JLG Boom Lift E450A E450AJ M450AJ Parts Catalog 3121715

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JLG Boom Lift E450A E450AJ M450AJ Parts Catalog 3121715
Size: 42.95 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG E450A E450AJ M450AJ Boom Lift
Part Number: 3121715
Publication Date: 2025
Number of Pages: 636 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEERING INSTALLATION (SN 0300208529 through 0300244781, SN B300001429 through B300005763)​

FIGURE 1-2. STEERING INSTALLATION (SN 0300244782 through 0300272287)​

FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH​

FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH​

FIGURE 1-5. DRIVE INSTALLATION (NON-UL SPECS) (E450A,E450AJ)​

FIGURE 1-6. DRIVE INSTALLATION (UL SPECS) (E450A,E450AJ)​

FIGURE 1-7. DRIVE INSTALLATION (NON-UL SPECS) (M450AJ)​

FIGURE 1-8. DRIVE HUB ASSEMBLY​

FIGURE 1-9. DRIVE MOTOR ASSEMBLY​

FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - LH (NON-UL SPECS)​

FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - LH (UL SPECS)​

FIGURE 1-12. ELECTRICAL PLATE ASSEMBLY - RH (NON-UL SPECS)​

FIGURE 1-13. ELECTRICAL PLATE ASSEMBLY - RH (UL SPECS)​

FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC​

FIGURE 1-15. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING​

FIGURE 1-16. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING WITH TIRE SEALANT​

FIGURE 1-17. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILLED​

FIGURE 1-18. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING​

FIGURE 1-19. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING​

FIGURE 1-20. MOTOR/PUMP/TANK INSTALLATION (NON-UL SPECS) (E450A,E450AJ)​

FIGURE 1-21. MOTOR/PUMP/TANK INSTALLATION (UL SPECS) (E450A,E450AJ)​

FIGURE 1-22. MOTOR/PUMP/TANK INSTALLATION (M450AJ)​

FIGURE 1-23. MOTOR/PUMP ASSEMBLY​

FIGURE 1-24. HYDRAULIC TANK ASSEMBLY (E450A,E450AJ)​

FIGURE 1-25. HYDRAULIC TANK ASSEMBLY (M450AJ)​

FIGURE 1-26. VALVE INSTALLATION - FRAME MOUNTED (E450A)​

FIGURE 1-27. VALVE INSTALLATION - FRAME MOUNTED (E450AJ) (SN 0300208529 through 0300233451, SN B300001429 through B300002532)​

FIGURE 1-28. VALVE INSTALLATION - FRAME MOUNTED (E450AJ) (SN 0300233452 through 0300272287, SN B300002533 through B300005763)​

FIGURE 1-29. VALVE INSTALLATION - FRAME MOUNTED (M450AJ) (SN 0300208529 through 0300233451)​

FIGURE 1-30. VALVE INSTALLATION - FRAME MOUNTED (M450AJ) (SN 0300233452 through 0300272287)​

FIGURE 1-31. BRAKE/STEER VALVE ASSEMBLY​

FIGURE 1-32. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS)​

FIGURE 1-33. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN, CE AND CHINA SPECS)​

FIGURE 1-34. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS)​

FIGURE 1-35. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN, CE AND CHINA SPECS)​

FIGURE 1-36. BATTERY CHARGER INSTALLATION (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS) (E450A,E450AJ)​

FIGURE 1-37. BATTERY CHARGER INSTALLATION (AUSTRALIAN SPEC) (E450A,E450AJ)​

FIGURE 1-38. BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CE SPECS) (E450A,E450AJ)​

FIGURE 1-39. BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CHINA SPECS) (E450AJ)​

FIGURE 1-40. BATTERY CHARGER INSTALLATION (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (M450AJ)​

FIGURE 1-41. BATTERY CHARGER INSTALLATION (AUSTRALIAN SPEC) (M450AJ)​

FIGURE 1-42. BATTERY CHARGER INSTALLATION (ANSI EXPORT AND CE SPECS) (M450AJ)​

FIGURE 1-43. BATTERY CHARGER ASSEMBLY​

FIGURE 1-44. INVERTER INSTALLATION (E450A,E450AJ)​

FIGURE 1-45. VOLTAGE GUARD ASSEMBLY AND INSTALLATION (ANSI EXPORT AND CHINA SPECS)​

FIGURE 1-46. FRAME COVER INSTALLATION (E450A,E450AJ)​

FIGURE 1-47. FRAME COVER INSTALLATION (M450AJ)​

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED (E450A)​

FIGURE 2-2. VALVE INSTALLATION- TURNTABLE MOUNTED (E450AJ) (SN 0300208529 through 0300233451, SN B300001429 through B300002532)​

FIGURE 2-3. VALVE INSTALLATION- TURNTABLE MOUNTED (E450AJ) (SN 0300233452 through 0300272287, SN B300002533 through B300005763)​

FIGURE 2-4. VALVE INSTALLATION- TURNTABLE MOUNTED (M450AJ) (SN 0300208529 through 0300233451)​

FIGURE 2-5. VALVE INSTALLATION- TURNTABLE MOUNTED (M450AJ) (SN 0300233452 through 0300272287)​

FIGURE 2-6. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-7. RELEVELING VALVE ASSEMBLY​

FIGURE 2-8. JIB VALVE ASSEMBLY (SN 0300208529 through 0300233452, SN B300001429 through B300002532)​

FIGURE 2-9. JIB VALVE ASSEMBLY (SN 0300233452 through 0300272287, SN B300002533 through B300005763)​

FIGURE 2-10. MOTION ALARM INSTALLATION​

FIGURE 2-11. TURNTABLE BEARING AND SWING DRIVE INSTALLATION​

FIGURE 2-12. SWING MOTOR ASSEMBLY​

FIGURE 2-13. SWING BEARING ASSEMBLY​

FIGURE 2-14. REMOTE BEARING LUBE INSTALLATION - OPTIONAL​

FIGURE 2-15. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-16. FUEL TANK AND BATTERY INSTALLATION (M450AJ)​

FIGURE 2-17. GROUND CONTROL BOX INSTALLATION (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS) (E450A)​

FIGURE 2-18. GROUND CONTROL BOX INSTALLATION (CE SPEC) (E450A)​

FIGURE 2-19. GROUND CONTROL BOX INSTALLATION (ALL SPECS EXCEPT CE AND CHINA SPECS) (E450AJ,M450AJ)​

FIGURE 2-20. GROUND CONTROL BOX INSTALLATION CE AND CHINA SPECS) (E450AJ,M450AJ)​

FIGURE 2-21. GROUND CONTROL BOX ELECTRICAL ASSEMBLY (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS) (E450A)​

FIGURE 2-22. GROUND CONTROL BOX ELECTRICAL ASSEMBLY (CE SPEC) (E450A)​

FIGURE 2-23. GROUND CONTROL BOX ELECTRICAL ASSEMBLY (ALL SPECS EXCEPT CE AND CHINA SPECS) (E450AJ,M450AJ)​

FIGURE 2-24. GROUND CONTROL BOX ELECTRICAL ASSEMBLY (CE AND CHINA SPECS) (E450AJ,M450AJ)​

FIGURE 2-25. MOTOR CONTROLS INSTALLATION (M450AJ)​

FIGURE 2-26. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)​

FIGURE 2-27. STROBE LIGHT ASSEMBLY - AMBER​

FIGURE 2-28. BEACON LIGHT INSTALLATION - BLUE (SN 0300208529 through 0300217475, SN B300001429 through B300001511)​

FIGURE 2-29. BEACON LIGHT INSTALLATION - BLUE (SN 0300217476 through 0300256463, SN B300001512 through B300004700)​

FIGURE 2-30. BEACON LIGHT INSTALLATION - BLUE (SN 0300256464 through 0300272287, SN B300004701 through B300005763)​

FIGURE 2-31. BEACON LIGHT INSTALLATION - RED (SN 0300208529 through 0300217178, SN B300001429 through B300001510)​

FIGURE 2-32. BEACON LIGHT INSTALLATION - RED (SN 0300217179 through 0300256463, SN B300001511 through B300004700)​

FIGURE 2-33. BEACON LIGHT INSTALLATION - RED (SN 0300256464 through 0300272287, SN B300004701 through B300005763)​

FIGURE 2-34. HOOD INSTALLATION (E450A,E450AJ)​

FIGURE 2-35. HOOD INSTALLATION (M450AJ)​

SECTION 3 - ENGINE

FIGURE 3-1. KUBOTA MOTOR/GENERATOR INSTALLATION (M450AJ)​

FIGURE 3-2. KUBOTA MOTOR/GENERATOR ASSEMBLY (M450AJ) (SN 0300208529 through 0300256463, SN B300001429 through B30003676)​

FIGURE 3-3. KUBOTA MOTOR/GENERATOR ASSEMBLY (M450AJ) (SN 0300256464 through 0300272287, SN B300003677 through B300005763, Excluding B300005567)​

FIGURE 3-4. KUBOTA MOTOR/GENERATOR COMPONENTS (M450AJ) (SN 0300208529 through 0300256463, SN B300001429 through B30003676)​

FIGURE 3-5. KUBOTA MOTOR/GENERATOR COMPONENTS (M450AJ) (SN 0300256464 through 0300272287, SN B30003677 through B300005763, Excluding B300005567)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS (E450A) (SN 0300208529 through 0300235600)​

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - WITH 1 CELL LSS (E450A) (SN 0300235601 through 0300272287)​

FIGURE 4-3. BOOM AND CYLINDERS INSTALLATION (E450AJ,M450AJ) (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 4-4. BOOM AND CYLINDERS INSTALLATION (E450AJ,M450AJ) (SN B300002487 through B300005763, Excluding B300005567)​

FIGURE 4-5. MAIN BOOM ASSEMBLY (E450A)​

FIGURE 4-6. MAIN BOOM ASSEMBLY (E450AJ,M450AJ) (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 4-7. MAIN BOOM ASSEMBLY (E450AJ,M450AJ) (SN B300002487 through B300005763, Excluding B300005567)​

FIGURE 4-8. JIB INSTALLATION (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 4-9. JIB INSTALLATION (SN B300002487 through B300005763, Excluding B300005567)​

FIGURE 4-10. ROTATOR ASSEMBLY (E450A)​

FIGURE 4-11. ROTATOR ASSEMBLY (E450AJ,M450AJ)​

FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS​

FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS (SN 0300208529 through 0300235600, SN B300001429 through B300002438)​

FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS (E450A) (SN 0300235601 through 0300272287, SN B300002725 through B300005763, Excluding B300005567)​

FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS (E450AJ,M450AJ) (SN 0300235601 through 0300272287, SN B300002725 through B300005763, Excluding B300005567)​

FIGURE 4-16. CABLES AND CLAMPS INSTALLATION (E450A)​

FIGURE 4-17. CABLES AND CLAMPS INSTALLATION (E450AJ,M450AJ)​

FIGURE 4-18. BOOM LIMIT SWITCHES INSTALLATION​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY​

FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY​

FIGURE 5-3. PLATFORM ASSEMBLY - 6FT/1.83M - SIDE GATE ENTRY​

FIGURE 5-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY​

FIGURE 5-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY​

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-7. PLATFORM ASSEMBLY - 6FT/1.83M - DROP BAR ENTRY​

FIGURE 5-8. PLATFORM ASSEMBLY - 5FT/1.52M - FALL ARREST (ANSI EXPORT SPEC)​

FIGURE 5-9. PLATFORM ASSEMBLY - 6FT/1.83M - FALL ARREST​

FIGURE 5-10. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS - WITHOUT SKYGUARD (NON-UL SPECS)​

FIGURE 5-11. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH SKYGUARD (UL SPECS) (SN 0300208529 through 0300256463)​

FIGURE 5-12. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH SKYGUARD (UL SPECS) (SN 0300256464 through 0300272287)​

FIGURE 5-13. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (SN 0300208529 through 0300229285, SN B300001429 through B300001989)​

FIGURE 5-14. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (SN 0300229286 through 0300235600, SN B300001990 through B300005763)​

FIGURE 5-15. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (SN 0300235601 through 0300256463, SN B300001429 through B300004700)​

FIGURE 5-16. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - WITH 1 CELL LSS AND WITH SKYGUARD (SN 0300256464 through 0300272287, SN B300004701 through B300005763)​

FIGURE 5-17. PLATFORM CONSOLE ASSEMBLY - WITHOUT LSS OR WITH 4 CELL LSS - WITHOUT SKYGUARD (NON-UL SPECS) (SN 0300208529 through 0300219932, SN B300001429 through B300001596)​

FIGURE 5-18. PLATFORM CONSOLE ASSEMBLY - WITHOUT LSS OR WITH 4 CELL LSS - WITHOUT SKYGUARD (NON-UL SPECS) (SN 0300219933 through 0300272287, SN B300001597 through B300005763)​

FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (UL SPECS) (SN 0300208529 through 0300256463)​

FIGURE 5-20. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (UL SPECS) (SN 0300256464 through 0300272287)​

FIGURE 5-21. PLATFORM CONSOLE ASSEMBLY - WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (NON-UL LISTED) (SN 0300208529 through 0300219932, SN B300001429 through B300001596)​

FIGURE 5-22. PLATFORM CONSOLE ASSEMBLY - WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (NON-UL LISTED) (SN 0300219933 through 0300229285, SN B300001597 through B300001989)​

FIGURE 5-23. PLATFORM CONSOLE ASSEMBLY - WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (NON-UL LISTED) (SN 0300229286 through 0300235600, SN B300001990 through B300005763)​

FIGURE 5-24. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (SN 0300235601 through 0300256463, SN B300001429 through B300004700)​

FIGURE 5-25. PLATFORM CONSOLE ASSEMBLY - WITH 1 CELL LSS AND WITH SKYGUARD (SN 0300256464 through 0300272287, SN B300004701 through B300005763)​

FIGURE 5-26. JIB SWITCH INSTALLATION (E450AJ,M450AJ)​

FIGURE 5-27. CONTROLLER ASSEMBLY - DRIVE AND STEER​

FIGURE 5-28. CONTROLLER ASSEMBLY - LIFT AND SWING​

FIGURE 5-29. FOOTSWITCH ASSEMBLY​

FIGURE 5-30. MOTOR CONTROLS INSTALLATION (M450AJ)​

FIGURE 5-31. TRAY ASSEMBLY​

FIGURE 5-32. SEALED ENCLOSURES - UL SPECS​

FIGURE 5-33. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-34. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-35. SKYEYE INSTALLATION​

FIGURE 5-36. SKYGUARD SYSTEM INSTALLATION (SN 0300208529 through 0300256463, SN B300001429 through B300005763)​

FIGURE 5-37. SKYGUARD BAR INSTALLATION (SN 0300256464 through 0300272287)​

FIGURE 5-38. SKYLINE INSTALLATION​

FIGURE 5-39. CROSS RAIL INSTALLATION​

FIGURE 5-40. PIPE RACK INSTALLATION​

SECTION 6 - CYLINDER

FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E450A)​

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (E450AJ,M450AJ) (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - LOWER (E450A) (SN 0300235601 through 0300239755)​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - LOWER (E450A) (SN 0300239756 through 0300272287)​

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - LOWER (E450AJ,M450AJ) (SN 0300208529 through 0300239252, SN B300001429 through B300002461)​

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - LOWER (E450AJ,M450AJ) (SN 0300239253 through 0300272287, SN B300002462 through B300002486)​

FIGURE 6-10. LIFT CYLINDER ASSEMBLY - LOWER (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-11. LIFT CYLINDER ASSEMBLY - MID (E450A) (SN 0300235601 through 0300239755)​

FIGURE 6-12. LIFT CYLINDER ASSEMBLY - MID (E450A) (SN 0300239756 through 0300272287)​

FIGURE 6-13. LIFT CYLINDER ASSEMBLY - MID (E450AJ,M450AJ) (SN 0300208529 through 0300239252, SN B300001429 through B300002461)​

FIGURE 6-14. LIFT CYLINDER ASSEMBLY - MID (E450AJ,M450AJ) (SN 0300239253 through 0300272287, SN B300002462 through B300002486)​

FIGURE 6-15. LIFT CYLINDER ASSEMBLY - MID (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-16. LIFT CYLINDER ASSEMBLY - UPPER (E450A) (SN 0300235601 through 0300239755)​

FIGURE 6-17. LIFT CYLINDER ASSEMBLY - UPPER (E450A) (SN 0300239756 through 0300271909)​

FIGURE 6-18. LIFT CYLINDER ASSEMBLY - UPPER (E450A) (SN 0300271910 through 0300272287)​

FIGURE 6-19. LIFT CYLINDER ASSEMBLY - UPPER (E450AJ,M450AJ) (SN 0300208529 through 0300239755, SN B300001429 through B300002486)​

FIGURE 6-20. LIFT CYLINDER ASSEMBLY - UPPER (E450AJ,M450AJ) (SN 0300239756 through 0300272287)​

FIGURE 6-21. LIFT CYLINDER ASSEMBLY - UPPER (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-22. MASTER CYLINDER ASSEMBLY (E450A)​

FIGURE 6-23. MASTER CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN 0300208529 through 0300272287, SN B300001429 through B300002486)​

FIGURE 6-24. MASTER CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN B3000024867 through B300005763)​

FIGURE 6-25. STEER CYLINDER ASSEMBLY (SN 0300208529 through 0300272287, SN B300001429 through B300002982)​

FIGURE 6-26. STEER CYLINDER ASSEMBLY (SN B300002983 through B300005763)​

FIGURE 6-27. TELESCOPE CYLINDER ASSEMBLY (E450A) (SN 0300208529 through 0300244781)​

FIGURE 6-28. TELESCOPE CYLINDER ASSEMBLY (E450A) (SN 0300244782 through 0300266862)​

FIGURE 6-29. TELESCOPE CYLINDER ASSEMBLY (E450A) (SN 0300266863 through 0300272287)​

FIGURE 6-30. TELESCOPE CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN 0300208529 through 0300243858, SN B300001429 through B300002486)​

FIGURE 6-31. TELESCOPE CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN 0300243859 through 0300272287)​

FIGURE 6-32. TELESCOPE CYLINDER ASSEMBLY (E450AJ,M450AJ) (SN B300002487 through B300005763)​

FIGURE 6-33. COUNTERBALANCE VALVE ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM (E450A)​

FIGURE 7-2. HYDRAULIC DIAGRAM (E450AJ) (SN 0300208529 through 0300233451, SN B300001429 through B300002532)​

FIGURE 7-3. HYDRAULIC DIAGRAM (E450AJ) (SN 0300233452 through 0300272287, SN B300002533 through B300005763)​

FIGURE 7-4. HYDRAULIC DIAGRAM (M450AJ) (SN 0300208529 through 0300233451)​

FIGURE 7-5. HYDRAULIC DIAGRAM (M450AJ) (SN 0300233452 through 0300272287)​

FIGURE 7-6. LIST, HYDRAULIC DIAGRAM LIST​

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL DIAGRAM LIST​

FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)​

FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)​

FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)​

FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)​

FIGURE 8-9. BATTERY CABLE KIT (NON-UL SPECS) (E450A,E450AJ)​

FIGURE 8-10. BATTERY CABLE KIT (UL SPECS) (E450A,E450AJ)​

FIGURE 8-11. BATTERY CABLE KIT (NON-UL SPECS) (M450AJ)​

FIGURE 8-12. BOOM CABLE - LOWER​

FIGURE 8-13. BOOM CABLE - UPPER (E450A)​

FIGURE 8-14. BOOM CABLE - UPPER (E450AJ,M450AJ)​

FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - LOWER​

FIGURE 8-16. BOOM LIMIT SWITCH HARNESS - UPPER​

FIGURE 8-17. BRAKE/STEER HARNESS (M450AJ)​

FIGURE 8-18. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC​

FIGURE 8-19. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC​

FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)​

FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)​

FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)​

FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)​

FIGURE 8-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)​

FIGURE 8-25. CHASSIS TO TURNTABLE HARNESS​

FIGURE 8-26. GENERATOR HARNESS​

FIGURE 8-27. GROUND CONTROL PANEL HARNESS​

FIGURE 8-28. INVERTER HARNESS​

FIGURE 8-29. INVERTER IGNITION HARNESS​

FIGURE 8-30. LOWER BOOM 110V HARNESS ASSEMBLY​

FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY​

FIGURE 8-32. LSS SYSTEM HARNESS​

FIGURE 8-33. PLATFORM CONSOLE HARNESS - WITHOUT LSS OR WITH 4 CELL LSS​

FIGURE 8-34. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS​

FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY​

FIGURE 8-36. PLUG AND RECEPTACLE INSTALLATION - 110V​

FIGURE 8-37. PLUG AND RECEPTACLE INSTALLATION - 220V​

FIGURE 8-38. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)​

FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-40. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE SPEC)​

FIGURE 8-42. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)​

FIGURE 8-43. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC)​

FIGURE 8-44. PLUG AND RECEPTACLE 220V INSTALLATION - IEC 60309 - BLUE (CE SPEC)​

FIGURE 8-45. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-46. SKYEYE RECEIVER HARNESS​

FIGURE 8-47. SKYEYE EMITTER HARNESS​

FIGURE 8-48. SKYGUARD HARNESS - WITHOUT LSS OR WITH 4 CELL LSS​

FIGURE 8-49. SKYGUARD HARNESS - WITH 1 CELL LSS​

FIGURE 8-50. SKYLINE HARNESS​

FIGURE 8-51. STEER/BRAKE HARNESS​

FIGURE 8-52. TRACTION HARNESS​

FIGURE 8-53. TURNTABLE HARNESS​

FIGURE 8-54. UPPER BOOM 110V HARNESS ASSEMBLY​

FIGURE 8-55. UPPER BOOM 220V HARNESS ASSEMBLY​

FIGURE 8-56. VALVE HARNESS​

SECTION 9 - DECAL

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND UL SPECS - ENGLISH (USA BUILT MACHINES) (E450A,E450AJ)​

FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT SPEC - ENGLISH (CHINA BUILT MACHINES) (E450AJ)​

FIGURE 9-3. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - ENGLISH (M450AJ)​

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPEC (E450AJ)​

FIGURE 9-5. DECAL INSTALLATION - AUSTRALIAN SPEC (M450AJ)​

FIGURE 9-6. DECAL INSTALLATION - CE AND CHINA SPECS (E450AJ)​

FIGURE 9-7. DECAL INSTALLATION - CE SPEC (M450AJ)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE/ENGLISH (USA BUILT MACHINES) (E450A,E450AJ)​

FIGURE 9-9. DECAL INSTALLATION - CHINESE/ENGLISH (CHINA BUILT MACHINES) (E450AJ)​

FIGURE 9-10. DECAL INSTALLATION - CHINESE/ENGLISH (M450AJ)​

FIGURE 9-11. DECAL INSTALLATION - FRENCH/ENGLISH SPECS (E450A,E450AJ)​

FIGURE 9-12. DECAL INSTALLATION - FRENCH/ENGLISH SPECS (M450AJ)​

FIGURE 9-13. DECAL INSTALLATION - JAPANESE SPEC (USA BUILT MACHINES) (E450A,E450AJ)​

FIGURE 9-14. DECAL INSTALLATION - JAPANESE SPEC (CHINA BUILT MACHINES) (E450AJ)​

FIGURE 9-15. DECAL INSTALLATION - JAPANESE SPEC (M450AJ)​

FIGURE 9-16. DECAL INSTALLATION - KOREAN SPEC (USA BUILT MACHINES) (E450A,E450AJ)​

FIGURE 9-17. DECAL INSTALLATION - KOREAN SPEC (CHINA BUILT MACHINES) (E450AJ)​

FIGURE 9-18. DECAL INSTALLATION - KOREAN SPEC (M450AJ)​

FIGURE 9-19. DECAL INSTALLATION - SPANISH/ENGLISH SPECS (E450A,E450AJ)​

FIGURE 9-20. DECAL INSTALLATION - SPANISH/ENGLISH SPECS (M450AJ)​

FIGURE 9-21. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS (E450A,E450AJ)​

FIGURE 9-22. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS (M450AJ)​

FIGURE 9-23. DECAL INSTALLATION - OPTIONS​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS​

PART NUMBER INDEX