JLG Boom Lift X540AJ X18JP X600AJ X20JP Operation Safety Manual 31223076

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JLG Boom Lift X540AJ X18JP X600AJ X20JP Operation Safety Manual 31223076
Size: 7.66 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG X540AJ X18JP X600AJ X20JP Boom Lift
Part Number: 31223076
Publication Date: 2025
Number of Pages: 166 Pages

Contents:
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
REVISION LOG
SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL​

1.2 PRE-OPERATION​

Operator Training and Knowledge​

Workplace Inspection​

Machine Inspection​

1.3 OPERATION​

General​

Trip and Fall Hazards​

Electrocution Hazards​

Tipping Hazards​

Crushing and Collision Hazards​

1.4 TOWING, LIFTING, AND HAULING​

1.5 MAINTENANCE​

Maintenance Hazards​

Battery Hazards​

Long-Term Storage​

SECTION 2. PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING​

Operator Training​

Training Supervision​

Operator Responsibility​

2.2 PREPARATION, INSPECTION, AND MAINTENANCE​

Machine Familiarization​

Pre-Start Inspection​

Walk-Around Inspection​

General​

Function Check​

SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 Ground Control Station​

Ground Control Station - Emergency Boom/Platform Functions​

Ground Control Station - Emergency Chassis/Drive Functions​

3.2 Platform/Remote Control Station​

Platform/Remote Control Station Functions​

Remote Control Platform Position Connection​

Remote Control Ground Position Connection​

Remote Control LCD Display​

3.3 Wireless Controller (Radio Control)​

Wireless Controller (If Equipped)​

SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION​

4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS​

Capacities​

Stability​

4.3 ENGINE OPERATION​

Starting Procedure - Combustion Engine Machine​

Shutdown Procedure - Combustion Engine Machine​

Starting Procedure - Lithium Machine (Electric)​

Shutdown Procedure - Lithium Machine (Electric)​

Starting Procedure - Bi-Energy Machine (Combustion Engine Option)​

Shutdown Procedure - Bi-Energy Machine (Combustion Engine Option)​

Starting Procedure - Bi-Energy Machine (Electric Motor/ Lithium-Ion Option)​

Shutdown Procedure - Bi-Energy Machine (Electric Motor/ Lithium-Ion Option)​

4.4 BASE AND BOOM/JIB ALIGNMENT​

4.5 TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST​

Track Width Adjust​

Traveling (Drive and Steer)​

Traveling (Grades and Side Slopes)​

Jib Position for Traveling​

4.6 OUTRIGGER OPERATION​

Setting Outriggers From the Platform/Remote Console​

Retracting The Outriggers (Reference Figure 4-5. for item numbers)​

4.7 BOOM/PLATFORM OPERATION​

Overload Alarm​

Raise And Lower The Boom​

Telescope The Main Boom​

Platform Rotation​

Raise And Lower The Jib​

Swinging The Boom​

(Item 21, Figure 4-2.)​

SkyGuard Operation​

Manual Descent (Emergency Lowering)​

4.8 PLATFORM REMOVAL/INSTALLATION​

4.9 BATTERY CHARGING​

Charging the Battery Pack​

Charge Curve​

Cold Weather Charging​

Cooling Fans​

4.10 SHUT DOWN AND PARK​

4.11 LIFTING AND TIE DOWN​

Lifting - Outrigger Lifting Rings​

Lifting - Fork Lift Pockets​

Loading and Unloading the Machine on Transport Vehicles Using Ramps​

Tie Down​

4.12 MACHINE DECALS​

Section 5. EMERGENCY PROCEDURE

5.1 General​

5.2 Incident Notification​

5.3 Emergency Operation​

Power Main Cut-Off Switch Location​

Operator Unable to Control Machine​

Platform or Boom Caught Overhead​

5.4 Manual Descent with Power​

For Lithium or Combustion Engine Option Machines​

For Bi-Energy Option Machines​

5.5 Manual Descent Using Hand Pump​

Platform Retrieval Sequence​

5.6 Bypass Switch - Safety Devices​

5.7 Emergency Descent If Outrigger Loses Ground Contact​

5.8 Emergency Realignment Procedures​

SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

6.1 Introduction​

6.2 Operating Specifications​

Dimensional Data​

Chassis​

Chassis Data (Continued)​

Capacities​

Combustion Engine Data​

Lithium-Ion Specifications​

Machine Major Component Weights​

6.3 Service/Maintenance​

Cleaning the Machine​

Lubrication​

Hydraulic Oil Specifications​

Interval - Clean or replace every 500 hours​

Interval - Clean every 100 hours​

Hydraulic Oil Tank and Filter Cartridge​

Rubber Track Maintenance/Replacement​

Wear Pad Inspection​

Turntable Attach Bolts​

Battery Maintenance and Charging - Gas/AC-Electric​

6.4 ELECTRIC MOTOR MAINTENANCE​

Electric Motor​

6.5 PLATFORM/REMOTE CONTROL SERVICE MENU​

Service Button​

Menu Input​

Errors Menu​

Working Hours Menu​

Set-up Menu​

Joystick Menu​

6.6 LITHIUM-ION MACHINE only - additional MAINTAINANCE inFormation​

Cleaning the Machine​

Lithium-Ion Machine Fault Codes​

BMS Fault Codes - (Battery Management System)​

Battery Charger Fault Codes​

6.7 Lithium-ION Battery Pack - Handling In Dangerous Conditions​

Procedure For Handling Hot Cells​

Procedure For Handling Vented Cells​

Procedure For Exploded Cells​

Lithium Battery Fire​

6.8 Supplemental Information Only Applicable to CE Machines (EN280-1:2022)​

EC Declaration of Conformity​

6.9 Supplemental Information Only Applicable to CE Machines (EN280:2013+A1:2015)​

EC Declaration of Conformity​

SECTION 7. INSPECTION AND REPAIR LOG