JLG Boom Lift T500J ET500J Parts Manual 3122568900

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JLG Boom Lift T500J ET500J Parts Manual 3122568900
Size: 14.63 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG T500J, ET500J Boom Lift
Part Number: 3122568900
Publication Date: 2025
Number of Pages: 234 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. AXLE ASSEMBLY​

FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES (COMBINATION WITH 2IN BALL)​

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES (COLLAR WITH 2IN BALL)​

FIGURE 1-5. PARKING BRAKE CABLE ASSEMBLY​

FIGURE 1-6. BATTERIES INSTALLATION​

FIGURE 1-7. BATTERY CHARGER INSTALLATION (110 PLUG)​

FIGURE 1-8. BATTERY CHARGER INSTALLATION (NO PLUG)​

FIGURE 1-9. ENGINE INSTALLATION​

FIGURE 1-10. ENGINE ASSEMBLY​

FIGURE 1-11. ENGINE COMPONENTS (GX390)​

FIGURE 1-12. CONTROL MODULE INSTALLATION (ENGINE POWERED MACHINES) (T500J)​

FIGURE 1-13. CONTROL MODULE INSTALLATION (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 1-14. CONTROL VALVES INSTALLATION (ELECTRIC POWERED) (ET500J)​

FIGURE 1-15. CONTROL VALVES INSTALLATION (ENGINE POWERED) (T500J)​

FIGURE 1-16. CONTROL VALVE ASSEMBLY (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 1-17. CONTROL VALVE ASSEMBLY (ENGINE POWERED MACHINES) (T500J)​

FIGURE 1-18. FENDERS INSTALLATION​

FIGURE 1-19. FRAME COVERS INSTALLATION (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 1-20. FRAME COVERS INSTALLATION (GAS POWERED MACHINES) (T500J)​

FIGURE 1-21. HYDRAULIC BRAKE COUPLER ASSEMBLY​

FIGURE 1-22. HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL AND COLLAR ASSEMBLY​

FIGURE 1-23. OUTRIGGERS INSTALLATION​

FIGURE 1-24. SPARE TIRE INSTALLATION (225-75R15 TIRE)​

FIGURE 1-25. SPARE TIRE INSTALLATION (215-75R14 TIRE)​

FIGURE 1-26. TAILLIGHTS AND MARKERS INSTALLATION​

FIGURE 1-27. TIRE AND WHEEL INSTALLATION - 225-75-R15​

FIGURE 1-28. TONGUE JACK INSTALLATION​

FIGURE 1-29. TRANSPORT LOCK ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. GROUND CONTROL INSTALLATION (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 2-2. GROUND CONTROL INSTALLATION (ENGINE POWERED MACHINES) (T500J)​

FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY​

FIGURE 2-4. TURNTABLE BEARING INSTALLATION​

FIGURE 2-5. TURNTABLE BEARING ASSEMBLY​

FIGURE 2-6. SWING MOTOR ASSEMBLY​

FIGURE 2-7. ACCESSORY TRAY INSTALLATION (OPTIONAL)​

FIGURE 2-8. MOTION ALARM INSTALLATION​

SECTION 3 - BOOM

FIGURE 3-1. BOOM INSTALLATION​

FIGURE 3-2. BOOM ASSEMBLY​

FIGURE 3-3. MAIN BOOM ASSEMBLY​

FIGURE 3-4. MATERIAL HOOK INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. CONSOLE BOX INSTALLATION (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 4-2. CONSOLE BOX INSTALLATION (ENGINE POWERED MACHINES) (T500J)​

FIGURE 4-3. CONSOLE BOX ASSEMBLY (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 4-4. CONSOLE BOX ASSEMBLY (ENGINE POWERED MACHINES) (T500J)​

FIGURE 4-5. PLATFORM ASSEMBLY​

FIGURE 4-6. PLATFORM MOUNT INSTALLATION (WITH ROTATOR)​

FIGURE 4-7. PLATFORM MOUNT INSTALLATION (WITHOUT ROTATOR)​

FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY (OPTIONAL)​

SECTION 5 - CYLINDER

FIGURE 5-1. JIB CYLINDER ASSEMBLY​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY​

FIGURE 5-3. MASTER CYLINDER ASSEMBLY​

FIGURE 5-4. OUTRIGGER CYLINDER ASSEMBLY​

FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLEY​

FIGURE 5-6. TELESCOPE CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - CHASSIS (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 6-2. HYDRAULIC DIAGRAM - CHASSIS (ENGINE POWERED MACHINES) (T500J)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - NO RECEPT​

FIGURE 7-3. AC RECEPTABLE BOX ASSEMBLY - 110V GFI​

FIGURE 7-4. AC RECEPTABLE BOX ASSEMBLY - NO RECEPT​

FIGURE 7-5. ADD ON HARNESS​

FIGURE 7-6. BATTERY CABLE KIT (ELECTRIC POWERED MACHINES) (ET500J)​

FIGURE 7-7. BOOM CABLE, HARNESS​

FIGURE 7-8. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 7-9. ENGINE HARNESS (ENGINE POWERED MACHINES) (T500J)​

FIGURE 7-10. FRAME HARNESS - ELECTRICAL POWERED MACHINES (ET500J)​

FIGURE 7-11. FRAME HARNESS - ENGINE POWERED MACHINES (T500J)​

FIGURE 7-12. GROUND CONTROL BOX HARNESS (ELECTRIC POWRED MACHINES) (ET500J)​

FIGURE 7-13. GROUND CONTROL BOX HARNESS (ENGINE POWERED MACHINES) (T500J)​

FIGURE 7-14. HOOK HARNESS​

FIGURE 7-15. LIFT DOWN PROP VALVE, HARNESS​

FIGURE 7-16. LIGHT HARNESS - CENTER BRAKE LIGHT​

FIGURE 7-17. MAIN CONTROL VALVE HARNESS​

FIGURE 7-18. OUTRIGGER JACK & VALVE HARNESS​

FIGURE 7-19. PLATFORM BOX HARNESS (ELECTRICAL POWERED MACHINES) (ET500J)​

FIGURE 7-20. PLATFORM BOX HARNESS (ENGINE POWERED MACHINES) (T500J)​

FIGURE 7-21. STROBE LIGHT AND ALARM HARNESS​

FIGURE 7-22. TELESCOPE LIMIT SWITCH HARNESS​

FIGURE 7-23. TRAILER LIGHT HARNESS​

FIGURE 7-24. TRANSPORT LIMIT SWITCH HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (ENGLISH LANGUAGE)​

FIGURE 8-2. DECAL INSTALLATION (CSA SPEC) (FRENCH/ENGLISH LANGUAGE)​

FIGURE 8-3. DECAL INSTALLATION (SPANISH/ENGLISH LANGUAGE)​

FIGURE 8-4. DECAL INSTALLATION (PORTUGUESE/ENGLISH LANGUAGE)​

FIGURE 8-5. DECAL INSTALLATION (SPANISH LANGUAGE)​

FIGURE 8-6. DECALS INSTALLATION (ET500J) (Prior to SN 0030018446)​

FIGURE 8-7. DECALS INSTALLATION (ET500J) (SN 0030018447 to Present, SN 0030018440 through 0030018444, Including 0030018363)​

FIGURE 8-8. DECAL INSTALLATION - OPTIONS​

FIGURE 8-9. DECAL MOUNTING PLATE INSTALLATION​

FIGURE 8-10. DECAL TAGS INSTALLATION​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX