JLG Scissor Lift ES1932 ES1932i Parts Manual 31219998

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JLG Scissor Lift ES1932 ES1932i Parts Manual 31219998
Size: 26.85 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Manual
Model: JLG ES1932 ES1932i Scissor Lift
Part Number: 31219998
Publication Date: 2024
Number of Pages: 340 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. DRIVE MOTOR AND STEER INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 1-2. DRIVE MOTOR AND STEER INSTALLATION (MACHINES WITH SN STARTING WITH 12 & B2) (ALL SPECS)​

FIGURE 1-3. DRIVE MOTOR AND STEER INSTALLATION (MACHINES WITH SN STARTING WITH 12 & B2) (JAPANESE SPEC)​

FIGURE 1-4. MOTOR & SPINDLE ASSEMBLY - LEFT (JAPANESE SPEC)​

FIGURE 1-5. MOTOR & SPINDLE ASSEMBLY - RIGHT (JAPANESE SPEC)​

FIGURE 1-6. DRIVE MOTOR ASSEMBLY​

FIGURE 1-7. STEER INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

FIGURE 1-8. STEER INSTALLATION (MACHINES WITH SN STARTING WITH G2) (SN G200005120 to Present)​

FIGURE 1-9. STEER SPINDLE COVER INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 1-10. STEER SPINDLE COVER INSTALLATION (CHINA SPECS)​

FIGURE 1-11. REAR WHEEL HUB AND FRAME CLAMPS INSTALLATION​

FIGURE 1-12. HUB ASSEMBLY - REAR​

FIGURE 1-13. TIRE AND WHEEL INSTALLATION​

FIGURE 1-14. POTHOLE PROTECTION INSTALLATION​

FIGURE 1-15. POTHOLE PROTECTION SYSTEM INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

FIGURE 1-16. TILT SENSOR INSTALLATION​

FIGURE 1-17. BATTERY CHARGER INSTALLATION - DELTA-Q (WITHOUT COMMUNICATION PORT)​

FIGURE 1-18. BATTERY CHARGER INSTALLATION - DELTA-Q (WITH COMMUNICATION PORT)​

FIGURE 1-19. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG) (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 1-20. STROBE LIGHT INSTALLATION – SINGLE (AMBER) (WITH GUARD)​

FIGURE 1-21. STROBE LIGHT INSTALLATION – DUAL (AMBER) (WITH GUARD)​

FIGURE 1-22. BEACON ZN INSTALLATION​

FIGURE 1-23. ALARM INSTALLATION (AMBIENT/WHITE NOISE) (OPTIONAL)​

FIGURE 1-24. LADDER INSTALLATION​

FIGURE 1-25. FRAME COVERS INSTALLATION (ES1932)​

FIGURE 1-26. FRAME COVERS INSTALLATION (ES1932I)​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. PUMP/MOTOR/TANK AND HOSES INSTALLATION​

FIGURE 2-2. PUMP/MOTOR/TANK ASSEMBLY​

FIGURE 2-3. CLEANGUARD INSTALLATION (MACHINES WITH SN STARTING WITH 12, B2, M2 & G2)​

FIGURE 2-4. CLEANGUARD INSTALLATION (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 2-5. ELECTRICAL COMPONENTS INSTALLATION (MACHINES WITH SN STARTING WITH 12, B2, M2 & G2)​

FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATION #1 (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 2-7. ELECTRICAL COMPONENTS INSTALLATION #2 (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 2-8. ACCESS CONTROL INSTALLATION​

FIGURE 2-9. MDI INSTALLATION​

FIGURE 2-10. BATTERIES INSTALLATION - AGM BATTERIES WITH DISCONNECT (MACHINES WITH SN STARTING WITH M2)​

FIGURE 2-11. BATTERIES INSTALLATION - AGM EVCG BATTERIES WITH DISCONNECT (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 2-12. BATTERIES INSTALLATION - TROJAN BATTERIES WITH DISCONNECT (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 2-13. BATTERIES INSTALLATION - STANDARD BATTERIES (U.S. BRAND)​

FIGURE 2-14. BATTERIES INSTALLATION - STANDARD BATTERIES (TROJAN BRAND)​

FIGURE 2-15. BATTERIES INSTALLATION - AGM BATTERIES​

FIGURE 2-16. BATTERIES INSTALLATION - AGM EVCG BATTERIES​

FIGURE 2-17. INVERTER INSTALLATION (OPTIONAL)​

FIGURE 2-18. DOORS INSTALLATION​

FIGURE 2-19. DOORS INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

FIGURE 2-20. GROUND CONTROL INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

SECTION 3 - SCISSORS ARMS

FIGURE 3-1. SCISSORS ARMS INSTALLATION (MACINES WITH SN STARTING WITH M2)​

FIGURE 3-2. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH B2)​

FIGURE 3-3. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH M2)​

FIGURE 3-4. SCISSORS ARMS KIT​

FIGURE 3-5. ARM GUARD INSTALLATION​

FIGURE 3-6. SCISSORS ARMS INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH12, B2 & M2)​

FIGURE 4-2. PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH G2)​

FIGURE 4-3. PLATFORM EXTENSION INSTALLATION​

FIGURE 4-4. RAILS INSTALLATION - FIXED (INSIDE TUBE SLIDER)​

FIGURE 4-5. RAILS INSTALLATION - FIXED (OUTSIDE TUBE SLIDER)​

FIGURE 4-6. RAILS INSTALLATION - FOLD-DOWN RAILS/GATE ENTRY (ANSI EXPORT & CHINA SPECS)​

FIGURE 4-7. RAILS INSTALLATION - QUIK ACCESS (ANSI & JAPANESE SPECS ONLY)​

FIGURE 4-8. RAILS INSTALLATION - QUIK FOLD-DOWN (UNDER MOUNT EXT HANDLE) (ALL SPECS EXCEPT AUSTRALIAN, CE, KOREAN & UK CA SPECS)​

FIGURE 4-9. RAILS INSTALLATION - QUIK FOLD-DOWN (SIDE MOUNT EXT HANDLE) (ALL SPECS EXCEPT AUSTRALIAN, CE, KOREAN & UK CA SPECS)​

FIGURE 4-10. RAILS INSTALLATION - QUIK FOLD-DOWN (UNDER MOUNT EXT HANDLE) (CE & UK CA SPECS)​

FIGURE 4-11. RAILS INSTALLATION - QUIK FOLD-DOWN (SIDE MOUNT EXT HANDLE) (CE & UK CA SPECS)​

FIGURE 4-12. RAILS INSTALLATION - STANDARD FOLD-DOWN RAILS (ALL SPECS)​

FIGURE 4-13. HANDLE EXTENSION INSTALLATION​

FIGURE 4-14. GATE LATCH INSTALLATION (ALL SPECS EXCEPT KOREAN SPECS)​

FIGURE 4-15. PLATFORM CONTROL INSTALLATION (FRONT MOUNT) (WITH FOLDING RAILS)​

FIGURE 4-16. PLATFORM CONTORL INSTALLATION (FRONT MOUNT) (WITH FIXED RAILS)​

FIGURE 4-17. PLATFORM CONTROL INSTALLATION (SIDE MOUNT) (MACHINES WITH SN STARTING WITH 12, B2 & M2)​

FIGURE 4-18. PLATFORM CONTROL INSTALLATION (SIDE MOUNT) (MACHINES WITH SN STARTING WITH G2) (CHINA & ANSI EXPORT SPEC)​

FIGURE 4-19. PLATFORM CONTROL INSTALLATION (SIDE MOUNT) (MACHINES WITH SN STARTING WITH G2) (ANSI EXPORT SPEC ONLY)​

FIGURE 4-20. DRIVE/STEER CONTROLLER ASSEMBLY (AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 4-21. USB/PHONE CRADLE INSTALLATION​

FIGURE 4-22. OVERHEAD PROTECTION INSTALLATION (ANSI EXPORT & KOREAN SPECS)​

FIGURE 4-23. PANEL CARRIER INSTALLATION (AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 4-24. PIPE RACK INSTALLATION​

FIGURE 4-25. ELECTRICIANS TREE ACCESSORY​

FIGURE 4-26. WORKSTATION ACCESSORY​

FIGURE 4-27. WORKSTATION INSTALLATION​

FIGURE 4-28. PIPE RACK ASSEMBLY ACCESSORY​

FIGURE 4-29. ELECTRICIAN TREE INSTALLATION​

FIGURE 4-30. WORKLIGHT INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (MACINES WITH SN STARTING WITH M2)​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (MACINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 5-3. LIFT CYLINDER ASSEMBLY (MACINES WITH SN STARTING WITH G2)​

FIGURE 5-4. STEER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH M2)​

FIGURE 5-5. STEER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 12, B2 & G2)​

FIGURE 5-6. STEER CYLINDER ASSEMBLY​

SECTION 6 - ELECTRICAL

FIGURE 6-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ANSI, ANSI EXPORT, CHINA AND JAPANESE SPECS)​

FIGURE 6-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 6-3. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 6-4. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 6-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 6-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 6-7. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)​

FIGURE 6-8. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED COMPONENTS (ALL SPECS)​

FIGURE 6-9. BREAKER BOX KIT WITH 1 DOUBLE BREAKER​

FIGURE 6-10. BREAKER BOX KIT WITH 3 BREAKERS​

FIGURE 6-11. CAN SPLICE HARNESS​

FIGURE 6-12. CHASSIS HARNESS​

FIGURE 6-13. CHARGER PLUG INSTALLATION - LOCALLY SUPPLIED PLUG (ALL SPECS)​

FIGURE 6-14. CHARGER PLUG INSTALLATION - 110V PLUG (ALL SPECS EXCEPT AUSTRALIAN, CHINA, CE, KOREA & UK CA SPECS)​

FIGURE 6-15. CHARGER PLUG INSTALLATION (KOREAN PLUG)​

FIGURE 6-16. CHARGER PLUG INSTALLATION - 220V CEE7 PLUG (CE & UK CA SPECS)​

FIGURE 6-17. CHARGER PLUG INSTALLATION - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 6-18. CHARGER PLUG INSTALLATION - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 6-19. CHARGER PLUG INSTALLATION - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 6-20. CHARGER PLUG INSTALLATION (CHINA PLUG)​

FIGURE 6-21. CHARGER PLUG INSTALLATION (AUSTRALIAN PLUG)​

FIGURE 6-22. CHARGER TO BATTERY HARNESS​

FIGURE 6-23. DRIVE HARNESS​

FIGURE 6-24. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE (ALL SPECS EXCEPT KOREAN & AUSTRALIAN SPECS) (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 6-25. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE (AUSTRALIAN SPECS) (MACHINES WITH SN STARTING WITH B2)​

FIGURE 6-26. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE AND WITH FOOTSWITCH (MACHINES WITH SN STARTING WITH B2)​

FIGURE 6-27. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE OR FOOTSWITCH (MACHINES WITH SN STARTING WITH G2)​

FIGURE 6-28. GROUND TO PLATFORM CABLE INSTALLATION - WITH FOOTSWITCH (MACHINES WITH SN STARTING WITH G2)​

FIGURE 6-29. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE (ALL SPECS EXCEPT KOREAN & AUSTRALIAN SPECS) (MACHINES WITH SN STARTING WITH B2 & M2)​

FIGURE 6-30. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE (AUSTRALIAN SPECS) (MACHINES WITH SN STARTING WITH B2)​

FIGURE 6-31. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE AND FOOTSWITCH (MACHINES WITH SN STARTING WITH B2)​

FIGURE 6-32. GROUND TO PLATFORM CABLE INSTALLATION - SCISSORS ARM CABLE ONLY (MACHINES WITH SN STARTING WITH 12)​

FIGURE 6-33. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM CABLE ONLY (STRAIGHT CABLE) (MACHINES WITH SN STARTING WITH 12)​

FIGURE 6-34. GROUND TO PLATFORM CABLE INSTALLATION - PLATFORM CABLE ONLY (COILED CABLE) (MACHINES WITH SN STARTING WITH 12)​

FIGURE 6-35. LIFT DOWN HARNESS​

FIGURE 6-36. JUMPER HARNESS TO LIFT DOWN​

FIGURE 6-37. PLATFORM BOX HARNESS​

FIGURE 6-38. CABLE, WORKLIGHT​

FIGURE 6-39. HARNESS, LIGHT​

FIGURE 6-40. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 6-41. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 6-42. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 6-43. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 6-44. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 6-45. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

SECTION 7 - DECALS

FIGURE 7-1. DECAL INSTALLATION - ANSI SPECS (ENGLISH LANGUAGE)​

FIGURE 7-2. DECAL INSTALLATION - AUSTRALIAN & JAPANESE SPECS (ENGLISH LANGUAGE)​

FIGURE 7-3. DECAL INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGES)​

FIGURE 7-4. DECAL INSTALLATION - CE & UK CA SPECS (ENGLISH LANGUAGE)​

FIGURE 7-5. DECAL INSTALLATION - CHINA SPECS (ENGLISH/CHINESE LANGUAGES)​

FIGURE 7-6. DECAL INSTALLATION - CSA SPECS (ENGLISH/FRENCH LANGUAGES)​

FIGURE 7-7. DECAL INSTALLATION - KOREAN SPECS (ENGLISH/KOREAN LANGUAGES)​

FIGURE 7-8. DECAL INSTALLATION - LATIN AMERICAN SPECS (ENGLISH/SPANISH LANGUAGES)​

FIGURE 7-9. DECAL INSTALLATION - OPTIONS​

SECTION 8 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 8-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 9 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 9-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX