JLG Boom Lift TOUCAN 12E to TOUCAN 32E Operation Safety Manual 31210535

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JLG Boom Lift TOUCAN 12E to TOUCAN 32E Operation Safety Manual 31210535
Size: 7.83 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG TOUCAN 12E, TOUCAN 12E Plus, TOUCAN 32E Boom Lift
Part Number: 31210535
Number of Pages: 130 Pages

Contents:
Section 1. SAFETY PRECAUTIONS

1.1 General​

1.2 Pre-Operation​

Operator Training and Knowledge​

Workplace Inspection​

Machine Inspection​

1.3 Operation​

General​

Trip and Fall Hazards​

Electrocution Hazards​

Tipping Hazards​

Crushing and Collision Hazards​

1.4 Towing, Lifting, and Hauling​

1.5 MAINTENANCE​

Maintenance Hazards​

Battery Hazards​

Section 2. User Responsibilities, MACHINE PREPARATION, and INSPECTION

2.1 Personnel Training​

Operator Training​

Training Supervision​

Operator Responsibility​

2.2 Preparation, Inspection, and Maintenance​

Table 2-1. Inspection and Maintenance Table​

2.3 Pre-Start Inspection​

2.4 DAILY WALK-AROUND INSPECTION​

2.5 Function Check​

Skyguard function check​

Overload Sensor Check​

Section 3. MACHINE CONTROLS, indicators and operation

3.1 GENERAL​

3.2 DESCRIPTION​

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS​

General​

Placards​

Capacities​

3.4 PLATFORM LOADING​

Stability​

3.5 machine control locations​

3.6 Controls and Indicators​

3.7 Ground Control Station​

Platform Manual Descent Valves​

Flow Control Valve​

Mast Manual Descent Valve and Actuator​

Boom Manual Descent Valve​

Manual Swinging Operating Devices​

Boom Manual Lift Up Valve​

3.8 Platform Control Station​

Grade and Side Slope​

3.9 Operation​

3.10 Steering and travelling (driving)​

Steering​

Travelling (driving)​

Drive Orientation System (DOS)​

3.11 PLATFORM​

Platform Level Adjustment​

Platform Rotation (If equipped)​

3.12 RAISING AND LOWERING THE PLATFORM​

Raising and lowering the mast​

Raising and lowering the boom​

Telescoping the Boom​

3.13 Swinging​

3.14 Alarms​

Overload Warning Light/Alarm​

Tilt Warning Light/Alarm​

Slack Chain Warning Light/Alarm​

3.15 Machine Safety System Override (MSSO) (If equipped)​

3.16 skyguard operation​

Table 3-1. SkyGuard Function Table​

3.17 Shut down and park​

3.18 Battery charging​

Charger Interface​

3.19 Tie-down/lift lugs​

Tie Down​

Lifting​

Centre de gravity​

3.20 Towing​

Electric Brake Release​

3.21 BEACONS​

3.21.1 ClearSky® LED Motion / Amber Beacon (CS550)​

3.21.2 Amber Beacon​

3.21.3 Blue or Red SkyGuard® Beacon​

3.22 CLEARSKY SMART FLEET™​

3.23 ACCESS CONTROL - CLEARSKY SMART FLEET (IF EQUIPPED)​

Restricted states include:​

Section 4. EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION​

4.2 EMERGENCY OPERATION​

Operator Unable to Control Machine​

Platform or Boom Caught Overhead​

4.3 EMERGENCY CONTROL​

4.4 Platform manual descent​

4.5 Incident Notification​

4.6 EMERGENCY TOWING​

4.7 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (If equipped)​

4.8 CLEARSKY SMART FLEET™- LOCKED OUT STATE​

SECTION 5. General Specifications AND Maintenance

5.1 Introduction​

Other Publications Available Specific to this machine:​

5.2 Operating specifications​

Table 5-1. Operating Specifications And Dimensions​

Table 5-2. Dimensions​

Table 5-3. Tires Specifications​

Table 5-4. Drive Motors - Hydraulic Power Unit​

Table 5-5. Battery Specifications​

Table 5-6. Lubrication Specifications​

Table 5-7. Hydraulic Oil Specifications - Standard​

Table 5-8. Hydraulic Oil Specifications - Optional​

5.3 OPERATOR MAINTENANCE​

5.4 CHASSIS HOOD REMOVAL​

5.5 BATTERY MAINTENANCE​

Battery Maintenance and Safety Practices​

Battery Voltage and Electrolyte Specific Gravity​

Filling System Maintenance​

Use of a Battery in a Cold Environment​

Battery Not Working Continuously or Inactive Battery​

Battery Troubleshooting​

Charger Troubleshooting​

5.6 OIL LEVEL / OIL FILTER​

Hydraulic Oil Check​

Hydraulic Oil Replacement​

Hydraulic Filter Replacement​

5.7 TIRES & WHEELS​

Tire Wear and Damage​

Wheel and Tire Replacement​

Wheel Installation​

5.8 DECAL INSTALLATION​

Table 5-10. Machine Decal Installation Chart​

5.9 LUBRICATION​

Swing Bearing Race​

Swing Bearing Teeth​

Lifting Chains​

5.10 OVERLOAD SYSTEM VERIFICATION​

5.11 TILT SENSOR VERIFICATION​

5.12 Slack Chain Sensors Check​

5.13 RADIO FREQUENCY (RF) INFORMATION​

5.13.1 Federal Communications Commission (FCC)​

5.13.2 Innovation, Science and Economic Development (ISED)​

5.13.3 European Union Conformity (CE)​

5.13.4 United Kingdom Conformity Assessed (UKCA)​

5.14 supplemental information​

5.15 DIAGNOSTIC TROUBLE CODES (DTC)​

Introduction​

DTC check table​

5.16 EC DECLARATION OF CONFORMITY​

5.17 UKCA DECLARATION OF CONFORMITY​

Section 6. INSPECTION AND REPAIR LOG

Table 6-1. Inspection and Repair Log​