JLG Scissor Lift ES1530L ES1530M Parts Catalog 3122326300

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JLG Scissor Lift ES1530L ES1530M Parts Catalog 3122326300
Size: 23.90 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Catalog
Model: JLG ES1530L ES1530M Scissor Lift
Part Number: 3122326300
Publication Date: 2025
Number of Pages: 342 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 1-2. STEER INSTALLATION (Prior to SN B200100503, Except SN B20099605 through B20099609, Except SN B200100324 through B200100327, Including B200100763 and B200100764)​

FIGURE 1-3. STEER INSTALLATION (SN B20099605 through B20099609, SN B200100324 through B200100327, SN B200100503 to Present, Except SN B200100763 through B200100764)​

FIGURE 1-4. STEER INSTALLATION (SN 1200000001 to Present)​

FIGURE 1-5. DRIVE COMPONENTS INSTALLATION (FAIRFIELD)​

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (RH) (FAIRFIELD)​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (LH) (FAIRFIELD)​

FIGURE 1-8. TIRE/WHEEL INSTALLATION​

FIGURE 1-9. POTHOLE PROTECTION SYSTEM INSTALLATION (ALL SPECS EXCEPT CE)​

FIGURE 1-10. POTHOLE PROTECTION SYSTEM INSTALLATION (CE SPEC) (EARLY VERSION - STRAIGHT BARS)​

FIGURE 1-11. POTHOLE PROTECTION SYSTEM INSTALLATION (CE SPEC) (LATE VERSION - BARS WITH STEP-DOWN DESIGN AT FRONT)​

FIGURE 1-12. TILT SENSOR INSTALLATION​

FIGURE 1-13. BATTERY CHARGER INSTALLATION (SMART CHARGER)​

FIGURE 1-14. BATTERY CHARGER INSTALLATION (GREENPOWER)​

FIGURE 1-15. BEACON/STROBE LIGHT INSTALLATION - SINGLE (WITHOUT CLEARSKY BEACON)​

FIGURE 1-16. BEACON/STROBE LIGHT INSTALLATION - DUAL (WITHOUT CLEARSKY BEACON)​

FIGURE 1-17. BEACON/STROBE LIGHT INSTALLATION - SECOND (WITH CLEARSKY BEACON)(MACHINES WITH SNS STARTING WITH B2 & M2)​

FIGURE 1-18. BEACON/STROBE LIGHT INSTALLATION - SECOND (WITH CLEARSKY BEACON) (MACHINES WITH SNS STARTING WITH 12)​

FIGURE 1-19. ALARM INSTALLATION (AMBIENT/WHITE NOISE)​

FIGURE 1-20. LADDER INSTALLATION (ALL SPECS EXCEPT JAPANESE SPECS)​

FIGURE 1-21. LADDER INSTALLATION (JAPANESE SPECS)​

FIGURE 1-22. FRAME COVER INSTALLATION​

SECTION 2 - GROUND CONTROLS

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATION (PMT B/R MODEL R930071233)​

FIGURE 2-2. HYDRAULIC COMPONENTS INSTALLATION (PMT B/R MODEL R930095807)​

FIGURE 2-3. HYDRAULIC COMPONENT INSTALLATION (PMT VIBO BRAND)​

FIGURE 2-4. PUMP/MOTOR/TANK ASSEMBLY (B/R MODEL R930071233)​

FIGURE 2-5. PUMP/MOTOR/TANK ASSEMBLY (B/R MODEL R930095807)​

FIGURE 2-6. PUMP/MOTOR/TANK ASSEMBLY (VIBO BRAND)​

FIGURE 2-7. LEAK CONTAINMENT INSTALLATION​

FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATION (WITHOUT LSS) (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION (WITH LSS) (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 2-10. ELECTRICAL COMPONENTS INSTALLATION 1OF2 (MACHINE WITH SN STARTING WITH 12)​

FIGURE 2-11. ELECTRICAL COMPONENTS INSTALLATION 2OF2 (MACHINE WITH SN STARTING WITH 12)​

FIGURE 2-12. MDI INSTALLATION​

FIGURE 2-13. BATTERIES INSTALLATION - STANDARD BATTERIES WITHOUT DISCONNECT​

FIGURE 2-14. BATTERIES INSTALLATION - STANDARD BATTERIES WITH DISCONNECT​

FIGURE 2-15. BATTERIES INSTALLATION - AGM BATTERIES WITHOUT DISCONNECT​

FIGURE 2-16. BATTERIES INSTALLATION - AGM BATTERIES WITH DISCONNECT​

FIGURE 2-17. BATTERIES INSTALLATION - AGM VISION BATTERIES WITHOUT DISCONNECT​

FIGURE 2-18. BATTERIES INSTALLATION - AGM VISION BATTERIES WITH DISCONNECT​

FIGURE 2-19. BATTERIES INSTALLATION - LITHIUM​

FIGURE 2-20. DOORS INSTALLATION​

SECTION 3 - SCISSOR ARMS

FIGURE 3-1. SCISSOR ARMS INSTALLATION (WITH LSS) (MACHINES WITH SN STARTING WITH M2)​

FIGURE 3-2. SCISSOR ARMS INSTALLATION (WITH LSS) (Prior to SN B200100503, Except SN B20099605 through B20099609, Except SN B200100324 through B200100327, Including B200100763 and B200100764)​

FIGURE 3-3. SCISSOR ARMS INSTALLATION (WITH LSS) (ALL SPECS EXCEPT CE SPECS) (SN B20099605 through B20099609, SN B200100324 through B200100327, SN B200100503 to Present, Excluding B200100763 and B200100764)​

FIGURE 3-4. SCISSOR ARMS INSTALLATION (WITH LSS) (CE SPECS) (SN B20099605 through B20099609, SN B200100324 through B200100327, SN B200100503 to Present, Excluding B200100763 and B200100764)​

FIGURE 3-5. SCISSOR ARMS INSTALLATION (WITH LSS) (CE SPECS) (SN 1200000001 to Present)​

FIGURE 3-6. SCISSOR ARMS INSTALLATION (WITH LSS) (CE SPECS) (SN 1200000001 to Present)​

FIGURE 3-7. SCISSOR ARMS INSTALLATION (WITH LSS) (MACHINES WITHOUT SN STARTING WITH M2)​

FIGURE 3-8. SCISSOR ARMS INSTALLATION (WITHOUT LSS) (Prior to SN B200100503, Except SN B20099605 through B20099609, Except SN B200100324 through B200100327, Including B200100763 and B200100764)​

FIGURE 3-9. SCISSOR ARMS INSTALLATION (WITHOUT LSS) (SN B20099605 through B20099609, SN B200100324 through B200100327, SN B200100503 to Present, Excluding B200100763 and B200100764)​

FIGURE 3-10. ARM GUARDS INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (MACHINES WITH SNS STARTING WITH M2)​

FIGURE 4-2. PLATFORM INSTALLATION (Prior to SN B200100503, Except SN B20099605 through B20099609, Except SN B200100324 through B200100327, Including B200100763 and B200100764)​

FIGURE 4-3. PLATFORM INSTALLATION (SN B20099605 through B20099609, SN B200100324 through B200100327, SN B200100503 to Present, Excluding B200100763 and B200100764)​

FIGURE 4-4. PLATFORM INSTALLATION (SN 1200000001 to Present)​

FIGURE 4-5. PLATFORM EXTENSION INSTALLATION​

FIGURE 4-6. RAILS INSTALLATION (1.0M TUBE IN TUBE)​

FIGURE 4-7. RAILS INSTALLATION (1.1M TUBE IN TUBE)​

FIGURE 4-8. RAILS INSTALLATION (SIDE BY SIDE) (Prior to SN B200102914, Prior to SN M200110195, Prior to SN 1200047853)​

FIGURE 4-9. RAILS INSTALLATION (SIDE BY SIDE) (SN B200102914 to Present, SN M200110195 to Present, SN 1200047853 to Present)​

FIGURE 4-10. GATE LATCH INSTALLATION​

FIGURE 4-11. PLATFORM CONSOLE INSTALLATION (MACHINES WITH SN STARTING WITH B2 AND M2)​

FIGURE 4-12. PLATFORM CONSOLE INSTALLATION (MACHINES WITH SN STARTING WITH 12)​

FIGURE 4-13. CONTROLLER ASSEMBLY​

FIGURE 4-14. PLATFORM CONTROL PLUG INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY​

FIGURE 5-2. STEER CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (PMT B/R MODEL R930071233)​

FIGURE 6-2. HYDRAULIC DIAGRAM (PMT B/R MODEL R930095807)​

FIGURE 6-3. HYDRAULIC DIAGRAM (PMT VIBO BRAND)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ALL SPECS EXCEPT CE & UK CA SPECS)​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V AUSTRALIAN PLUG (AUSTRALIAN SPECS)​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CHINA PLUG (CHINA SPECS)​

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V LOCALLY SUPPLIED​

FIGURE 7-10. AC EXTENSION HARNESS​

FIGURE 7-11. BREAKER BOX KIT WITH 1 DOUBLE BREAKER (AUSTRALIAN SPECS)​

FIGURE 7-12. BREAKER BOX KIT WITH 1 DOUBLE BREAKER (CE & UK CA SPECS)​

FIGURE 7-13. BREAKER BOX KIT WITH 3 BREAKER​

FIGURE 7-14. CHARGER HARNESS​

FIGURE 7-15. CHARGER PLUG INSTALLATION (DELTA-Q CHARGER) (LOCALLY SUPPLIED PLUG) (ALL SPECS EXCEPT ANSI & AUSTRALIAN SPECS)​

FIGURE 7-16. CHARGER PLUG INSTALLATION (GREEN POWER CHARGER) (LOCALLY SUPPLIED PLUG) (ALL SPECS EXCEPT ANSI & AUSTRALIAN SPECS)​

FIGURE 7-17. CHARGER PLUG INSTALLATION (110V PLUG) (ANSI & CSA SPECS)​

FIGURE 7-18. CHARGER PLUG INSTALLATION (AUSTRALIAN PLUG) (AUSTRALIAN SPECS)​

FIGURE 7-19. CHARGER PLUG INSTALLATION (110V IEC YELLOW PLUG) (CE & UK CA SPECS)​

FIGURE 7-20. CHARGER PLUG INSTALLATION (220V IEC BLUE PLUG) (CE & UK CA SPECS)​

FIGURE 7-21. CHARGER PLUG INSTALLATION (220V CEE7 PLUG) (CE & UK CA SPECS)​

FIGURE 7-22. CHARGER PLUG INSTALLATION (220V AFSINT107 PLUG) (CE & UK CA SPECS)​

FIGURE 7-23. CHARGER PLUG INSTALLATION (DELTA-Q CHARGER) (CHINA PLUG) (CHINA SPECS)​

FIGURE 7-24. CHARGER PLUG INSTALLATION (GREEN POWER CHARGER) (CHINA PLUG) (CHINA SPECS)​

FIGURE 7-25. CHARGER PLUG INSTALLATION (KOREAN PLUG) (KOREAN SPECS)​

FIGURE 7-26. CHASSIS HARNESS (WITHOUT LSS)​

FIGURE 7-27. CHASSIS HARNESS (WITH LSS)​

FIGURE 7-28. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 7-29. CLEARSKY INSTALLATION (WITH SHIELD) - SMART FLEET​

FIGURE 7-30. DRIVE CONTROL HARNESS​

FIGURE 7-31. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITHOUT AC CABLE/WITHOUT FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-32. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITH AC CABLE/WITHOUT FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-33. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITH AC CABLE/WITHOUT FOOTSWITCH (AUSTRALIAN SPECS) (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-34. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITHOUT AC CABLE/WITH FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-35. GROUND TO PLATFORM CABLE INSTALLATION - WITHOUT PLATFORM COIL CABLE/WITH AC CABLE/WITH FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-36. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITHOUT AC CABLE/WITHOUT FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-37. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITH AC CABLE/WITHOUT FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-38. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITH AC CABLE/WITHOUT FOOTSWITCH (AUSTRALIAN SPECS) (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-39. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITHOUT AC CABLE/WITH FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-40. GROUND TO PLATFORM CABLE INSTALLATION - WITH PLATFORM COIL CABLE/WITH AC CABLE/WITH FOOTSWITCH (MACHINE WITH SN STARTING WITH B2 AND M2)​

FIGURE 7-41. GROUND TO PLATFORM CABLE INSTALLATION - WITH STRAIGHT CABLE (CE SPEC ONLY) (MACHINE WITH SN STARTING WITH 12)​

FIGURE 7-42. GROUND TO PLATFORM CABLE INSTALLATION - WITH COIL CABLE (CE SPEC ONLY) (MACHINE WITH SN STARTING WITH 12)​

FIGURE 7-43. GROUND TO PLATFORM CABLE INSTALLATION (MACHINE WITH SN STARTING WITH 12)​

FIGURE 7-44. INVERTER INSTALLATION (WITH STANDARD / AGM BATTERIES)​

FIGURE 7-45. INVERTER INSTALLATION (WITH LITHIUM BATTERIES)​

FIGURE 7-46. INVERTER HARNESS (WITH STANDARD / AGM BATTERIES)​

FIGURE 7-47. INVERTER HARNESS (LITHIUM BATTERIES)​

FIGURE 7-48. LIFT DOWN HARNESS (WITHOUT LSS)​

FIGURE 7-49. LIFT DOWN HARNESS (WITH LSS)​

FIGURE 7-50. LITHIUM BATTERY HARNESS​

FIGURE 7-51. PLATFORM CONTROL BOX HARNESS​

FIGURE 7-52. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 7-53. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 7-54. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 7-55. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-56. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-57. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

SECTION 8 - DECALS

FIGURE 8-1. DECALS INSTALLATION (ANSI SPECS)​

FIGURE 8-2. DECALS INSTALLATION (CE & UK CA SPECS)​

FIGURE 8-3. DECALS INSTALLATION (CHINA SPECS)​

FIGURE 8-4. DECALS INSTALLATION (CSA SPECS)​

FIGURE 8-5. DECALS INSTALLATION (JAPANESE SPECS)​

FIGURE 8-6. DECALS INSTALLATION (KOREAN SPECS)​

FIGURE 8-7. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 10-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX