECAL INSTALLATION - CHINA SPECS (ENGLISH/CHINESE LANGUAGES)​

FIGURE 9-5. DECAL INSTALLATION - CSA SPECS (ENGLISH/FRENCH LANGUAGES)​

FIGURE 9-6. DECAL INSTALLATION - KOREAN SPECS (ENGLISH/KOREAN LANGUAGES)​

FIGURE 9-7. DECAL INSTALLATION - LATIN AMERICAN SPECS (ENGLISH/KSPANISH LANGUAGES)​

FIGURE 9-8. DECAL INSTALLATION - OPTIONS​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX