JLG Boom Lift X13SJP X13SJN Operation Safety Manual 31220628

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JLG Boom Lift X13SJP X13SJN Operation Safety Manual 31220628
Size: 5.97 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG X13SJP X13SJN Boom Lift
Part Number: 31220628
Publication Date: 2025
Number of Pages: 142 Pages

Contents:
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.

REVISION LOG​

section - 1 - SAFETY PRECAUTIONS​

section - 2 - PREPARATION AND INSPECTION​

section - 3 - MACHINE CONTROLS, INDICATORS AND OPERATION​

section - 4 - MACHINE OPERATION​

section - 5 - EMERGENCY PROCEDURES​

section - 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE​

section - 7 - INSPECTION AND REPAIR LOG​

LIST OF FIGURES​

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL​

1.2 PRE-OPERATION​

1.3 OPERATION​

Table 1-1. Minimum Approach Distances (M.A.D.)​

Table 1-2. Beaufort Scale (For Reference Only)​

1.4 TOWING, LIFTING, AND HAULING​

1.5 MAINTENANCE​

SECTION 2. PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING​

1. Reading and understanding the Operation and Safety Manual.​

2. Thorough understanding of the intended purpose and function of the MEWP controls, including platform, ground, and emergency descent controls.​

3. Control labels, instructions, and warnings on the machine.​

4. Applicable regulations, standards, and safety rules.​

5. Use of approved fall protection equipment.​

6. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction.​

7. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, and drop-offs exist.​

8. Means to avoid the hazards of unprotected electrical conductors.​

9. Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, and/or supervisor.​

10. The responsibility of the operator to ensure all platform occupants have a basic level of knowledge to work safely on the MEWP, and to inform them of applicable regulations, standards, and safety rules.​

11. The requirement for familiarization in addition to training.​

2.2 PREPARATION, INSPECTION, AND MAINTENANCE​

1. Location of the manual storage compartment and the requirement to ensure the required manual(s) are present on the MEWP;​

2. Purpose and function of the machine controls and indicators at the platform and ground control stations;​

3. Purpose, location, and function of the emergency controls;​

4. Operating characteristics and limitations;​

5. Features and devices;​

6. Accessories and optional equipment.​

Table 2-1. Inspection and Maintenance Table​

SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION

Figure 3-1. Basic Machine Component Locations​

1. Extendible Track Undercarriage​

2. Ground Hydraulic Control Compartment​

3. Turntable Gear and Motor​

4. Track/Outrigger/Drive/Steer/Hand Pump Hydraulic Control Valve Compartment​

5. Hydraulic Oil tank​

6. Outriggers​

7. Jib​

8. Platform Fold-Down Entry Ladder​

9. Platform​

10. Manuals Compartment​

11. SkyGuard™ Sensor​

12. Platform/Remote Control Station​

13. Main Boom​

14. Electric Components Compartment​

15. Electric Motor/Pump Compartment​

16. Lithium ION - Battery Charger LED Indicator​

17. Fork Lift Pockets​

18. Platform Lanyard Attach Points​

3.1 Ground Control Station​

1. Main Power Key Switch​

2. Power/Emergency Stop Switch​

3. Platform/Ground/Remote Select Switch​

4. Function Enable Light​

5. Function Enable Lever​

6. Main Boom Lift Control​

7. Platform Level Control​

8. Main Boom Telescope Control​

9. Jib Lift​

10. Swing Control​

Figure 3-2. Ground Control Station​

3.2 Platform/Remote Control Station​

1. Connect the flexible control cable at the platform to the Platform/Remote Control Station box connector on the right side of the control box.​

2. In the platform, slide the remote control station assembly into the storage box and place the rib on the right side of the control station assembly under the metal tab attached to the storage box assembly.​

3. Lower remote control station assembly into the storage box, ensure the attached flexible cable slides into the slot also on the right side of the box.​

4. On the left side of the control station secure the box by turning the handle on the locking tab clockwise locking the rib of the control station under the rotating metal tab of the handle assembly.​

5. To remove the control station assembly, reverse the four steps above.​

1. Outrigger - Automatic Retract​

2. Outrigger - Manual​

3. Track Width Adjust​

4. Emergency Lowering​

5. Speed Selector/Horn​

6. Service Menu/Horn​

7. Outrigger - Automatic Set And Level​

Figure 3-3. Platform/Remote Control Station​

Table 3-1. LCD Display Icon Descriptions​

Table 3-1. LCD Display Icon Descriptions (Continued)​

Table 3-2. Lithium LCD Display Icon Descriptions​

SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION​

4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS​

4.3 ENGINE OPERATION​

1. Power the machine using a heavy duty AC power cord with sufficient amperage capacity, through the connector (item 1 positioned near the electric engine.​

2. Turn on the circuit breaker switch (item 2) positioned behind the clear plastic cover near the electric engine (— symbol is ON - O symbol is OFF).​

3. Start the electric engine using the engine start button at the ground/emergency control box and operate machine.​

4. When finished operating with the electric engine, turn off breaker switch (item 2), and unhook the electric AC cord from receptacle (item 1).​

4.4 BASE AND BOOM/JIB ALIGNMENT​

4.5 TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST​

Figure 4-1. Grade and Side Slope Definition​

4.6 OUTRIGGER OPERATION​

(Reference Figure 4-2. on page 4-15 for item number location)​

(Reference Figure 4-2. on page 4-15 for item number location)​

4.7 BOOM/PLATFORM OPERATION​

Figure 4-2. Platform/Remote Control Box​

Figure 4-3. Platform - Load/Reach Chart​

Figure 4-4. SkyGuard™ Sensor and Override Switch Location​

Table 4-1. SkyGuard™ Function Table​

4.8 BATTERY CHARGING​

4.9 SHUT DOWN AND PARK​

1. Drive machine to a reasonably well protected area.​

2. Ensure boom and jib are in the stowed (aligned) position.​

3. Shut down electric engine with the same button on the platform/remote control station used to start it. Complete machine shut down takes approximately 1 minute, LCD display OFF.​

4. At ground and platform controls, push-in emergency stop buttons and remove key at the ground controls. Turn off and remove the key.​

5. Close platform control console lid if necessary to protect instruction placards, warning decals and operating controls from hostile environment, place a cover over this area.​

6. If machine is to be shut down for long periods of time, turn battery disconnect switch, RED handle located on the front of the hydraulic tank/battery tray housing, to the POWER OFF position.​

4.10 LIFTING AND TIE DOWN​

1. Determine gross weight of machine, refer to the serial number tag, or weigh the individual unit to find out the gross vehicle weight.​

2. Place the booms in the stowed position and properly aligned. All outriggers are fully retracted and the tracks are fully widened.​

3. Remove all loose items from the machine.​

4. Properly adjust the rigging to prevent damage to the machine and so the machine remains level.​

5. Width of slings must not exceed 2.36 in (60 mm), the width of the chains must not exceed .984 in (25 mm), the diameter of the ropes must not exceed .984 in (25 mm) in order not to exert a pressure in an abnormal direction on the outrigger plate.​

Figure 4-5. Machine Lifting Points​

Figure 4-6. Lifting Machine - Attach Points​

Figure 4-7. Machine Tie-Down Points​

Figure 4-8. Decal installation​

Figure 4-9. Decal installation​

Figure 4-10. Decal installation​

Figure 4-11. Decal Installation​

Figure 4-12. Decal installation​

Figure 4-13. Decal Installation​

Figure 4-14. Decal Installation​

Table 4-2. Decal Installation​

SECTION 5. EMERGENCY PROCEDURES

5.1 General​

5.1 Incident Notification​

5.1 Emergency Operation​

1. Other personnel should operate the machine from ground controls only as required.​

2. Other qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY.​

3. Cranes, forklift trucks or other equipment can be used to remove platform occupants and stabilize machine motion.​

1. Shut off the machine.​

2. Rescue all people in the platform before freeing the machine. Personnel must be out of the platform before operating any controls on the machine.​

3. Use cranes, forklifts, or other equipment to stabilize motion of the machine to prevent a tip over as required.​

4. From the ground controls, use the Auxiliary Power System (if equipped) to carefully free the platform or boom from the object.​

5. Once clear, restart the machine and return the platform to a safe position.​

Using Platform/Remote Control Box from Platform​

1. Check emergency stop button (item 10) is in the ON position by turning it clockwise.​

2. Press and hold down button 4 (item 4) with hazard symbol on platform/remote control box. The LCD display (item 15) will indicate the triangle symbol seen on the button in LCD position 8.​

3. Select a boom function to operate by moving it’s controller in the direction for lowering. (items 17- 20)​

4. Position (press) the emergency stop switch to the OFF position.​

Figure 5-1. Platform/Remote Control Station​

Figure 5-2. Ground Control Station​

Figure 5-3. Hand Pump - Chassis Control Valve Tray​

5.1 Safety Devices Bypass Key Use​

1. Locate and use safety device bypass key as stated above.​

2. Activate safety device bypass by turning key in a counterclockwise direction and hold it in position (see decal).​

3. The safety devices BYPASS icon will appear on the platform/remote control box display.​

4. Operate the machine from the platform/remote control ONLY carrying out operations that allow the tower boom lowering, main boom retract and jib lowering. The main boom must be fully retracted prior to operating swing and main boom lowering functions.​

1. Once boom and jib are fully lowered and aligned, release the key and follow instructions above to secure the key.​

1. Open the electric components compartment;​

2. Locate and use the safety device bypass key as described above;​

3. Activate the safety device bypass by turning the key in a counterclockwise direction and holding it in position (see sticker);​

4. The safety devices BYPASS icon will appear on the platform/remote control box LCD display.​

5. Realign the machine while operating the swing function from the platform/remote control box.​

6. Once the machine is aligned, release the key and store it as stated above.​

1. Locate and use the safety device bypass key as described above;​

2. Activate the safety device bypass key by turning it in a clockwise direction and holding it in position (see decal);​

3. The safety devices BYPASS icon will appear on the platform/remote control box display.​

4. Operate drive/steer controls with extreme caution.​

5. Move machine to a proper location to perform "Machine Realignment" procedure to realign the machine.​

6. At the end of the operation release the key and store it as is described above.​

SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

6.1 Introduction​

AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. IF PRESSURE-WASHING THE MACHINE IS NEEDED, ENSURE MACHINE IS SHUT DOWN BEFORE PRESSURE-WASHING. SHOULD PRESSURE WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS, JL...​

6.2 Operating Specifications​

6.3 Service/Maintenance​

6.4 ELECTRIC MOTOR MAINTENANCE​

6.5 PLATFORM/REMOTE CONTROL SERVICE MENU​

6.6 LITHIUM-ION MACHINE - MAINTAINANCE​

6.7 Lithium-ION Battery Pack - Handling In Dangerous Conditions​

6.8 Supplemental Information Only Applicable to CE Machines (EN280-1:2022)​

6.9 Supplemental Information Only Applicable to CE Machines (EN280:2013+A1:2015)​

SECTION 7. INSPECTION AND REPAIR LOG