JLG Boom Lift EC450AJ EC520AJ Operation Safety Manual 31223099

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JLG Boom Lift EC450AJ EC520AJ Operation Safety Manual 31223099
Size: 12.60 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG EC450AJ EC520AJ Boom Lift
Serial Number C300000326 to C300000699
Part Number: 31223099
Publication Date: 2024
Number of Pages: 126 Pages

Contents:
EC450AJ EC520AJ PVC 2207
Foreword
Revision Log

Other Publications Available​

Safety Precautions

General​

Pre-Operation​

1.2.1 Operator Training and Knowledge​

1.2.2 Workplace Inspection​

1.2.3 Machine Inspection​

Operation​

1.3.1 General​

1.3.2 Trip and Fall Hazards​

1.3.3 Electrocution Hazards​

1.3.4 Tipping Hazards​

1.3.5 Crushing and Collision Hazards​

Towing, Lifting, and Hauling​

Maintenance​

1.5.1 Maintenance Hazards​

1.5.2 Battery Hazards​

User Responsibilities, Machine Preparation, and Inspection

Personnel Training​

2.1.1 Operator Training​

2.1.2 Training Supervision​

2.1.3 Operator Responsibility​

2.1.4 Machine Familiarization​

Preparation, Inspection and Maintenance​

Machine Components​

Pre-Start Inspection Core Boom Electric​

Walk-Around Inspection​

Function Check​

2.6.1 Prior to Function Check​

2.6.2 Function check Steps​

Oscillating Axle Lockout Test​

SkyGuard® Function Test​

Machine Controls and Indicators

General​

Controls and Indicators​

Ground Control Station​

3.3.1 Ground Control Station Functions​

Ground Control Indicator Panel​

3.4.1 Platform Control Indicator Panel Functions​

Ground Control Console Display Gauge​

Multifunction Display​

3.6.1 Multifunction Display Functions​

3.6.2 Navigating the Multifunction Display​

Platform Control Station​

3.7.1 Platform Control Station Functions​

Platform Indicator Panel​

3.8.1 Platform Control Indicator Panel Functions​

Machine Operation

General AJ 355 Non-Continuous Swing​

Operating Characteristics And Limitations​

4.2.1 Operating Conditions​

4.2.2 Platform Load Sensing System (LSS)​

Stability​

Motor Operation​

4.4.1 Power/Emergency Stop​

4.4.2 Platform/Ground Select Switch​

4.4.3 Motor Activation​

Traveling (Driving)​

4.5.1 Traveling Forward and Reverse​

Traveling (Grade / Side Slope)​

4.6.1 Traveling on a Grade​

Steering​

Platform​

4.8.1 Platform Level Adjustment​

4.8.2 Platform Rotation​

Boom​

4.9.1 Swinging the Boom​

4.9.2 Raising and Lowering the Tower Boom​

4.9.3 Raising and Lowering the Main Boom​

4.9.4 Telescoping the Main Boom​

Function Speed Control​

USB Charging Port​

Machine Safety System Override (MSSO) (If Equipped)​

SkyGuard Operation - AJ​

4.13.1 SkyGuard​

4.13.2 SkyGuard - SkyLine​

4.13.3 SkyGuard - SkyEye​

4.13.4 SkyGuard Function Table​

Battery Charging General​

4.14.1 General Battery Charging Information​

4.14.2 Battery Charging — Daily​

4.14.3 Battery Locations​

Battery Charging - Lithium-Ion Machine​

4.15.1 Indicator Panel Display​

4.15.2 Multifunction Display (If Equipped)​

4.15.3 Multifunction Display Charging​

4.15.4 Digital Battery Charger Display​

4.15.5 Battery Charger Indicators and Display​

Charging the Battery Pack​

4.16.1 Charging Phases​

Cold Weather Charging​

4.17.1 Ground Control Console Display Gauge​

4.17.2 Multifunction Display​

Shut Down and Park​

Lifting and Tie Down​

4.19.1 Lifting​

4.19.2 Tie Down​

EC450 EC520 Lifting Chart​

EC450 EC520 Safety Decals​

4.21.1 Safety Decals Locations​

Emergency Procedures

General​

Incident Notification - Boom​

Emergency Operation​

5.3.1 Operator Unable to Control Machine​

5.3.2 Platform or Boom Caught Overhead​

Manual Swing Override​

Emergency Towing Procedures​

Machine Safety System Override (MSSO)​

Accessories

EC450 EC520 Accessory Tables​

Pipe Racks​

6.2.1 Capacity Specifications (Australia Only)​

6.2.2 Safety Precautions​

6.2.3 Preparation and Inspection​

6.2.4 Operation​

Platform Work Lights​

SkyGlazier​

6.4.1 Capacity Specifications​

6.4.2 Safety Precautions​

6.4.3 Preparation and Inspection​

6.4.4 Operation​

General Specifications and Operator Maintenance

General​

EC450AJ EC520AJ Operating Specifications​

7.2.1 Capacities​

7.2.2 Tires​

7.2.3 Dimensional Data — EC450AJ​

7.2.4 Dimensional Data — EC520AJ​

7.2.5 Hydraulic Oil​

7.2.6 Critical Stability Weights​

Operator Maintenance and Lubrication Diagram​

Operator Maintenance​

Tires and Wheels - 9 Lug Nuts​

7.5.1 Tire Damage​

7.5.2 Tire Replacement​

7.5.3 Wheel Replacement​

7.5.4 Wheel Installation​

Supplemental Information Only Applicable to CE/UKCA Machines​

EC Declaration of Conformity​

UKCA Declaration of Conformity​