JLG Scissor Lift 1930ES Parts Catalog 3121681

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JLG Scissor Lift 1930ES Parts Catalog 3121681
Size: 31.46 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Scissor Lift
Type of Manual: Parts Catalog
Model: JLG 1930ES Scissor Lift
Part Number: 3121681
Publication Date: 2025
Number of Pages: 408 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEERING INSTALLATION (USA AND MEXICO BUILT MACHINES) (SN 0200239382 to Present, SN M200000100 through M200040097)​

FIGURE 1-2. STEERING INSTALLATION (BELGIUM AND CHINA BUILT MACHINES)​

FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION​

FIGURE 1-4. DRIVE HUB AND MODULE INSTALLATION (BELGIUM BUILT MACHINES ONLY)​

FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY​

FIGURE 1-6. HUB ASSEMBLY - REAR​

FIGURE 1-7. TIRE AND WHEEL ASSEMBLY (SOLIDEAL)​

FIGURE 1-8. TIRE AND WHEEL ASSEMBLY (EXMILE)​

FIGURE 1-9. POTHOLE PROTECTION INSTALLATION - NON-UL​

FIGURE 1-10. POTHOLE PROTECTION INSTALLATION - UL​

FIGURE 1-11. BATTERY CHARGER INSTALLATION WITH 110V PLUG AND DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (SN 0200239382 to Present, SN B200020297 through B200061738, SN M200000100 to Present, SN 1200025021 to Present)​

FIGURE 1-12. BATTERY CHARGER INSTALLATION WITH 110V PLUG AND DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (SN B200061739 to Present)​

FIGURE 1-13. BATTERY CHARGER INSTALLATION WITH DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA AND CE SPECS) (SN 0200239382 to Present, SN B200020297 through B200061738, SN M200000100 to Present, SN 1200025021 to Present)​

FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH DELTA-Q CHARGER (ANSI, ANSI EXPORT, CSA AND CE SPECS) (SN B200061739 to Present)​

FIGURE 1-15. CHARGER (INVERTER) INSTALLATION (ANSI, ANSI EXPORT AND CSA SPECS)BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)​

FIGURE 1-16. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC) (SN 0200239382 to Present, SN B200020297 through B200061738, SN M200000100 to Present, SN 1200025021 to Present)​

FIGURE 1-17. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC) (SN B200061739 to Present)​

FIGURE 1-18. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG (CHINESE SPEC)​

FIGURE 1-19. BATTERY CHARGER INSTALLATION – WITH VOLTAGE GUARD (LOCALLY SUPPLIED PLUG) (ANSI EXPORT AND KOREA SPECS)​

FIGURE 1-20. BATTERY CHARGER INSTALLATION – WITH VOLTAGE GUARD AND CHINESE PLUG (ANSI EXPORT, CHINESE AND KOREA SPECS)​

FIGURE 1-21. BATTERY CHARGER INSTALLATION - EAGLE PERFORMANCE (ANSI AND CSA SPEC)​

FIGURE 1-22. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED - EAGLE PERFORMANCE (ANSI AND CSA SPEC)​

FIGURE 1-23. BATTERY CHARGER ASSEMBLY - DELTA-Q​

FIGURE 1-24. BATTERY CHARGER ASSEMBLY EAGLE PERFORMANCE​

FIGURE 1-25. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINESE PLUG) (CHINESE SPECS)​

FIGURE 1-26. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)​

FIGURE 1-27. LADDER INSTALLATION - 1930ES (1930ES)​

SECTION 2 - GROUND COMPONENTS

FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (SN 0200239382 to Present, SN B200023285 to Present, SN M200000100 through M200040097)​

FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (SN B200020297 through B200023284)​

FIGURE 2-3. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPECS) (SN 0200239382 to Present, SN B200023285 to Present, SN M200000100 through M200040097)​

FIGURE 2-4. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (ALL SPECS EXCEPT CE SPECS) (SN B200020297 through B200023284)​

FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN 0200239382 through 0200241828)​

FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN B200020297 through B200021650)​

FIGURE 2-7. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPECS) (SN 0200241829 to Present, SN B200021651 to Present, SN M200000100 through M200040097)​

FIGURE 2-8. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPECS) (SN 1200025022 to Present)​

FIGURE 2-9. GROUND CONTROL BOX ASSEMBLY - NO LSS (SN 0200239382 to Present, SN B200023285 to Present, SN M200000100 through M200040097)​

FIGURE 2-10. GROUND CONTROL BOX ASSEMBLY - NO LSS (SN B200020297 through B200023284)​

FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (SN 0200239382 to Present, SN B200023285 to Present, SN M200000100 through M200040097)​

FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - LSS (ALL SPECS EXCEPT CE) (SN B200020297 through B200023284)​

FIGURE 2-13. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (SN 0200239382 through 0200241828)​

FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (SN B200020297 through B200021650)​

FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (SN 0200241829 to Present, SN 1200025021 to Present, SN B200021651 to Present, SN M200000100 through M200040097)​

FIGURE 2-16. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)​

FIGURE 2-17. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)​

FIGURE 2-18. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)​

FIGURE 2-19. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-LOCKING COVERS)​

FIGURE 2-20. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-UL LOCKING COVERS)​

FIGURE 2-21. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)​

FIGURE 2-22. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)​

FIGURE 2-23. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)​

FIGURE 2-24. BATTERIES INSTALLATION - 220 AH RATING WITHOUT BATTERIES (NON LOCKING COVERS)​

FIGURE 2-25. BATTERY TRAY ASSEMBLY - NON-UL​

FIGURE 2-26. BATTERY TRAY ASSEMBLY - UL​

FIGURE 2-27. BATTERY COVER ASSEMBLY - NON-LOCKING​

FIGURE 2-28. BATTERY COVER ASSEMBLY - LOCKING​

FIGURE 2-29. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION​

FIGURE 2-30. BRAKE CABLE INSTALLATION (OPTIONAL)​

SECTION 3 - SCISSIOR ARMS

FIGURE 3-1. SCISSORS ARMS INSTALLATION - 1930ES STANDARD HYDRAULIC OIL (USA AND MEXICO BUILT MACHINES) (1930ES,1930ES) (SN 0200239382 to Present, SN M200000100 through M200040097)​

FIGURE 3-2. SCISSORS ARMS ASSEMBLY - 1930ES STANDARD HYDRAULIC OIL (USA AND MEXICO BUILT MACHINES) (SN 0200239382 to Present, SN M200000100 through M200040097)​

FIGURE 3-3. SCISSORS ARMS INSTALLATION - 1930ES STANDARD HYDRAULIC OIL (BELGIUM AND CHINA BUILT MACHINES) (1930ES)​

FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 1930ES STANDARD HYDRAULIC OIL (BELGIUM AND CHINA BUILT MACHINES)​

FIGURE 3-5. SCISSORS ARMS INSTALLATION - 1930ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) (1930ES)​

FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 1930ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES) (1930ES)​

FIGURE 3-7. SCISSORS ARMS INSTALLATION - 1930ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) (1930ES)​

FIGURE 3-8. SCISSORS ARMS ASSEMBLY - 1930ES BIODEGRADEABLE HYDRAULIC OIL (USA BUILT MACHINES) (1930ES)​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITHOUT LSS​

FIGURE 4-2. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITHOUT LSS​

FIGURE 4-3. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITH LSS​

FIGURE 4-4. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITH LSS​

FIGURE 4-5. PLATFORM AND EXTENSION ASSEMBLY - WITH INSIDE EXTENSION RAILS​

FIGURE 4-6. PLATFORM AND EXTENSION ASSEMBLY - WITH OUTSIDE EXTENSION RAILS​

FIGURE 4-7. LATCH ASSEMBLY - WITH INSIDE EXTENSION RAILS (SN 1200025021 through 1200030223, SN B200020297 through B200051193, SN M200000100 through M200021475)​

FIGURE 4-8. LATCH ASSEMBLY - WITH INSIDE EXTENSION RAILS (SN 1200030224 to Present, SN B200051194 to Present, SN M200021476 through M200040097)​

FIGURE 4-9. LATCH ASSEMBLY - WITH OUTSIDE EXTENSION RAILS​

FIGURE 4-10. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND CHAIN GATE​

FIGURE 4-11. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE​

FIGURE 4-12. RAIL KIT - WITH INSIDE EXTENSION RAILS AND CHAIN GATE​

FIGURE 4-13. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE​

FIGURE 4-14. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-15. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE​

FIGURE 4-16. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-17. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-18. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE​

FIGURE 4-19. RAIL KIT - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-20. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-21. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE​

FIGURE 4-22. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-23. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-24. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE​

FIGURE 4-25. RAIL KIT - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE​

FIGURE 4-26. PLATFORM CONSOLE ASSEMBLY​

FIGURE 4-27. PLATFORM CONSOLE ASSEMBLY​

FIGURE 4-28. DRIVE/STEER CONTROLLER ASSEMBLY​

FIGURE 4-29. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)​

FIGURE 4-30. WORKSTATION WITHOUT DC CONVERTER INSTALLATION​

FIGURE 4-31. WORKSTATION WITH DC CONVERTER INSTALLATION​

FIGURE 4-32. ELECTRICIAN'S TREE INSTALLATION​

FIGURE 4-33. LOW HEIGHT DRIVE CUTOUT (JAPANESE & KOREAN SPECS)​

FIGURE 4-34. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT (KOREA SPECS ONLY)​

FIGURE 4-35. OVERHEAD SWITCH KIT (FRONT)​

FIGURE 4-36. PANEL INSTALLATION (AUSTRALIAN AND CE SPECS)​

FIGURE 4-37. PIPE RACK INSTALLATION (AUSTRALIAN AND CE SPECS)​

FIGURE 4-38. QUIK WELDER INSTALLATION​

FIGURE 4-39. QUIK WELDER READY INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY- 1930ES (TEXAS HYDRAULICS) (1930ES)​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 1930ES WITH STANDARD HYDRAULIC OIL (SERTA) (1930ES) (SN 0200239382 through 0200258871, SN B200020297 through B200032100, SN M200000100 through M200003501)​

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 1930ES WITH STANDARD HYDRAULIC OIL (SERTA) (SN 0200258872 to Present, SN B200032101 to Present, SN M200003501 through M200040097)​

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 1930ES WITH STANDARD HYDRAULIC OIL (SH-PAC) (1930ES) (SN 0200239382 through 0200258871, SN B200020297 through B200032100, SN M200000100 through M200003501)​

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 1930ES WITH STANDARD HYDRAULIC OIL (SH-PAC) (SN 0200258872 to Present, SN 1200025021 to Present, SN B200032101 to Present, SN M200003502 through M200040097)​

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 1930ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA) (1930ES)​

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 1930ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC) (1930ES)​

FIGURE 5-8. STEER CYLINDER ASSEMBLY (SERTA)​

FIGURE 5-9. STEER CYLINDER ASSEMBLY (SH-PAC)​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM LIST​

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE (ANSI EXPORT SPEC ONLY)​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (CE SPEC ONLY)​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GRD (CE SPEC ONLY)​

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V (CHINESE SPEC ONLY)​

FIGURE 7-10. BATTERY CABLE KIT​

FIGURE 7-11. BRAKE DISCONNECT HARNESS​

FIGURE 7-12. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)​

FIGURE 7-13. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY)​

FIGURE 7-14. CABLES INSTALLATION​

FIGURE 7-15. CABLES INSTALLATION​

FIGURE 7-16. CABLES INSTALLATION​

FIGURE 7-17. CABLES INSTALLATION​

FIGURE 7-18. CABLES INSTALLATION​

FIGURE 7-19. CABLES INSTALLATION​

FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)​

FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)​

FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)​

FIGURE 7-23. CHARGER CORD PLUG INSTALLATION - 220V CEE7 POST GROUND (CE SPEC)​

FIGURE 7-24. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)​

FIGURE 7-25. CHARGER CORD PLUG INSTALLATION (KOREA SPEC)​

FIGURE 7-26. CHASSIS HARNESS (SN 0200239382 to Present, SN B200020297 through B200061738, SN M200000100 to Present, SN 1200025021 to Present)​

FIGURE 7-27. CHASSIS HARNESS (SN B200061739 to Present)​

FIGURE 7-28. CHASSIS HARNESS - UL MACHINES​

FIGURE 7-29. CYLINDER HARNESS​

FIGURE 7-30. DRIVE CABLE ASSEMBLY​

FIGURE 7-31. DRIVE FIELD CONNECTION HARNESS​

FIGURE 7-32. GROUND CONTROL BOX HARNESS (SN B200020297 through B200023284)​

FIGURE 7-33. GROUND CONTROL BOX HARNESS (SN 0200239382 to Present, SN 1200025021 to Present, SN B200023285 to Present, SN M200000100 through M200040097)​

FIGURE 7-34. GROUND CONTROL BOX HARNESS - NO LSS (SN 0200266380 to Present, SN B200042931 to Present, SN M200012180 through M200040097)​

FIGURE 7-35. GROUND TO PLATFORM HARNESS​

FIGURE 7-36. GROUND TO PLATFORM HARNESS​

FIGURE 7-37. LOAD SENSE HARNESS WITHOUT FUSE​

FIGURE 7-38. LOAD SENSE HARNESS WITH FUSE​

FIGURE 7-39. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS​

FIGURE 7-40. PLATFORM BOX HARNESS​

FIGURE 7-41. PLATFORM CABLE ASSEMBLY (SN 0200239382 through 0200262428, SN 1200025021 to Present, SN B200020297 to Present, SN M200000100 through M200010194)​

FIGURE 7-42. PLATFORM CABLE ASSEMBLY (SN 0200262429 to Present, SN M200010195 through M200040097)​

FIGURE 7-43. PUMP POWER CABLE ASSEMBLY​

FIGURE 7-44. RECEPTACALE BOX KIT – 110V GFI​

FIGURE 7-45. RECEPTACALE BOX KIT – 110V IEC YELLOW (CE SPEC)​

FIGURE 7-46. RECEPTACALE BOX KIT – 220V IEC BLUE (CE SPEC)​

FIGURE 7-47. RECEPTACALE BOX KIT – 220V AFSINT 107 (CE SPEC)​

FIGURE 7-48. RECEPTACALE BOX KIT – 220V CEE7 SIDE GROUND (CE SPEC)​

FIGURE 7-49. RECEPTACALE BOX KIT – 220V CEE7 POST GROUND (CE SPEC)​

FIGURE 7-50. WORKSTATION POWER HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)​

FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)​

FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)​

FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)​

FIGURE 8-5. DECAL INSTALLATION - CHINA SPEC (GB)​

FIGURE 8-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)​

FIGURE 8-7. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)​

FIGURE 8-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)​

FIGURE 8-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)​

FIGURE 8-10. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX