JLG Scissor Lift R2646 Parts Manual 31221576

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JLG Scissor Lift R2646 Parts Manual 31221576
Size: 23.47 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG R2646 Scissor Lift
Part Number: 31221576
Publication Date: 2024
Number of Pages: 308 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION​

FIGURE 1-2. DRIVE/BRAKE INSTALLATION​

FIGURE 1-3. DRIVE MOTOR ASSEMBLY​

FIGURE 1-4. TIRE/WHEEL INSTALLATION​

FIGURE 1-5. POTHOLE PROTECTION SYSTEM INSTALLATION (Prior to SN M200093043)​

FIGURE 1-6. POTHOLE PROTECTION SYSTEM INSTALLATION (SN B200094331 to Present, SN M200093549 to Present)​

FIGURE 1-7. TILT SENSOR INSTALLATION​

FIGURE 1-8. BATTERY CHARGER INSTALLATION - DELTA-Q (WITHOUT COMMUNICATION PORT) (MACHINES WITH SN STARTING WITH B2 & M2))​

FIGURE 1-9. BATTERY CHARGER INSTALLATION - DELTA-Q (WITH COMMUNICATION PORT) (MACHINES WITH SN STARTING WITH B2 & M2))​

FIGURE 1-10. BATTERY CHARGER INSTALLATION - DELTA-Q (MACHINES WITH SN STARTING WITH 12)​

FIGURE 1-11. BATTERY CHARGER INSTALLATION - EAGLE PERFORMANCE​

FIGURE 1-12. BATTERY CHARGER INSTALLATION - GREEN POWER​

FIGURE 1-13. STROBE LIGHT INSTALLATION - SINGLE (AMBER) (WITH GUARD)​

FIGURE 1-14. STROBE LIGHT INSTALLATION - DUAL (AMBER) (WITH GUARD)​

FIGURE 1-15. STROBE LIGHT INSTALLATION - DUAL WITH CLEARSKY (AMBER) (WITH GUARD)​

FIGURE 1-16. ALARM INSTALLATION (AMBIENT/WHITE NOISE)​

FIGURE 1-17. LADDER INSTALLATION​

FIGURE 1-18. FRAME COVERS INSTALLATION​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH B2)​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 2-3. MAIN VALVE ASSEMBLY​

FIGURE 2-4. MOTOR AND PUMP ASSEMBLY​

FIGURE 2-5. ELECTRICAL COMPONENTS INSTALLATION #1 (MACHINES WITH SN STARTING WITH 12)​

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATION #2 (MACHINES WITH SN STARTING WITH 12)​

FIGURE 2-7. ACCESS CONTROL KEYPAD INSTALLATION​

FIGURE 2-8. MOBILE CONTROL INSTALLATION​

FIGURE 2-9. MDI INSTALLATION​

FIGURE 2-10. BATTERIES INSTALLATION - STANDARD 6V-220AH​

FIGURE 2-11. BATTERIES INSTALLATION - STANDARD 6V-250AH​

FIGURE 2-12. BATTERIES INSTALLATION - AGM 6V-220AH​

FIGURE 2-13. BATTERIES INSTALLATION - AGM EVCG 6V-220AH​

FIGURE 2-14. BATTERIES INSTALLATION - 6V-220AH (TROJAN)​

FIGURE 2-15. INVERTER INSTALLATION (R1932I & R1932)​

FIGURE 2-16. DOORS INSTALLATION​

SECTION 3 - SCISSORS ARMS

FIGURE 3-1. ARMS INSTALLATION (KOREAN,CHINA, AUSTRAILIAN, CE & UK CA SPECS)​

FIGURE 3-2. ARMS INSTALLATION (ANSI, ANSI EXPORT, JAPANESE & CSA SPECS)​

FIGURE 3-3. ARMS INSTALLATION (ANSI, ANSI EXPORT, JAPANESE & CSA SPECS)​

FIGURE 3-4. ARM GUARDS INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION​

FIGURE 4-2. PLATFORM EXTENSION INSTALLATION​

FIGURE 4-3. RAILS INSTALLATION (SIDE BY SIDE) (Prior to SN M200092317)​

FIGURE 4-4. RAILS INSTALLATION (SIDE BY SIDE) (SN B200094331 to Present, SN M200092799 to Present)​

FIGURE 4-5. RAILS INSTALLATION (TUBE IN TUBE) (MACHINES WITH SN STARTING WITH B2) (Prior to SN M200092317)​

FIGURE 4-6. RAILS INSTALLATION (TUBE IN TUBE) (MACHINES WITH SN STARTING WITH B2) (SN B200094331 to Present, SN M200092799 to Present)​

FIGURE 4-7. RAILS INSTALLATION (TUBE IN TUBE) (MACHINES WITH SN STARTING WITH M2)​

FIGURE 4-8. EXTENSION HANDLES INSTALLATION​

FIGURE 4-9. GATE LATCH INSTALLATION - OPTIONAL​

FIGURE 4-10. PLATFORM CONSOLE INSTALLATION​

FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY​

FIGURE 4-12. ELECTRICIANS TREE ACCESSORY​

FIGURE 4-13. ELECTRICIAN PACKAGE INSTALLATION​

FIGURE 4-14. ELECTRICIAN TREE INSTALLATION​

FIGURE 4-15. MACHINIST VISE ACCESSORY​

FIGURE 4-16. OVERHEAD PROTECTION INSTALLATION (KOREAN SPECS)​

FIGURE 4-17. PANEL CARRIER INSTALLATION​

FIGURE 4-18. PIPE RACK ASSEMBLY ACCESSORY​

FIGURE 4-19. PIPE RACKS INSTALLATION​

FIGURE 4-20. PLUMBER PACKAGE INSTALLATION​

FIGURE 4-21. USB/PHONE CRADLE INSTALLATION​

FIGURE 4-22. WOKSTATION INSTALLATION​

FIGURE 4-23. WORKLIGHT INSTALLATION​

FIGURE 4-24. WORKSTATION ACCESSORY​

SECTION 5 - CYLINDER

FIGURE 5-1. STEER CYLINDER ASSEMBLY​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH B2)​

FIGURE 6-2. HYDRAULIC COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V (AUSTRALIAN SPECS)​

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)​

FIGURE 7-10. BREAKER BOX KIT (AUSTRALIAN SPEC)​

FIGURE 7-11. BREAKER BOX KIT WITH 1 DOUBLE BREAKER (CE & UK CA SPECS)​

FIGURE 7-12. BREAKER BOX KIT WITH 3 BREAKERS (CE & UK CA SPECS)​

FIGURE 7-13. CAN SPLICE HARNESS (CHARGER WITH COMMUNICATION PORT)​

FIGURE 7-14. CHARGER HARNESS (CHARGER WITH COMMUNICATION PORT)​

FIGURE 7-15. CHASSIS HARNESS WITH CLEARSKY​

FIGURE 7-16. CHARGER PLUG INSTALLATION - CUSTOMER SPPLIED PLUG (ALL SPECS)​

FIGURE 7-17. CHARGER PLUG INSTALLATION - 110V PLUG (ANSI, ANSI EXPORT, CSA & JAPANESE SPECS)​

FIGURE 7-18. CHARGER PLUG INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-19. CHARGER PLUG INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-20. CHARGER PLUG INSTALLATION - 220V CEE7 (CE & UK CA SPECS)​

FIGURE 7-21. CHARGER PLUG INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 7-22. CHARGER PLUG INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 7-23. CHARGER PLUG INSTALLATION (CHINA SPECS)​

FIGURE 7-24. CHARGER PLUG INSTALLATION (KOREAN SPECS)​

FIGURE 7-25. CLEARSKY INSTALLATION - 3-WIRE (ANSI & CSA SPECS) (Prior to SN B200081597, Prior to SN M20007029, Prior to SN 1200044968)​

FIGURE 7-26. CLEARSKY INSTALLATION - 3-WIRE (ALL SPECS EXCEPT CHINA, JAPAN & KOREA SPECS)​

FIGURE 7-27. CLEARSKY INSTALLATION - 3-WIRE (ANSI EXPORT, CE & UK CA SPECS)​

FIGURE 7-28. CLEARSKY INSTALLATION - CANBUS 3G (ANSI, ANSI EXPORT, AUSTRALIAN, CE, CSA & UK CA SPECS) (Prior to SN B200081597, Prior to SN M20007029, Prior to SN 1200044968)​

FIGURE 7-29. CLEARSKY INSTALLATION - CANBUS 4G (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 7-30. CLEARSKY INSTALLATION - CANBUS 4G (CHINA SPECS) (Prior to SN B200081597, Prior to SN M20007029, Prior to SN 1200044968)​

FIGURE 7-31. CLEARSKY INSTALLATION - SMART FLEET​

FIGURE 7-32. CLEARSKY/TELEMATICS HARNESS (3-WIRE) (ALL SPECS EXCEPT CHINA, JAPAN & KOREA SPECS)​

FIGURE 7-33. CLEARSKY JUMPER HARNESS (3-WIRE) (ALL SPECS EXCEPT CHINA, JAPAN & KOREA SPECS)​

FIGURE 7-34. CLEARSKY/TELEMATICS HARNESS (3-WIRE) (ANSI & CSA SPECS) (Prior to SN B200081597, Prior to SN M20007029, Prior to SN 1200044968)​

FIGURE 7-35. CLEARSKY/TELEMATICS HARNESS (CANBUS)​

FIGURE 7-36. CLEARSKY/TELEMATICS SPLICE HARNESS (CANBUS)​

FIGURE 7-37. CLEARSKY/TELEMATICS HARNESS (CANBUS) (CHINA SPECS) (Prior to SN B200081597, Prior to SN M20007029, Prior to SN 1200044968)​

FIGURE 7-38. CLEARSKY/BEACON HARNESS​

FIGURE 7-39. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 7-40. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE & WITH FOOTSWITCH (MACHINES WITH SN STARTING WITH B2)​

FIGURE 7-41. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 7-42. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE & FOOTSWITCH (MACHINES WITH SN STARTING WITH B2)​

FIGURE 7-43. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM STRAIGHT CABLE ONLY (MACHINES WITH SN STARTING WITH 12)​

FIGURE 7-44. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM COIL CABLE ONLY (MACHINES WITH SN STARTING WITH 12)​

FIGURE 7-45. GROUND TO PLATFORM CABLE INSTALLATION - ARMS CABLE ONLY (MACHINES WITH SN STARTING WITH 12)​

FIGURE 7-46. LIFT DOWN HARNESS​

FIGURE 7-47. LIFT DOWN HARNESS (SN B200087130 to Present, SN M200080323 to Present)​

FIGURE 7-48. JUMPER HARNESS TO LIFT DOWN​

FIGURE 7-49. PLATFORM CONTROL BOX HARNESS​

FIGURE 7-50. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 7-51. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 7-52. RECEPTACLE BOX KIT - 220V IEC BLUE(CE & UK CA SPEC)​

FIGURE 7-53. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-54. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-55. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPECS)​

FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-3. DECAL INSTALLATION (BRAZIL SPECS)​

FIGURE 8-4. DECAL INSTALLATION (CE & UK CA SPECS)​

FIGURE 8-5. DECAL INSTALLATION (CHINA SPECS)​

FIGURE 8-6. DECAL INSTALLATION (CSA SPECS)​

FIGURE 8-7. DECAL INSTALLATION (KOREAN SPECS)​

FIGURE 8-8. DECAL INSTALLATION (LATIN AMERICAN SPECS)​

FIGURE 8-9. DECAL INSTALLATIONS - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX