JLG Scissor Lift RT2669 RT3369 Parts Manual 31219158

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JLG Scissor Lift RT2669 RT3369 Parts Manual 31219158
Size: 23.69 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG RT2669 RT3369 Scissor Lift
Part Number: 31219158
Publication Date: 2024
Number of Pages: 314 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - SINGLE OSCILLATING (WITHOUT SENSORS)​

FIGURE 1-2. AXLE INSTALLATION - SINGLE OSCILLATING (WITH SENSORS)​

FIGURE 1-3. AXLE INSTALLATION - DUAL OSCILLATING​

FIGURE 1-4. VALVE ASSEMBLY - DUAL AXLE​

FIGURE 1-5. STEERING INSTALLATION​

FIGURE 1-6. DRIVE INSTALLATION (2WD)​

FIGURE 1-7. DRIVE INSTALLATION (4WD)​

FIGURE 1-8. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-9. DRIVE HUB AND BRAKE ASSEMBLY (2WD REAR)​

FIGURE 1-10. HUB/SPINDLE ASSEMBLY (2WD FRONT)​

FIGURE 1-11. VALVE ASSEMBLY - TRACTION (2WD)​

FIGURE 1-12. VALVE ASSEMBLY- TRACTION (4WD)​

FIGURE 1-13. DRIVE ASSEMBLY (4WD)​

FIGURE 1-14. DRIVE HUB AND BRAKE ASSEMBLY (4WD)​

FIGURE 1-15. FRAME COVERS INSTALLATION​

FIGURE 1-16. LADDER INSTALLATION (RT2669)​

FIGURE 1-17. LADDER INSTALLATION (RT3369)​

FIGURE 1-18. LEVELING JACKS INSTALLATION - PARTIAL COVERS​

FIGURE 1-19. LEVELING JACKS INSTALLATION - FULL COVERS​

FIGURE 1-20. LEVELING JACKS VAVLE ASSEMBLY​

FIGURE 1-21. OIL COOLER INSTALLATION​

FIGURE 1-22. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED​

FIGURE 1-23. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED NON-MARKING​

FIGURE 1-24. TIRE AND WHEEL INSTALLATION - FOAM-FILLIED TURF NON-MARKING​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION - DIESEL​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION - DUAL FUEL​

FIGURE 2-3. VALVE ASSEMBLY - MAIN CONTROL​

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATION​

FIGURE 2-5. GROUND CONTROL ASSEMBLY​

FIGURE 2-6. ALARM INSTALLATION (HORN)​

FIGURE 2-7. ALARM INSTALLATION (WHITE NOISE)​

FIGURE 2-8. HOODS INSTALLATION​

FIGURE 2-9. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-10. STROBE LIGHT INSTALLATION - SINGLE​

FIGURE 2-11. STROBE LIGHT INSTALLATION - DUAL​

FIGURE 2-12. NO BEACON (COVERS)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE MOUNTING INSTALLATION​

FIGURE 3-2. ENGINE AND PUMP ASSEMBLY - DIESEL​

FIGURE 3-3. PUMP ASSEMBLY - DIESEL​

FIGURE 3-4. ENGINE COMPONENTS - DIESEL​

FIGURE 3-5. COUPLING ASSEMBLY - ENGINE PUMP (DIESEL)​

FIGURE 3-6. ENGINE FUEL LINES INSTALLATION - DIESEL​

FIGURE 3-7. ENGINE ELECTRICAL INSTALLATION - DIESEL​

FIGURE 3-8. ENGINE COOLING SYSTEM INSTALLATION - DIESEL​

FIGURE 3-9. AIR INTAKE INSTALLATION - DIESEL​

FIGURE 3-10. EXHAUST INSTALLATION - DIESEL​

FIGURE 3-11. OIL FILTER INSTALLATION - REMOTE - DIESEL​

FIGURE 3-12. ENGINE AND PUMP ASSEMBLY - DUAL FUEL​

FIGURE 3-13. PUMP ASSEMBLY - DUAL FUEL​

FIGURE 3-14. ENGINE COMPONENTS - DUAL FUEL​

FIGURE 3-15. COUPLING ASSEMBLY - ENGINE PUMP (DUAL FUEL)​

FIGURE 3-16. ENGINE FUEL LINES INSTALLATION - DUAL FUEL​

FIGURE 3-17. ENGINE ELECTRICAL INSTALLATION - DUAL FUEL​

FIGURE 3-18. ENGINE COOLING SYSTEM INSTALLATION - DUAL FUEL​

FIGURE 3-19. AIR INTAKE INSTALLATION - DUAL FUEL​

FIGURE 3-20. EXHAUST INSTALLATION - DUAL FUEL​

FIGURE 3-21. OIL FILTER INSTALLATION - REMOTE - DUAL FUEL​

FIGURE 3-22. GENERATOR INSTALLATION - 2500W/60HZ (DIESEL MACHINES)​

FIGURE 3-23. GENERATOR INSTALLATION - 2500W/60HZ (DUAL FUEL MACHINES)​

FIGURE 3-24. LP TANK BRACKETS INSTALLATION (SINGLE TANK)​

FIGURE 3-25. LP TANK BRACKETS INSTALLATION (DUAL TANKS)​

SECTION 4 - SCISSORS ARMS

FIGURE 4-1. ARMS INSTALLATION (RT2669)​

FIGURE 4-2. ARMS ASSEMBLY (RT2669)​

FIGURE 4-3. ARMS INSTALLATION (RT3369)​

FIGURE 4-4. ARMS ASSEMBLY (RT3369)​

FIGURE 4-5. CYLINDER & LIFT DOWN VALVE ASSEMBLY​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM INSTALLATION​

FIGURE 5-2. PLATFORM EXTENSION INSTALLATION (SINGLE)​

FIGURE 5-3. PLATFORM RAILS INSTALLATION (SINGLE EXTENSION)​

FIGURE 5-4. PLATFORM CONTROL BOX INSTALLATION - SIDE MOUNT​

FIGURE 5-5. PLATFORM CONTROL BOX INSTALLATION​

FIGURE 5-6. CONTROLLER ASSEMBLY​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVELING JACK CYLINDER ASSEMBLY​

FIGURE 6-3. LIFT CYLINDER ASSEMBLY​

FIGURE 6-4. STEER CYLINDER ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (DUAL OSCILLATING)​

FIGURE 7-2. HYDRAULIC DIAGRAM - LEVELING JACKS​

FIGURE 7-3. HYDRAULIC DIAGRAM - STANDARD (2WD)​

FIGURE 7-4. HYDRAULIC DIAGRAM - STANDARD (4WD)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL LAYOUT​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED PLUG & RECEPTACLE (ALL SPECS EXCEPT AUSTRALIAN & CE & UK CA SPECS)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS)​

FIGURE 8-10. AXLE HARNESS - REAR OSCILLATING​

FIGURE 8-11. BREAKER BOX KIT - 1 DOUBLE BREAKER (CE & UK CA SPECS)​

FIGURE 8-12. BREAKER BOX KIT - 1 DOUBLE & 1 SINGLE BREAKER (CE & UK CA SPECS)​

FIGURE 8-13. CHASSIS HARNESS​

FIGURE 8-14. ENGINE HARNESS - DIESEL​

FIGURE 8-15. ENGINE HARNESS - DUAL FUEL​

FIGURE 8-16. GENERATOR HARNESS​

FIGURE 8-17. GROUND TO PLATFORM HARNESS (RT2669)​

FIGURE 8-18. GROUND TO PLATFORM HARNESS (RT3369)​

FIGURE 8-19. LEVELING JACK HARNESS​

FIGURE 8-20. LIFT DOWN HARNESS​

FIGURE 8-21. LSS HARNESS​

FIGURE 8-22. OIL COOLER HARNESS​

FIGURE 8-23. PLATFORM HARNESS​

FIGURE 8-24. PLATFORM CABLE INSTALLATION – WITHOUT FOOTSWITCH​

FIGURE 8-25. PLATFORM CABLE HARNESS – WITHOUT FOOTSWITCH​

FIGURE 8-26. PLATFORM CABLE INSTALLATION – WITH FOOTSWITCH​

FIGURE 8-27. PLATFORM CABLE HARNESS – WITH FOOTSWITCH​

FIGURE 8-28. PLATFORM CONTROL BOX HARNESS​

FIGURE 8-29. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 8-30. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 8-31. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 8-32. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 8-33. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 8-34. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 8-35. TILT SENSOR HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (ENGLISH LANGUAGE)​

FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN,CE & UK CA SPECS (ENGLISH LANGUAGE)​

FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPECS (SPANISH/PORTUGUESE LANGUAGES)​

FIGURE 9-4. DECAL INSTALLATION - CHINA SPECS (ENGLISH/CHINESE LANGUAGES)​

FIGURE 9-5. DECAL INSTALLATION - CSA SPECS (ENGLISH/FRENCH LANGUAGES)​

FIGURE 9-6. DECAL INSTALLATION - KOREAN SPECS (ENGLISH/KOREAN LANGUAGES)​

FIGURE 9-7. DECAL INSTALLATION - LATIN AMERICAN SPECS (ENGLISH/KSPANISH LANGUAGES)​

FIGURE 9-8. DECAL INSTALLATION - OPTIONS​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX