JLG Mast Lift 1230ES Parts Catalog 31215829

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JLG Mast Lift 1230ES Parts Catalog 31215829
Size: 16.00 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Mast Lift
Type of Manual: Parts Catalog
Model: JLG 1230ES Mast Lift
Part Number: 31215829
Publication Date: 2025
Number of Pages: 210 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEERING​

FIGURE 1-2. DRIVE INSTALLATION - SOLIDEAL TIRES​

FIGURE 1-3. DRIVE INSTALLATION - EXMILE TIRES​

FIGURE 1-4. HUB ASSEMBLY​

FIGURE 1-5. WHEEL DRIVE ASSEMBLY​

FIGURE 1-6. BEACON LIGHT INSTALLATION​

FIGURE 1-7. POTHOLE PROTECTION (ALL SPECS EXCEPT AUSTRALIAN)​

FIGURE 1-8. POTHOLE PROTECTION (AUSTRALIAN SPECS)​

FIGURE 1-9. FRAME COVERS INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN)​

FIGURE 1-10. FRAME COVERS INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 1-11. BATTERY INSTALLATION - GC TYPE BATTERIES​

FIGURE 1-12. BATTERY INSTALLATION - AGM TYPE BATTERIES​

SECTION 2 - GROUND COMPONENTS

FIGURE 2-1. ELECTRICAL COMPONENTS INSTALLATION​

FIGURE 2-2. BATTERY CHARGER INSTALLATION (ALL SPECS)​

FIGURE 2-3. BATTERY CHARGER INSTALLATION (ANSI AND CSA SPECS)​

FIGURE 2-4. GROUND CONTROL BOX ASSEMBLY​

FIGURE 2-5. PROGRAMMABLE SECURITY LOCK​

FIGURE 2-6. CHARGER CORD PLUG - 220V CEE7 POST GROUND (CE SPECS)​

FIGURE 2-7. CHARGER CORD PLUG - 220V CEE7 SIDE GROUND (ANSI EXPORT, CE, AND KOREA SPECS)​

FIGURE 2-8. CHARGER CORD PLUG - 220V AFSINT 107 KEYED GROUND (CE SPECS)​

FIGURE 2-9. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPECS)​

FIGURE 2-10. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPECS)​

SECTION 3 - MAST

FIGURE 3-1. MAST INSTALLATION (ANSI, ANSI EXPORT, AND CSA SPECS)​

FIGURE 3-2. MAST SUB-ASSEMBLY (ANSI, ANSI EXPORT, AND CSA SPECS)​

FIGURE 3-3. MAST INSTALLATION (ANSI EXPORT, JAPANESE, AND KOREA SPECS)​

FIGURE 3-4. MAST SUB-ASSEMBLY (ANSI EXPORT, JAPANESE, AND KOREA SPECS)​

FIGURE 3-5. MAST INSTALLATION (CE SPECS)​

FIGURE 3-6. MAST INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 3-7. MAST SUB-ASSEMBLY (CE SPECS)​

FIGURE 3-8. MAST ASSEMBLY​

FIGURE 3-9. POWER TRACK ASSEMBLY​

SECTION 4 - PLATFORM

FIGURE 4-1. KICK PLATE INSTALLATION​

FIGURE 4-2. PLATFORM CONTROL BOX INSTALLATION​

FIGURE 4-3. DRIVE/STEER CONTROLLER​

FIGURE 4-4. PLATFORM CONTROL BOX COVER INSTALLATION​

FIGURE 4-5. FOOTSWITCH INSTALLATION​

FIGURE 4-6. PLATFORM INSTALLATION (ANSI, ANSI EXPORT, AND CSA SPECS)​

FIGURE 4-7. PLATFORM PANEL & MANUAL BOX INSTALLATION (ANSI, ANSI EXPORT, AND CSA SPECS)​

FIGURE 4-8. PLATFORM INSTALLATION (ANSI EXPORT, JAPANESE, AND KOREA SPECS)​

FIGURE 4-9. PLATFORM F/S PANEL & MANUAL BOX INSTALLATION (ANSI EXPORT, JAPANESE, AND KOREA SPECS)​

FIGURE 4-10. PLATFORM INSTALLATION (CE SPECS)​

FIGURE 4-11. PLATFORM INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 4-12. PLATFORM WITHOUT PANEL OR MANUAL BOX INSTALLATION (CE SPECS)​

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY​

FIGURE 5-2. STEER CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC INSTALLATION (CONCENTRIC)​

FIGURE 6-2. HYDRAULIC INSTALLATION (REXROTH)​

FIGURE 6-3. HYDRAULIC ASSEMBLY (CONCENTRIC)​

FIGURE 6-4. HYDRAULIC ASSEMBLY (REXROTH)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC PLUG & SOCKET INSTALLATION - 220V CEE7 POST GROUND (CE SPECS)​

FIGURE 7-2. AC PLUG & SOCKET INSTALLATION - 220V CEE7 SIDE GROUND (CE SPECS)​

FIGURE 7-3. AC PLUG & SOCKET INSTALLATION - 220V CEE7 KEYED GROUND (CE SPECS)​

FIGURE 7-4. AC PLUG & SOCKET INSTALLATION - 220V IEC YELLOW (CE SPECS)​

FIGURE 7-5. AC PLUG & SOCKET INSTALLATION - 220V IEC BLUE (CE SPECS)​

FIGURE 7-6. AC PLUG & SOCKET INSTALLATION - 220V CEE7 POST GROUND (CE SPECS)​

FIGURE 7-7. AC PLUG & SOCKET INSTALLATION - 220V CEE7 SIDE GROUND (CE SPECS)​

FIGURE 7-8. ACCESSORY CHARGER POWER INSTALLATION - 110V (CE SPECS)​

FIGURE 7-9. ACCESSORY CHARGER POWER INSTALLATION - 220V CUSTOMER SUPPLIED PLUG (ANSI EXPORT, CE, AUSTRALIAN, AND KOREA SPECS)​

FIGURE 7-10. BATTERY CABLES​

FIGURE 7-11. BREAKER BOX KIT WITH 1 DOUBLE BREAKER​

FIGURE 7-12. BREAKER BOX KIT WITH 3 BREAKERS​

FIGURE 7-13. CHASSIS HARNESS​

FIGURE 7-14. DRIVE CABLE​

FIGURE 7-15. GROUND CONTROL BOX HARNESS​

FIGURE 7-16. INVERTER INSTALLATION (ANSI AND CSA SPECS)​

FIGURE 7-17. PLATFORM CONTROL BOX HARNESS​

FIGURE 7-18. PLATFORM CONTROL CABLE​

FIGURE 7-19. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND​

FIGURE 7-20. RECEPTACLE BOX KIT - 110V GFI​

FIGURE 7-21. RECEPTACLE BOX KIT - 220V IEC BLUE​

FIGURE 7-22. RECEPTACLE BOX KIT - 110V IEC YELLOW​

FIGURE 7-23. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND​

FIGURE 7-24. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX​

FIGURE 7-25. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND​

FIGURE 7-26. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX​

SECTION 8 - DECALS

FIGURE 8-1. COMMON DECALS INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN)​

FIGURE 8-2. COMMON DECALS INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-3. DECALS INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH LANGUAGE)​

FIGURE 8-4. DECALS INSTALLATION - CSA SPECS (ENGLISH/FRENCH LANGUAGE)​

FIGURE 8-5. DECALS INSTALLATION - CE SPECS (ALL LANGUAGES)​

FIGURE 8-6. DECALS INSTALLATION - JAPANESE SPECS (JAPANESE LANGUAGE)​

FIGURE 8-7. DECALS INSTALLATION - LATIN AMERICA SPECS (ENGLISH/SPANISH LANGUAGE)​

FIGURE 8-8. DECALS INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGE)​

FIGURE 8-9. DECALS INSTALLATION - CHINA SPECS (ENGLISH/CHINESE LANGUAGE)​

FIGURE 8-10. DECALS INSTALLATION - KOREA SPECS (ENGLISH/KOREAN LANGUAGE)​

FIGURE 8-11. DECALS INSTALLATION - AUSTRALIAN SPECS (ALL LANGUAGE)​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX