JLG Boom Lift EC450AJ EC520AJ Operation Safety Manual 31219187

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JLG Boom Lift EC450AJ EC520AJ Operation Safety Manual 31219187
Size: 22.86 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG EC450AJ EC520AJ Boom Lift
Serial Number C300000700 to Present
Part Number: 31219187
Publication Date: 2025
Number of Pages: 126 Pages

Contents:
EC450AJ EC520AJ cover page
Foreword
Revision Log

Other Publications Available​

Safety Precautions

General​

Pre-Operation​

1.2.1 Operator Training and Knowledge​

1.2.2 Workplace Inspection​

1.2.3 Machine Inspection​

Operation​

1.3.1 General​

1.3.2 Trip and Fall Hazards​

1.3.3 Electrocution Hazards​

1.3.4 Tipping Hazards​

1.3.5 Crushing and Collision Hazards​

Towing, Lifting, and Hauling​

Maintenance​

1.5.1 Maintenance Hazards​

1.5.2 Battery Hazards​

Long-Term Storage​

User Responsibilities, Machine Preparation, and Inspection

Personnel Training​

2.1.1 Operator Training​

2.1.2 Training Supervision​

2.1.3 Operator Responsibility​

2.1.4 Machine Familiarization​

Preparation, Inspection and Maintenance​

Machine Components​

Pre-Start Inspection Core Boom Electric​

Walk-Around Inspection​

Function Check​

2.6.1 Prior to Function Check​

2.6.2 Function check Steps​

Oscillating Axle Lockout Test​

SkyGuard® Function Check​

Machine Controls and Indicators

General​

Controls and Indicators​

Ground Control Station​

3.3.1 Ground Control Station Functions​

Multifunction Display​

3.4.1 Multifunction Display Functions​

3.4.2 Navigating the Multifunction Display​

Platform Control Station​

3.5.1 Platform Control Station Functions​

EC450AJ EC520AJ Platform Indicator Panel​

3.6.1 Platform Control Indicator Panel Functions​

Beacons (With SkyGuard)​

3.7.1 ClearSky® LED Motion / Amber Beacon (CS550)​

3.7.2 Amber Beacon​

3.7.3 Blue or Red SkyGuard® Beacon​

Machine Operation

General AJ 355 Non-Continuous Swing​

Operating Characteristics And Limitations​

4.2.1 Operating Conditions​

4.2.2 Platform Load Sensing System (LSS)​

Stability​

Motor Operation​

4.4.1 Power/Emergency Stop​

4.4.2 Platform/Ground Select Switch​

4.4.3 Motor Activation​

Traveling (Driving)​

4.5.1 Traveling Forward and Reverse​

Traveling (Grade / Side Slope)​

4.6.1 Traveling on a Grade​

Steering​

Platform​

4.8.1 Platform Level Adjustment​

4.8.2 Platform Rotation​

Boom​

4.9.1 Swinging the Boom​

4.9.2 Raising and Lowering the Tower Boom​

4.9.3 Raising and Lowering the Main Boom​

4.9.4 Telescoping the Main Boom​

Function Speed Control​

USB Charging Port​

ClearSky Smart Fleet​

Machine Safety System Override (MSSO) (If Equipped)​

SkyGuard Activation/Deactivation - AJ​

Battery Charging General​

4.15.1 General Battery Charging Information​

4.15.2 Charging the Battery Pack​

4.15.3 Charging Phases​

4.15.4 Daily Battery Charging​

4.15.5 Battery Locations​

Battery Charging - Lithium Ion​

4.16.1 Multifunction Display Charging​

4.16.2 Digital Battery Charger Display​

4.16.3 Battery Charger Indicators and Display​

Charging in Cold Temperatures​

4.17.1 Multifunction Display​

Shut Down and Park​

Lifting and Tie Down​

4.19.1 Lifting​

4.19.2 Tie Down​

EC450AJ EC520AJ​

EC450 EC520 Safety Decals​

4.21.1 Safety Decals Locations​

Emergency Procedures

General​

Incident Notification - Boom​

Emergency Operation​

5.3.1 Operator Unable to Control Machine​

5.3.2 Platform or Boom Caught Overhead​

Manual Swing Override​

Emergency Towing Procedures​

Machine Safety System Override (MSSO)​

Accessories

EC450 EC520 Accessory Tables​

Bolt-On External Fall Arrest​

6.2.1 Inspection Before Use​

Fabric Mesh to Mid/Top Rail​

Platform Bumper Padding​

Platform Mesh to Mid/Top Rail​

Platform Top Rail Extension​

Platform Work Lights​

Platform Work Surface​

SkyGlazier​

6.9.1 Capacity Specifications​

6.9.2 Safety Precautions​

6.9.3 Preparation and Inspection​

6.9.4 Operation​

Soft Touch​

General Specifications and Operator Maintenance

General​

Operating Specifications​

7.2.1 Capacities​

7.2.2 Tires​

7.2.3 Dimensional Data​

7.2.4 Critical Stability Weights​

7.2.5 Hydraulic Oil​

Operator Maintenance and Lubrication Diagram​

Operator Maintenance​

Tires and Wheels - 9 Lug Nuts​

7.5.1 Tire Damage​

7.5.2 Tire Replacement​

7.5.3 Wheel Replacement​

7.5.4 Wheel Installation​

Radio Frequency (RF) Information​

7.6.1 Federal Communications Commission (FCC)​

7.6.2 Innovation, Science and Economic Development (ISED)​

7.6.3 European Union Conformity (CE)​

Supplemental Information Only Applicable to CE/UKCA Machines​

EC450AJ-EC520AJ EC Declaration of Conformity​

EC450AJ-EC520AJ UKCA Declaration of Conformity​

Supplemental Information Only Applicable to CE/UKCA Machines​

EC Declaration of Conformity​

UKCA Declaration of Conformity​