JLG Boom Lift EC600SJ EC600SJP H600SJ H600SJP Parts Catalog 3122337700

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JLG Boom Lift EC600SJ EC600SJP H600SJ H600SJP Parts Catalog 3122337700
Size: 54.71 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG EC600SJ, EC600SJP, H600SJ, H600SJP Boom Lift
Part Number: 3122337700
Publication Date: 2025
Number of Pages: 784 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED (2WD)​

FIGURE 1-2. AXLE INSTALLATION - FIXED (4WD)​

FIGURE 1-3. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-4. AXLE INSTALLATION - OSCILLATING WITHOUT TOW PACKAGE (2WD) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-5. AXLE INSTALLATION - OSCILLATING WITH TOW PACKAGE (2WD)​

FIGURE 1-6. AXLE INSTALLATION - OSCILLATION (2WD) (MACHINES WITH SN STARTING WITH B3) (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 1-7. AXLE INSTALLATION - OSCILLATION (2WD) (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY)​

FIGURE 1-8. AXLE INSTALLATION - OSCILLATING (4WD) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-9. AXLE INSTALLATION - OSCILLATING (4WD) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-10. AXLE INSTALLATION - OSCILLATION (4WD) (MACHINES WITH SN STARTING WITH B3) (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 1-11. AXLE INSTALLATION - OSCILLATION (4WD) (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY)​

FIGURE 1-12. AXLE LOCKOUT VALVE ASSEMBLY​

FIGURE 1-13. STEER INSTALLATION - WITHOUT TOW PACKAGE (2WD/2WS)​

FIGURE 1-14. STEER INSTALLATION - WITH TOW PACKAGE (2WD/2WS)​

FIGURE 1-15. STEER INSTALLATION - (4WD/2WS)(MACHINES WITH SN STARTING WITH B3) (EXCEPT CHINA SPECS) (EC600SJP,H600SJP)​

FIGURE 1-16. STEER INSTALLATION - (4WD/2WS) (EC600SJ,H600SJ)​

FIGURE 1-17. STEER INSTALLATION - (4WD/2WS)(MACHINES WITH SN STARTING WITH B3) (EXCEPT CHINA SPECS) (EC600SJ,H600SJ)​

FIGURE 1-18. STEER INSTALLATION - (4WD/2WS)(MACHINES WITH SN STARTING WITH B3) (CHINA SPECS) (EC600SJ)​

FIGURE 1-19. STEER INSTALLATION - (4WD/2WS)(MACHINES WITH SN STARTING WITH B3) (CHINA SPECS) (EC600SJP)​

FIGURE 1-20. STEER INSTALLATION - (4WD/2WS) (EC600SJP,H600SJP)​

FIGURE 1-21. STEER INSTALLATION - (2WD/2WS) (MACHINES WITH SN STARTING WITH B3) (EXCEPT CHINA SPECS)​

FIGURE 1-22. STEER INSTALLATION - (2WD/2WS) (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS) (EC600SJ,EC600SJP)​

FIGURE 1-23. WHEEL DRIVE INSTALLATION (NON-UL SPECS)​

FIGURE 1-24. WHEEL DRIVE INSTALLATION (UL SPECS)​

FIGURE 1-25. WHEEL DRIVE INSTALLATION (MACHINES STARTING WITH SN B3) (CHINA SPECS ONLY)​

FIGURE 1-26. NON-DRIVE HUB ASSEMBLY - LH (2WD FRONT)​

FIGURE 1-27. NON-DRIVE HUB ASSEMBLY - RH (2WD FRONT)​

FIGURE 1-28. DRIVE HUB ASSEMBLY (REAR)​

FIGURE 1-29. DRIVE MOTOR ASSEMBLY (4WD FRONT)​

FIGURE 1-30. DRIVE MOTOR ASSEMBLY (REAR)​

FIGURE 1-31. DRIVE VALVE ASSEMBLY (4WD ONLY)​

FIGURE 1-32. DRIVE VALVE ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY)​

FIGURE 1-33. AC DRIVE ELECTRICAL PLATE ASSEMBLY (NON-UL SPECS)​

FIGURE 1-34. AC DRIVE ELECTRICAL PLATE ASSEMBLY (UL SPECS)​

FIGURE 1-35. DRIVE MODULE PLATE ASSEMBLY​

FIGURE 1-36. TIRE AND WHEEL INSTALLATION - 36/14LL X 22.5 FOAM-FILLED NON-MARKING​

FIGURE 1-37. TIRE AND WHEEL INSTALLATION - 355/55D625 FOAM FILLED​

FIGURE 1-38. FRAME SHIELDS INSTALLATION​

FIGURE 1-39. TOW PACKAGE INSTALLATION WITHOUT NATO EYE​

FIGURE 1-40. TOW PACKAGE INSTALLATION WITH NATO EYE​

SECTION 2 - TURNTABLE

FIGURE 2-1. MAIN CONTROL INSTALLATION (EC600SJ,H600SJ)​

FIGURE 2-2. MAIN CONTROL INSTALLATION (EC600SJP,H600SJP)​

FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-4. SWING DRIVE INSTALLATION​

FIGURE 2-5. SWING MOTOR ASSEMBLY​

FIGURE 2-6. TURNTABLE BEARING, STOP AND LUBE INSTALLATION​

FIGURE 2-7. TURNTABLE BEARING, STOP AND LUBE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-8. TURNTABLE LOCK INSTALLATION​

FIGURE 2-9. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-10. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (NON-UL SPECS)​

FIGURE 2-11. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (UL SPECS)​

FIGURE 2-12. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (MACHINES WITH SN STARTING WITH B3) (ALL SPECS EXCEPT CHINA SPECS) (Prior to SN B300031069)​

FIGURE 2-13. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY)​

FIGURE 2-14. HYDRAULIC TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (Prior to SN B300031069)​

FIGURE 2-15. ELECTRIC MOTOR ASSEMBLY​

FIGURE 2-16. FUEL TANK AND ENGINE MODULE INSTALLATION - WITH STANDARD BATTERIES (H600SJ,H600SJP)​

FIGURE 2-17. FUEL TANK AND ENGINE MODULE INSTALLATION - WITH AGM BATTERIES (H600SJ,H600SJP)​

FIGURE 2-18. BATTERY CHARGER INSTALLATION - 110V/60HZ SMART CHARGER (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 2-19. BATTERY CHARGER INSTALLATION - 120V-230V/45-65HZ SMART CHARGER (ALL SPECS EXCEPT UL SPECS)​

FIGURE 2-20. BATTERY CHARGER INSTALLATION - 250V/50HZ SMART CHARGER (ANSI EXPORT, CE, AUSTRALIAN AND CHINA SPECS)​

FIGURE 2-21. BATTERY CHARGER INSTALLATION - GREEN POWER CHARGER​

FIGURE 2-22. BATTERY BOX INSTALLATION - METAL LATCH - STANDARD BATTERIES (415 AMP HOUR)​

FIGURE 2-23. BATTERY BOX INSTALLATION - RUBBER LATCH - STANDARD BATTERIES (415 AMP HOUR)​

FIGURE 2-24. BATTERY BOX INSTALLATION - METAL LATCH - AGM BATTERIES (390 AMP HOUR)​

FIGURE 2-25. BATTERY BOX INSTALLATION - RUBBER LATCH - AGM BATTERIES (390 AMP HOUR)​

FIGURE 2-26. BATTERY BOX INSTALLATION - RUBBER LATCH - AGM BATTERIES (400 AMP HOUR)​

FIGURE 2-27. GROUND CONTROL ELECTRICAL SYSTEM INSTALLATION​

FIGURE 2-28. GROUND CONTROL PANEL INSTALLATION - DISPLAY WITHOUT BUTTONS(ALL SPECS EXCEPT CE & UK CA SPECS) (EC600SJ,H600SJ)​

FIGURE 2-29. GROUND CONTROL PANEL INSTALLATION - DISPLAY WITHOUT BUTTONS(CE & UK CA SPECS) (EC600SJ,H600SJ)​

FIGURE 2-30. GROUND CONTROL PANEL INSTALLATION - DISPLAY WITHOUT BUTTONS(ALL SPECS EXCEPT CE & UK CA SPECS) (EC600SJP,H600SJP)​

FIGURE 2-31. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ,H600SJP)​

FIGURE 2-32. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ,H600SJP)​

FIGURE 2-33. LIMIT SWITCH INSTALLATION​

FIGURE 2-34. ALARM INSTALLATION​

FIGURE 2-35. WHITE NOISE ALARM INSTALLATION​

FIGURE 2-36. BEACON LIGHT INSTALLATION - AMBER​

FIGURE 2-37. BEACON LIGHT INSTALLATION - BLUE​

FIGURE 2-38. BEACON LIGHT INSTALLATION - RED​

FIGURE 2-39. INVERTER INSTALLATION - 110V (OPTIONAL)​

FIGURE 2-40. INVERTER INSTALLATION - 110V 3000W (OPTIONAL)​

FIGURE 2-41. INVERTER INSTALLATION - 240V 2000W (SN 0300313230 to Present, SN B300024424 to Present, Including B300024318 and B300024323)​

FIGURE 2-42. INVERTER INSTALLATION - 220V (OPTIONAL)​

FIGURE 2-43. INVERTER INSTALLATION - 220V 3000W (OPTIONAL)​

FIGURE 2-44. INVERTER INSTALLATION - 120V 2000W (SN 0300313230 to Present, SN B300024424 to Present, Including B300024318 and B300024323)​

FIGURE 2-45. HOODS INSTALLATION​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE AND GENERATOR INSTALLATION - WITH STANDARD BATTERIES (H600SJ,H600SJP)​

FIGURE 3-2. ENGINE AND GENERATOR INSTALLATION - WITH AGM BATTERIES (H600SJ,H600SJP)​

FIGURE 3-3. KUBOTA ENGINE ASSEMBLY (H600SJ,H600SJP)​

FIGURE 3-4. KUBOTA ENGINE COMPONENTS (H600SJ,H600SJP)​

FIGURE 3-5. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - STANDARD BATTERIES (H600SJ,H600SJP)​

FIGURE 3-6. EXHAUST STACK AND HOOD BAFFLES INSTALLATION - AGM BATTERIES (H600SJ,H600SJP)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (EC600SJ,H600SJ) (Prior to SN 0300319968)​

FIGURE 4-2. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (EC600SJ,H600SJ) (SN 0300319969 to Present)​

FIGURE 4-3. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (EC600SJ,H600SJ) (Prior to SN B300026949)​

FIGURE 4-4. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (EC600SJ,H600SJ) (SN B300026950 to Present, SN B300026867 through B300026881, SN B300026883 through B300026884, Including B300026709, B300026737 and B300026742)​

FIGURE 4-5. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (EC600SJP,H600SJP) (Prior to SN 0300319968)​

FIGURE 4-6. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (EC600SJP,H600SJP) (SN 0300319969 to Present)​

FIGURE 4-7. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (NON CHINA SPECS) (EC600SJP,H600SJP) (Prior to SN B300026949)​

FIGURE 4-8. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (NON CHINA SPECS) (EC600SJP,H600SJP) (SN B300026950 to Present, SN B300026867 through B300026881, SN B300026883 through B300026884, Including B300026709, B300026737 and B300026742)​

FIGURE 4-9. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY) (EC600SJ)​

FIGURE 4-10. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY) (EC600SJP)​

FIGURE 4-11. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (EC600SJ,H600SJ)​

FIGURE 4-12. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY) (EC600SJP)​

FIGURE 4-13. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS ONLY) (EC600SJ)​

FIGURE 4-14. BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (EC600SJ)​

FIGURE 4-15. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (EC600SJP,H600SJP)​

FIGURE 4-16. BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (EC600SJP)​

FIGURE 4-17. POWER TRACK ASSEMBLY​

FIGURE 4-18. POWER TRACK ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-19. ROTATOR ASSEMBLY (EC600SJ,H600SJ) (Prior to SN 0300319968, Prior to SN B300026949)​

FIGURE 4-20. ROTATOR ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (SN 0300319969 to Present)​

FIGURE 4-21. ROTATOR ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (SN B300026950 to Present, SN B300026867 through B300026881, SN B300026883 through B300026884, Including B300026709, B300026737 and B300026742)​

FIGURE 4-22. ROTATOR ASSEMBLY - PLATFORM ROTATE (EC600SJP/H600SJP) (E600JP,EC600SJP,H600SJP,M600JP) (Prior to SN 0300319968, Prior to SN B300026949)​

FIGURE 4-23. ROTATOR ASSEMBLY - PLATFORM ROTATE (MACHINES WITH SN STARTING WITH 03) (SN 0300319969 to Present)​

FIGURE 4-24. ROTATOR ASSEMBLY - PLATFORM ROTATE (MACHINES WITH SN STARTING WITH B3) (SN B300026950 to Present, SN B300026867 through B300026881, SN B300026883 through B300026884, Including B300026709, B300026737 and B300026742)​

FIGURE 4-25. ROTATOR ASSEMBLY - SIDE SWING ROTATE (EC600SJP/H600SJP) (E600JP,EC600SJP,H600SJP,M600JP) (Prior to SN 0300319968, Prior to SN B300026949)​

FIGURE 4-26. ROTATOR ASSEMBLY - SIDE SWING ROTATE (SN B300026950 to Present, SN 0300319969 to Present, SN B300026867 through B300026881, SN B300026883 through B300026884, Including B300026709, B300026737 and B300026742)​

FIGURE 4-27. PLATFORM SUPPORT INSTALLATION (Prior to SN B300031069)​

FIGURE 4-28. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 4-29. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (EC600SJ,H600SJ) (SN 0300335554 to Present)​

FIGURE 4-30. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3) (EC600SJP,H600SJP) (SN B300031069 to Present)​

FIGURE 4-31. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3) (EC600SJ,H600SJ) (SN B300031069 to Present)​

FIGURE 4-32. BOOM VALVE INSTALLATION (EC600SJ,H600SJ)​

FIGURE 4-33. BOOM VALVE INSTALLATION (EC600SJP,H600SJP)​

FIGURE 4-34. BOOM VALVE ASSEMBLY (EC600SJ,H600SJ)​

FIGURE 4-35. BOOM VALVE ASSEMBLY (EC600SJP,H600SJP)​

FIGURE 4-36. BOOM LIMIT SWITCH INSTALLATION (CE & UK CA SPEC ONLY)​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X 91.5CM) - WITH DROP BAR (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (0.9M X 1.83M) (FALL ARREST PLATFORM) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-8. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 1 SWING GATE/2 DROP BARS (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-9. PLATFORM ASSEMBLY - 3FT X 6FT (91.5CM X 1.83M) - TRI-ENTRY - 3 DROP BARS (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-10. PLATFORM ASSEMBLY - 3F X 6FT (91.5CM X 1.83M) (FALL ARREST PLATFORM) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-11. PLATFORM ASSEMBLY - 3FT X 8FT (91.5CM X 2.44M) WITH SWING GATE (Prior to SN 0300332860, Prior to SN B300030753)​

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE​

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR​

FIGURE 5-14. RAPID REPLACEABLE PLATFORM (30IN X 4FT) (76CM X 1.22M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-15. RAPID REPLACEABLE PLATFORM (30IN X 6FT) (76.2CM X 1.863M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-16. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-17. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-18. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - FALL ARREST (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-19. TRADITIONAL PLATFORM ASSEMBLY WITH FALL ARREST (6FT) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-20. TRADITIONAL PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-21. PLATFORM - SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-22. PLATFORM - DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300332860 to Present)​

FIGURE 5-23. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-24. RAPID REPLACEABLE PLATFORM (30IN X 6FT (76.2CM X 1.83M) (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-25. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-26. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-27. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - FALL ARREST (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-28. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-29. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-30. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-31. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031069 to Present)​

FIGURE 5-32. PLATFORM CONSOLE INSTALLATION - 2WD (ALL SPECS EXCEPT UL SPECS) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-33. PLATFORM CONTROL AND FOOTSWITH INSTALLATION – 2WD (NON UL) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 5-34. PLATFORM CONSOLE INSTALLATION - 2WD (UL SPECS) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-35. PLATFORM CONTROL AND FOOTSWITH INSTALLATION – 2WD (UL) (SN 0300332860 to Present)​

FIGURE 5-36. PLATFORM CONSOLE INSTALLATION - 4WD (ALL SPECS EXCEPT UL SPECS) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-37. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - 4WD (UL) (SN 0300332860 to Present)​

FIGURE 5-38. PLATFORM CONSOLE INSTALLATION - 4WD (UL SPECS) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-39. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - 4WD (NON UL) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 5-40. PLATFORM CONSOLE ASSEMBLY - 2WD (ALL SPECS EXCEPT UL SPECS) (Prior to SN 0300331124, Prior to SN B300030314)​

FIGURE 5-41. PLATFORM CONSOLE ASSEMBLY - 2WD (ALL SPECS EXCEPT UL SPECS) (SN 0300331124 to Present, SN B300030314 to Present)​

FIGURE 5-42. PLATFORM CONTROL AND FOOTSWITH ASSEMBLEY - 2WD (NON UL) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 5-43. PLATFORM CONSOLE ASSEMBLY - 2WD (UL SPECS) (Prior to SN 0300331124, Prior to SN B300030314)​

FIGURE 5-44. PLATFORM CONSOLE ASSEMBLY - 2WD (UL SPECS) (SN 0300331124 to Present, SN B300030314 to Present)​

FIGURE 5-45. PLATFORM CONTROL AND FOOTSWITH ASSEMBLEY - 2WD (UL) (SN 0300332860 to Present)​

FIGURE 5-46. PLATFORM CONSOLE ASSEMBLY - 4WD (ALL SPECS EXCEPT UL SPECS) (Prior to SN 0300331124, Prior to SN B300030314)​

FIGURE 5-47. PLATFORM CONSOLE ASSEMBLY - 4WD (ALL SPECS EXCEPT UL SPECS) (SN 0300331124 to Present, SN B300030314 to Present)​

FIGURE 5-48. PLATFORM CONTROL AND FOOTSWITH ASSEMBLEY - 4WD (NON UL) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 5-49. PLATFORM CONSOLE ASSEMBLY - 4WD (UL SPECS) (Prior to SN 0300331124, Prior to SN B300030314)​

FIGURE 5-50. PLATFORM CONSOLE ASSEMBLY - 4WD (UL SPECS) (SN 0300331124 to Present, SN B300030314 to Present)​

FIGURE 5-51. PLATFORM CONSOLE AND FOOTSWITCH ASSEMBLY - 4WD (UL)​

FIGURE 5-52. FOOTSWITCH ASSEMBLY​

FIGURE 5-53. ENGINE CONTROLS INSTALLATION - STANDARD BATTERIES (H600SJ,H600SJP)​

FIGURE 5-54. ENGINE CONTROLS INSTALLATION - AGM BATTERIES (H600SJ,H600SJP)​

FIGURE 5-55. JIB ROTATE SWITCH INSTALLATION (EC600SJP,H600SJP)​

FIGURE 5-56. LIGHT PANEL INSTALLATION​

FIGURE 5-57. TRAY ASSEMBLY​

FIGURE 5-58. SKYEYE INSTALLATION​

FIGURE 5-59. SKYGUARD BAR INSTALLATION​

FIGURE 5-60. SKYLINE INSTALLATION (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-61. SKYLINE INSTALLATION (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 5-62. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 5-63. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 5-64. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)​

FIGURE 5-65. SOFT TOUCH INSTALLATION - WITH FALL ARREST (SIDE ENTRY PLATFORM) (OPTIONAL)​

FIGURE 5-66. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)​

FIGURE 5-67. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (SPANISH/PORTUGUESE)​

FIGURE 5-68. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (ENGLISH/SPANISH)​

FIGURE 5-69. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (30IN X 4FT /76CM X 1.22M PLATFORM)​

FIGURE 5-70. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (30IN X 6FT /76CM X 1.82M PLATFORM)​

FIGURE 5-71. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)​

FIGURE 5-72. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM) (Prior to SN 0300332860, Prior to SN B300030753)​

FIGURE 5-73. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)​

FIGURE 5-74. USB CHARGER INSTALLATION (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 5-75. USB CHARGER INSTALLATION (SN 0300332860 to Present, SN B300031069 to Present)​

SECTION 6 - CYLINDERS

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN (WITH SN STARTING WITH 03) (EC600SJP,H600SJP)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN (MACHINES WITH SN STARTING WITH B3)​

FIGURE 6-7. MASTER CYLINDER ASSEMBLY​

FIGURE 6-8. STEER CYLINDER ASSEMBLY​

FIGURE 6-9. STEER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (CHINA SPECS)​

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (FIXED)​

FIGURE 7-2. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)​

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (2WD)​

FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (4WD)​

FIGURE 7-5. HYDRAULIC DIAGRAM - DRIVE (4WD)​

FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD (EC600SJ,H600SJ)​

FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD (EC600SJP,H600SJP)​

FIGURE 7-8. HYDRAULIC DIAGRAM - TOW​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPEC) (Prior to SN 0300332860, Prior to SN B300030753)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPEC) (Prior to SN 0300332860, Prior to SN B300030753)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH DUAL AC CABLE (CE & UK CA SPEC)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE & UK CA SPEC) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE & UK CA SPEC)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE & UK CA SPEC) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE & UK CA SPEC)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (Prior to SN 0300332860, Prior to SN B300030753)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPEC) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPEC) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, CSA & JAPANESE SPECS)​

FIGURE 8-18. BATTERY BOX CABLE ASSEMBLY (RH SIDE BOX) (STANDARD BATTERIES)​

FIGURE 8-19. BATTERY BOX CABLE ASSEMBLY (LH SIDE BOX) (STANDARD BATTERIES)​

FIGURE 8-20. BATTERY BOX CABLE ASSEMBLY - AGM BATTERIES (MACHINES WITH SN STARTING WITH 03)​

FIGURE 8-21. BATTERY BOX CABLE ASSEMBLY - AGM BATTERIES (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-22. BEACON LIGHT HARNESS (AMBER BEACON ONLY)​

FIGURE 8-23. BOOM TRANSPORT HARNESS (CE & UK CA SPECS ONLY)​

FIGURE 8-24. BOOM CABLE - LOWER (EC600SJ,H600SJ)​

FIGURE 8-25. BOOM CABLE - LOWER (CHINA SPECS ONLY)​

FIGURE 8-26. BOOM CABLE - UPPER (EC600SJ,H600SJ)​

FIGURE 8-27. BOOM CABLE - UPPER (CHINA SPECS ONLY) (EC600SJ)​

FIGURE 8-28. BOOM CABLE - UPPER (EC600SJP,H600SJP)​

FIGURE 8-29. BOOM CABLE - UPPER (CHINA SPECS ONLY) (EC600SJP)​

FIGURE 8-30. BREAKER BOX KIT WITH ONE BREAKER - CE & UK CA SPEC​

FIGURE 8-31. BREAKER BOX KIT WITH TWO BREAKERS - CE & UK CA SPEC​

FIGURE 8-32. BREAKER BOX KIT WITH ONE BREAKER - MACHINES WITH S/N STARTING WITH B3)​

FIGURE 8-33. CABLES AND CLAMPS INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (CHINA SPEC MACHINES WITH SN STARTING WITH 03) (EC600SJ,H600SJ)​

FIGURE 8-34. CABLES AND CLAMPS INSTALLATION (CE & UK CA SPECS) (EC600SJ,H600SJ)​

FIGURE 8-35. CABLES AND CLAMPS INSTALLATION - WITHOUT AC CABLE (CHINA SPECS WITH SN STARTING WITH B3) (EC600SJ)​

FIGURE 8-36. CABLES AND CLAMPS INSTALLATION - WITH AC CABLE (CHINA SPEC WITH SN STARTING WITH B3) (EC600SJ)​

FIGURE 8-37. CABLES AND CLAMPS INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (CHINA SPEC MACHINES WITH SN STARTING WITH 03) (EC600SJP,H600SJP)​

FIGURE 8-38. CABLES AND CLAMPS INSTALLATION (AUSTRALIAN, CE & UK CA SPECS) (EC600SJP,H600SJP)​

FIGURE 8-39. CABLES AND CLAMPS INSTALLATION - DUAL AC BOXES (CE & UK CA SPECS) (EC600SJP,H600SJP)​

FIGURE 8-40. CABLES AND CLAMPS INSTALLATION - WITHOUT AC CABLE (CHINA SPECS WITH SN STARTING WITH B3) (EC600SJP)​

FIGURE 8-41. CABLES AND CLAMPS INSTALLATION - WITH AC CABLE (CHINA SPEC WITH SN STARTING WITH B3) (EC600SJP)​

FIGURE 8-42. CAN JUMPER HARNESS​

FIGURE 8-43. CENTRAL PANEL CAN BUSS HARNESS​

FIGURE 8-44. CHARGER CORD PLUG INSTALLATION - 110V - IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-45. CHARGER CORD PLUG INSTALLATION - 220V - IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-46. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 8-47. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 8-48. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE & UK CA SPEC)​

FIGURE 8-49. CHARGER CORD PLUG INSTALLATION (CHINA SPEC)​

FIGURE 8-50. CHARGER DC CONNECTION HARNESS​

FIGURE 8-51. CHARGER HARNESS​

FIGURE 8-52. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 8-53. DRIVE CABLE KIT (ALL SPECS EXCPET UL SPECS)​

FIGURE 8-54. DRIVE CABLE KIT (UL SPECS)​

FIGURE 8-55. DRIVE CABLE KIT (MACHINES WITH STARTING SN B3) (CHINA SPECS ONLY)​

FIGURE 8-56. EBOOM CAN SPLICE HARNESS​

FIGURE 8-57. GENERATOR HARNESS​

FIGURE 8-58. GROUND CONTROL HARNESS​

FIGURE 8-59. INVERTER IGNITION HARNESS (110V INVERTER)​

FIGURE 8-60. INVERTER IGNITION HARNESS (220V INVERTER)​

FIGURE 8-61. INVERTER HARNESS (110V INVERTER)​

FIGURE 8-62. INVERTER HARNESS (220V INVERTER)​

FIGURE 8-63. LED REMOTE HARNESS​

FIGURE 8-64. LIMIT SWITCH CABLE​

FIGURE 8-65. PLATFORM CONSOLE HARNESS (ALL SPECS EXCEPT UL SPECS)​

FIGURE 8-66. PLATFORM CONSOLE HARNESS​

FIGURE 8-67. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-68. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-69. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE & UK CA SPEC)​

FIGURE 8-70. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE & UK CA SPEC)​

FIGURE 8-71. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 8-72. SKYEYE EMITTER HARNESS​

FIGURE 8-73. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-74. SKYEYE RECEIVER HARNESS​

FIGURE 8-75. SKYGUARD INTERFACE HARNESS​

FIGURE 8-76. SKYLINE HARNESS​

FIGURE 8-77. STEERING SENSOR HARNESS​

FIGURE 8-78. TRACTION HARNESS​

FIGURE 8-79. TRACTION TO TURNTABLE HARNESS​

FIGURE 8-80. TURNTABLE HARNESS​

FIGURE 8-81. USB HARNESS​

FIGURE 8-82. VALVE HARNESS - BOOM VALVE​

FIGURE 8-83. VALVE HARNESS – MAIN CONTROL VALVE​

FIGURE 8-84. WHITE NOISE ALARM HARNESS​

FIGURE 8-85. WORKLIGHT HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT, CHINA & UL SPECS (ENGLISH LANGUAGE) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT, CHINA & UL SPECS (ENGLISH LANGUAGE) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN, CE & UK CA SPECS (ENGLISH LANGUAGE) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN, CE & UK CA SPECS (ENGLISH LANGUAGE) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-5. DECAL INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGES) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPECS (PORTUGUESE/SPANISH LANGUAGES) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-7. DECAL INSTALLATION - CHINESE SPECS (CHINESE/ENGLISH LANGUAGES) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPECS (CHINESE/ENGLISH LANGUAGES) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-9. DECAL INSTALLATION - CSA & UL SPECS (ENGLISH/FRENCH LANGUAGES) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-10. DECAL INSTALLATION - CSA & UL SPECS (ENGLISH/FRENCH LANGUAGES) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-11. DECAL INSTALLATION - JAPANESE SPECS (JAPANESE LANGUAGE) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPECS (JAPANESE LANGUAGE) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-13. DECAL INSTALLATION - KOREAN SPECS (KOREAN LANGUAGE) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-14. DECAL INSTALLATION - KOREAN SPECS (KOREAN LANGUAGE) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-15. DECAL INSTALLATION - LATIN AMERICAN SPECS (SPANISH/ENGLISH LANGUAGES) (Prior to SN 0300332860, Prior to SN B300031069)​

FIGURE 9-16. DECAL INSTALLATION - LATIN AMERICAN SPECS (SPANISH/ENGLISH LANGUAGES) (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-17. DECALS INSTALLATION - OPTIONS​

FIGURE 9-18. DECALS INSTALLATION - DROP BAR - FALL ARREST (SN 0300332860 to Present, SN B300031069 to Present)​

FIGURE 9-19. TOW BAR DECAL INSTALLATION (ALL SPECS EXCEPT CSA & JAPANESE SPECS) (ENGLISH LANGUAGE)​

FIGURE 9-20. TOW BAR DECAL INSTALLATION (ANSI EXPORT SPECS) (SPANISH/ENGLISH LANGUAGES)​

FIGURE 9-21. TOW BAR DECAL INSTALLATION (CE & UK CA SPECS) (SPANISH LANGUAGE))​

FIGURE 9-22. TOW BAR DECAL INSTALLATION (AUSTRALIAN, UL, CE & UK CA SPECS) (ALL LANGUAGES))​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX