JLG Scissor Lift R4045 Parts Manual 31221540

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JLG Scissor Lift R4045 Parts Manual 31221540
Size: 21.26 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG R4045 Scissor Lift
Part Number: 31221540
Publication Date: 2024
Number of Pages: 306 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION​

FIGURE 1-2. DRIVE/BRAKE INSTALLATION​

FIGURE 1-3. DRIVE MOTOR ASSEMBLY​

FIGURE 1-4. TIRE AND WHEEL INSTALLATION​

FIGURE 1-5. POTHOLE PROTECTION SYSTEM INSTALLATION​

FIGURE 1-6. TILT SENSOR INSTALLATION​

FIGURE 1-7. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (LOCALLY SUPPLIED PLUG)​

FIGURE 1-8. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (LOCALLY SUPPLIED PLUG)​

FIGURE 1-9. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (110V PLUG)​

FIGURE 1-10. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (110V PLUG)​

FIGURE 1-11. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (AUSTRALIAN PLUG)​

FIGURE 1-12. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (AUSTRALIAN PLUG)​

FIGURE 1-13. BATTERY CHARGER INSTALLATION - DELTA-Q WITHOUT COMMUNICATION PORT (KOREAN PLUG)​

FIGURE 1-14. BATTERY CHARGER INSTALLATION - DELTA-Q WITH COMMUNICATION PORT (KOREAN PLUG)​

FIGURE 1-15. BATTERY CHARGER INSTALLATION - EAGLE PERFORMANCE (110V PLUG)​

FIGURE 1-16. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG)​

FIGURE 1-17. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINA PLUG)​

FIGURE 1-18. STROBE LIGHT INSTALLATION - SINGLE ECCO BRAND (AMBER) (WITHOUT GUARD)​

FIGURE 1-19. STROBE LIGHT INSTALLATION - SINGLE SAMMOON BRAND (WITHOUT GUARD)​

FIGURE 1-20. STROBE LIGHT INSTALLATION - SINGLE SLIM (AMBER) (WITHOUT GUARD)​

FIGURE 1-21. STROBE LIGHT INSTALLATION - SINGLE ECCO BRAND (AMBER) (WITH GUARD)​

FIGURE 1-22. STROBE LIGHT INSTALLATION - SINGLE SAMMOON BRAND (WITH GUARD)​

FIGURE 1-23. STROBE LIGHT INSTALLATION - SINGLE SLIM (AMBER) (WITH GUARD)​

FIGURE 1-24. STROBE LIGHT INSTALLATION - DUAL ECCO BRAND (AMBER) (WITHOUT GUARD)​

FIGURE 1-25. STROBE LIGHT INSTALLATION - DUAL SAMMOON BRAND (WITHOUT GUARD)​

FIGURE 1-26. STROBE LIGHT INSTALLATION - DUAL SLIM (AMBER) (WITHOUT GUARD)​

FIGURE 1-27. STROBE LIGHT INSTALLATION - DUAL ECCO BRAND (AMBER) (WITH GUARD)​

FIGURE 1-28. STROBE LIGHT INSTALLATION - DUAL SAMMOON BRAND (WITH GUARD)​

FIGURE 1-29. STROBE LIGHT INSTALLATION - DUAL SLIM (AMBER) (WITH GUARD)​

FIGURE 1-30. STROBE LIGHT INSTALLATION - DUAL SLIM (AMBER) (WITH COVER) (MACHINES WITH SN STARTING WITH M2 & 02)​

FIGURE 1-31. ALARM INSTALLATION (AMBIENT/WHITE NOISE)​

FIGURE 1-32. LADDER INSTALLATION​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH B2)​

FIGURE 2-3. HYDRAULIC MOTOR/PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 2-4. VALVE ASSEMBLY​

FIGURE 2-5. ELECTRICAL COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH 02 & 12)​

FIGURE 2-7. MDI INSTALLATION​

FIGURE 2-8. ACCESS CONTROL KEYPAD INSTALLATION​

FIGURE 2-9. MOBILE CONTROL INSTALLATION​

FIGURE 2-10. BATTERIES INSTALLATION - STANDARD 12V-150AH​

FIGURE 2-11. BATTERIES INSTALLATION - STANDARD 12V-185AH​

FIGURE 2-12. BATTERIES INSTALLATION - AGM 12V-150AH​

FIGURE 2-13. INVERTER INSTALLATION (OPTIONAL)​

FIGURE 2-14. DOORS INSTALLATION​

SECTION 3 - SCISSORS ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 3-2. SCISSOR ARMS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 3-3. ARM GUARD INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION​

FIGURE 4-2. PLATFORM EXTENSION INSTALLATION​

FIGURE 4-3. EXTENSION HANDLES INSTALLATION (OPTIONAL)​

FIGURE 4-4. RAILS INSTALLATION (SIDE BY SIDE)​

FIGURE 4-5. RAILS INSTALLATION (TUBE IN TUBE)​

FIGURE 4-6. RAILS INSTALLATION (TUBE IN TUBE) (SN M200080324 to Present)​

FIGURE 4-7. PLATFORM CONSOLE INSTALLATION​

FIGURE 4-8. CONTROLLER ASSEMBLY​

FIGURE 4-9. USB/PHONE CRADLE INSTALLATION​

FIGURE 4-10. PANEL CARRIER INSTALLATION (OPTIONAL)​

FIGURE 4-11. PIPE RACK INSTALLATION (OPTIONAL)​

FIGURE 4-12. WORKSTATION INSTALLATION (OPTIONAL)​

FIGURE 4-13. ELECTRICAN'S TREE INSTALLATION (OPTIONAL)​

FIGURE 4-14. VISE INSTALLATION (OPTIONAL)​

FIGURE 4-15. PLATFORM CONTROL PLUG INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY - LOWER​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - UPPER​

FIGURE 5-3. STEER CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC COMPONENTS INSTALLATION (WITH CONCENTRIC MOTOR/PUMP)​

FIGURE 6-2. HYDRAULIC COMPONENTS INSTALLATION (WITH BUCHER PUMP/MOTOR)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)​

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED COMPONENTS (ALL SPECS)​

FIGURE 7-10. BREAKER BOX KIT WITH 1 DOUBLE BREAKER​

FIGURE 7-11. BREAKER BOX KIT WITH 3 BREAKERS​

FIGURE 7-12. CHARGER PLUG INSTALLATION - CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-13. CHARGER PLUG INSTALLATION - CEE7 SIDE GROUND (ANSI EXPORT SPEC)​

FIGURE 7-14. CHARGER PLUG INSTALLATION - AFSINT 107 (CE & UK CA SPEC)​

FIGURE 7-15. CHARGER PLUG INSTALLATION - IEC 60309 YELLOW (CE & UK CA SPEC)​

FIGURE 7-16. CHARGER PLUG INSTALLATION - IEC 60309 BLUE (CE & UK CA SPEC)​

FIGURE 7-17. CHARGER HARNESS (MACHINES WITH CHARGER COMMUNICATION PORT) (PVC 1910)​

FIGURE 7-18. CHARGER HARNESS (MACHINES WITH CHARGER COMMUNICATION PORT) (PVC 2004)​

FIGURE 7-19. CHASSIS HARNESS​

FIGURE 7-20. CLEARSKY INSTALLATION - 3 WIRE (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-21. CLEARSKY INSTALLATION - 3G (ANSI EXPORT, CE & UK CA SPECS)​

FIGURE 7-22. CLEARSKY INSTALLATION - 3G (AUSTRALIAN SPECS)​

FIGURE 7-23. CLEARSKY INSTALLATION - 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-24. CLEARSKY INSTALLATION - 4G (CHINA SPECS)​

FIGURE 7-25. CLEARSKY HARNESS - 3 WIRE ((ALL SPECS EXCEPT CHINA SPECS))​

FIGURE 7-26. CLEARSKY JUMPER HARNESS - 3 WIRE (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-27. CLEARSKY HARNESS - 3G & 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-28. CLEARSKY HARNESS - 4G (CHINA SPECS)​

FIGURE 7-29. CLEARSKY SPLICE HARNESS - 3G & 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-30. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITH AC CABLE (MACHINES WITH SN STARTING WITH 12, B2, G2 & M2)​

FIGURE 7-31. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITHOUT AC CABLE (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-32. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITH AC CABLE (MACHINES WITH SN STARTING WITH 12, B2, G2 & M2)​

FIGURE 7-33. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITHOUT AC CABLE (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-34. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITH AC CABLE AND WITH FOOTSWITCH (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-35. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITH AC CABLE & FOOTSWITCH (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-36. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM STRAIGHT CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-37. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM COIL CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-38. GROUND TO PLATFORM CABLE INSTALLATION - SCISSORS ARMS CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-39. INVERTER HARNESS​

FIGURE 7-40. JUMPER HARNESS TO LIFT DOWN​

FIGURE 7-41. LIFT DOWN HARNESS - LOWER​

FIGURE 7-42. LIFT DOWN HARNESS - UPPER​

FIGURE 7-43. LSS HARNESS​

FIGURE 7-44. MOBILE CONTROL HARNESS​

FIGURE 7-45. PLATFORM CONTROL BOX HARNESS​

FIGURE 7-46. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 7-47. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 7-48. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 7-49. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-50. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-51. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 7-52. RECEPTACLE AND BREAKER ASSEMBLY (AUSTRALIAN SPECS)​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPECS)​

FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-3. DECAL INSTALLATION (BRAZIL SPECS)​

FIGURE 8-4. DECAL INSTALLATION (CE & UK CA SPECS)​

FIGURE 8-5. DECAL INSTALLATION (CHINA SPECS)​

FIGURE 8-6. DECAL INSTALLATION (CSA SPECS)​

FIGURE 8-7. DECAL INSTALLATION (KOREAN SPECS)​

FIGURE 8-8. DECAL INSTALLATION (LATIN AMERICAN SPECS)​

FIGURE 8-9. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 10-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX