JLG Scissor Lift R3246 Parts Manual 31221573

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JLG Scissor Lift R3246 Parts Manual 31221573
Size: 26.31 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG R3246 Scissor Lift
Part Number: 31221573
Publication Date: 2024
Number of Pages: 336 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION​

FIGURE 1-2. DRIVE/BRAKE INSTALLATION​

FIGURE 1-3. DRIVE MOTOR ASSEMBLY​

FIGURE 1-4. TIRE/WHEEL INSTALLATION​

FIGURE 1-5. POTHOLE PROTECTION SYSTEM INSTALLATION (Prior to SN B200096435, Prior to SN M200098041)​

FIGURE 1-6. POTHOLE PROTECTION SYSTEM INSTALLATION (SN B200096436 to Present, SN M200098042 to Present, SN B200094896 through B20009489, SN B200096224 through B200096263, SN M200040785 through M200041151, Including B200094999)​

FIGURE 1-7. TILT SENSOR INSTALLATION​

FIGURE 1-8. BATTERY CHARGER INSTALLATION - DELTA-Q (WITHOUT CAN)​

FIGURE 1-9. BATTERY CHARGER INSTALLATION - DELTA-Q (WITH CAN)​

FIGURE 1-10. BATTERY CHARGER INSTALLATION - EAGLE PERFORMANCE​

FIGURE 1-11. BATTERY CHARGER INSTALLATION - GREEN POWER​

FIGURE 1-12. STROBE LIGHT INSTALLATION - SINGLE (AMBER) (WITHOUT GUARD)​

FIGURE 1-13. STROBE LIGHT INSTALLATION - DUAL (AMBER) (WITHOUT GUARD)​

FIGURE 1-14. STROBE LIGHT INSTALLATION - SINGLE (AMBER) (WITH GUARD)​

FIGURE 1-15. STROBE LIGHT INSTALLATION - DUAL (AMBER) (WITH GUARD)​

FIGURE 1-16. STROBE LIGHT INSTALLATION - DUAL WITH CLEARSKY (AMBER) (WITH GUARD)​

FIGURE 1-17. ALARM INSTALLATION (AMBIENT/WHITE NOISE)​

FIGURE 1-18. LADDER INSTALLATION​

FIGURE 1-19. FRAME COVERS INSTALLATION​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION (WITH CONCENTRIC MOTOR/PUMP)​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION (WITH BUCHER MOTOR/PUMP)​

FIGURE 2-3. MAIN VALVE ASSEMBLY​

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH B2, G2 & M2)​

FIGURE 2-5. ELECTRICAL COMPONENTS INSTALLATION - #1 (MACHINES WITH SN STARTING WITH 12)​

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATION - #2 (MACHINES WITH SN STARTING WITH 12)​

FIGURE 2-7. ACCESS CONTROL KEYPAD INSTALLATION​

FIGURE 2-8. MOBILE CONTROL INSTALLATION​

FIGURE 2-9. MDI INSTALLATION​

FIGURE 2-10. BATTERIES INSTALLATION - STANDARD 6V-255AH​

FIGURE 2-11. BATTERIES INSTALLATION - STANDARD 6V-220AH​

FIGURE 2-12. BATTERIES INSTALLATION - AGM 6V-220AH​

FIGURE 2-13. BATTERIES INSTALLATION - AGM EVCG 6V-220AH​

FIGURE 2-14. BATTERIES INSTALLATION - 6V-220AH (TROJAN)​

FIGURE 2-15. INVERTER INSTALLATION (OPTIONAL)​

FIGURE 2-16. DOORS INSTALLATION​

SECTION 3 - SCISSORS ARMS

FIGURE 3-1. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH B2 & G2) (CHINA SPECS) (Prior to SN B200087284)​

FIGURE 3-2. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH B2) (CHINA SPECS) (SN B200087285 through B200093840)​

FIGURE 3-3. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH B2) (CHINA SPECS) (SN B200093841 to Present)​

FIGURE 3-4. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTNG WITH B2 & G2) (ALL SPECS EXCEPT CHINA SPECS) (Prior to SN B200087284)​

FIGURE 3-5. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTNG WITH B2 & G2) (ALL SPECS EXCEPT CHINA SPECS) (SN B200087285 through B200093840)​

FIGURE 3-6. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTNG WITH B2) (ALL SPECS EXCEPT CHINA SPECS) (SN B200093841 to Present)​

FIGURE 3-7. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 3-8. ARMS GUARD INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH B2 & G2) (ALL SPECS EXCEPT CHINA GB SPECS)​

FIGURE 4-2. PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH B2 & G2) (CHINA GB SPECS)​

FIGURE 4-3. PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 4-4. PLATFORM EXTENSION INSTALLATION (ALL SPECS EXCEPT CHINA GB SPECS)​

FIGURE 4-5. PLATFORM EXTENSION INSTALLATION (CHINA GB SPECS)​

FIGURE 4-6. RAILS INSTALLATION (TUBE IN TUBE)​

FIGURE 4-7. RAILS INSTALLATION (TUBE IN TUBE) (MACHINES WITH SN STARTING WITH B2) (SN B200093685 to Present, SN M200092947 to Present, SN B200092577 through B200092578, SN M200040785 through M200041151, Including B200093463)​

FIGURE 4-8. RAILS INSTALLATION (SIDE BY SIDE) (ALL SPECS EXCEPT CHINA GB SPECS) (Prior to SN B200093684)​

FIGURE 4-9. RAILS INSTALLATION (SIDE BY SIDE) (ALL SPECS EXCEPT CHINA GB SPECS) (SN B200093685 to Present, SN B200092577 through B200092578, Including B200093463)​

FIGURE 4-10. RAILS INSTALLATION (SIDE BY SIDE) (CHINA GB SPECS)​

FIGURE 4-11. EXTENSION HANDLES INSTALLATION (OPTIONAL)​

FIGURE 4-12. PLATFORM CONTROL INSTALLATION (MACHINES WITH SN STARTING WITH 12, B2 & M2)​

FIGURE 4-13. PLATFORM CONTROL INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

FIGURE 4-14. CONTROLLER ASSEMBLY​

FIGURE 4-15. GATE LATCH INSTALLATION​

FIGURE 4-16. PIPE RACKS INSTALLATION (SIDE BY SIDE RAILS) (OPTIONAL)​

FIGURE 4-17. PIPE RACK INSTALLATION (OPTIONAL)​

FIGURE 4-18. OVERHEAD PROTECTION INSTALLATION (KOREAN SPECS)​

FIGURE 4-19. WOKSTATION INSTALLATION (OPTIONAL)​

FIGURE 4-20. ELECTRICIAN TREE INSTALLATION (OPTIONAL)​

FIGURE 4-21. ELECTRICIANS PACKAGE INSTALLATION (OPTIONAL)​

FIGURE 4-22. PLUMBER PACKAGE INSTALLATION (OPTIONAL)​

FIGURE 4-23. PANEL CARRIER INSTALLATION (OPTIONAL)​

FIGURE 4-24. WORKLIGHT INSTALLATION (OPTIONAL)​

FIGURE 4-25. PLATFORM CONTROL PLUG INSTALLATION​

FIGURE 4-26. USB/PHONE CRADLE INSTALLATION​

FIGURE 4-27. MACHINIST VISE ACCESSORY​

FIGURE 4-28. ELECTRICIANS TREE ACCESSORY​

FIGURE 4-29. WORKSTATION ACCESSORY​

FIGURE 4-30. PIPE RACK ASSEMBLY ACCESSORY​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY​

FIGURE 5-2. STEER CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC COMPONENTS INSTALLATION (WITH CONCENTRIC MOTOR/PUMP)​

FIGURE 6-2. HYDRAULIC COMPONENTS INSTALLATION (WITH BUCHER MOTOR/PUMP)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED COMPONENTS (ALL SPECS)​

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V (AUSTRALIAN SPECS)​

FIGURE 7-10. BREAKER BOX KIT WITH 1 DOUBLE 30MAMP/16AMP BREAKER​

FIGURE 7-11. BREAKER BOX KIT WITH 3 BREAKERS​

FIGURE 7-12. BREAKER BOX KIT WITH 1 DOUBLE 30MAMP/10AMP BREAKER​

FIGURE 7-13. CHARGER HARNESS (CHARGER WITH COMMUNICATION PORT)​

FIGURE 7-14. CHARGER HARNESS (CHARGER WITH COMMUNICATION PORT)​

FIGURE 7-15. CHARGER PLUG INSTALLATION (NO PLUG)​

FIGURE 7-16. CHARGER PLUG INSTALLATION (110V PLUG)​

FIGURE 7-17. CHARGER PLUG INSTALLATION (KOREAN PLUG)​

FIGURE 7-18. CHARGER PLUG INSTALLATION (CEE7 PLUG)​

FIGURE 7-19. CHARGER PLUG INSTALLATION (AFSINT 107 PLUG)​

FIGURE 7-20. CHARGER PLUG INSTALLATION (IEC YELLOW PLUG)​

FIGURE 7-21. CHARGER PLUG INSTALLATION (IEC BLUE PLUG)​

FIGURE 7-22. CHARGER PLUG INSTALLATION (CHINA PLUG)​

FIGURE 7-23. CHARGER PLUG INSTALLATION (AUSTRALIAN PLUG)​

FIGURE 7-24. CHASSIS HARNESS​

FIGURE 7-25. CLEARSKY INSTALLATION - 3 WIRE (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-26. CLEARSKY INSTALLATION - 3G (Prior to SN B200092129, Prior to SN M200087846, Prior to SN 1200046091)​

FIGURE 7-27. CLEARSKY INSTALLATION - 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-28. CLEARSKY INSTALLATION - 4G (CHINA SPECS) (Prior to SN B200092129, Prior to SN M200087846, Prior to SN 1200046091)​

FIGURE 7-29. CLEARSKY INSTALLATION - SMART FLEET​

FIGURE 7-30. CLEARSKY HARNESS - 3 WIRE (ALL SPECS)​

FIGURE 7-31. CLEARSKY JUMPER HARNESS - 3 WIRE (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-32. CLEARSKY HARNESS - 3G & 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-33. CLEARSKY HARNESS - 4G (CHINA SPECS)​

FIGURE 7-34. CLEARSKY SPLICE HARNESS - 3G & 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-35. CLEARSKY/BEACON HARNESS​

FIGURE 7-36. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE (MACHINES WITH SN STARTING WITH 12, B2, G2 & M2)​

FIGURE 7-37. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE & WITH FOOTSWITCH (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-38. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE (MACHINES WITH SN STARTING WITH 12, B2, G2 & M2)​

FIGURE 7-39. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE & FOOTSWITCH (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-40. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM STRAIGHT CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-41. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM COIL CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-42. GROUND TO PLATFORM CABLE INSTALLATION - SCISSORS ARMS CABLE ONLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-43. GROUND TO PLATFORM CABLE INSTALLATION – WITH METAL RECTANGLE (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 7-44. JUMPER TO LIFT DOWN HARNESS​

FIGURE 7-45. LIFT DOWN HARNESS​

FIGURE 7-46. LIFT DOWN HARNESS (SN B200087285 to Present)​

FIGURE 7-47. PLATFORM CONTROL BOX HARNESS (MACHINES WITH SN STARTING WITH 12, B2 & M2)​

FIGURE 7-48. PLATFORM CONTROL BOX HARNESS (MACHINES WITH SN STARTING WITH G2)​

FIGURE 7-49. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 7-50. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 7-51. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 7-52. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-53. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-54. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPECS)​

FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-3. DECAL INSTALLATION (BRAZIL SPECS)​

FIGURE 8-4. DECAL INSTALLATION (CE & UK CA SPECS)​

FIGURE 8-5. DECAL INSTALLATION (CHINA SPECS)​

FIGURE 8-6. DECAL INSTALLATION (CSA SPECS)​

FIGURE 8-7. DECAL INSTALLATION (KOREAN SPECS)​

FIGURE 8-8. DECAL INSTALLATION (LATIN AMERICAN SPECS)​

FIGURE 8-9. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX