JLG Boom Lift E400Anarrow E400AJPnarrow Parts Manual 3122568500

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JLG Boom Lift E400Anarrow E400AJPnarrow Parts Manual 3122568500
Size: 27.86 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG E400Anarrow, E400AJPnarrow Boom Lift
Part Number: 3122568500
Publication Date: 2025
Number of Pages: 426 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEERING INSTALLATION​

FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH​

FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH​

FIGURE 1-4. DRIVE INSTALLATION - NON-UL SPECS​

FIGURE 1-5. DRIVE INSTALLATION - UL SPECS​

FIGURE 1-6. DRIVE HUB ASSEMBLY​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY​

FIGURE 1-8. ELECTRICAL PLATE ASSEMBLY - LH​

FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH - UL SPECS​

FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - RH​

FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH - UL SPECS​

FIGURE 1-12. TIRE/WHEEL - SOLID NON-MARKING​

FIGURE 1-13. MOTOR/PUMP/TANK - NON-UL SPECS​

FIGURE 1-14. MOTOR/PUMP/TANK INSTALLATION - UL SPECS​

FIGURE 1-15. MOTOR/PUMP ASSEMBLY​

FIGURE 1-16. HYDRAULIC TANK ASSEMBLY​

FIGURE 1-17. VALVE INSTALLATION - FRAME MOUNTED (E400ANARROW)​

FIGURE 1-18. VALVE INSTALLATION - FRAME MOUNTED (E400AJPNARROW)​

FIGURE 1-19. BRAKE/STEER VALVE ASSEMBLY​

FIGURE 1-20. BATTERY BOX INSTALLATION - STANDARD​

FIGURE 1-21. BATTERY BOX INSTALLATION - AGM BATTERIES​

FIGURE 1-22. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 1-23. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE, CHINA & UK CA SPECS)​

FIGURE 1-24. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE, CHINA & UK CA SPECS)​

FIGURE 1-25. INVERTER INSTALLATION​

FIGURE 1-26. FRAME COVER INSTALLATION​

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED (E400ANARROW)​

FIGURE 2-2. VALVE INSTALLATION- TURNTABLE MOUNTED (E400AJPNARROW)​

FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-4. RELEVELING VALVE ASSEMBLY​

FIGURE 2-5. JIB VALVE ASSEMBLY​

FIGURE 2-6. MOTION ALARM INSTALLATION​

FIGURE 2-7. TURNTABLE BEARING AND SWING DRIVE INSTALLATION​

FIGURE 2-8. SWING MOTOR ASSEMBLY​

FIGURE 2-9. SWING BEARING ASSEMBLY​

FIGURE 2-10. REMOTE BEARING LUBE INSTALLATION - OPTIONAL​

FIGURE 2-11. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-12. GROUND CONTROL BOX INSTALLATION (ALL SPECS) (E400ANARROW)​

FIGURE 2-13. GROUND CONTROL BOX INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (E400AJPNARROW)​

FIGURE 2-14. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - DISPLAY WITHOUT BUTTONS (ALL SPECS) (E400ANARROW)​

FIGURE 2-15. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - DISPLAY WITHOUT BUTTONS (ALL SPECS) (E400AJPNARROW)​

FIGURE 2-16. STROBE LIGHT INSTALLATION - AMBER​

FIGURE 2-17. BEACON LIGHT INSTALLATION - BLUE​

FIGURE 2-18. BEACON LIGHT INSTALLATION - RED​

FIGURE 2-19. HOOD PLUGS INSTALLATION​

FIGURE 2-20. HOOD INSTALLATION​

SECTION 3 - BOOM

FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION (E400ANARROW)​

FIGURE 3-2. BOOM AND CYLINDERS INSTALLATION (E400AJPNARROW)​

FIGURE 3-3. MAIN BOOM ASSEMBLY (E400ANARROW)​

FIGURE 3-4. MAIN BOOM ASSEMBLY (E400AJPNARROW)​

FIGURE 3-5. JIB INSTALLATION (SN 0300320019 to Present)​

FIGURE 3-6. ROTATOR ASSEMBLY (SN 0300320019 to Present)​

FIGURE 3-7. ROTATOR ASSEMBLY - PLATFORM (SN 0300320019 to Present)​

FIGURE 3-8. ROTATOR ASSEMBLY (SN 0300320019 to Present)​

FIGURE 3-9. BOOM LIMIT SWITCHES INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-2. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-3. RAPID REPLACEABLE PLATFORM (WITH STOP) (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-4. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-5. RAPID REPLACEABLE PLATFORM (WITH STOP) (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-6. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-7. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-8. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-9. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-10. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-11. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-12. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - NON-UL LISTED (E400ANARROW)​

FIGURE 4-13. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - UL LISTED (E400ANARROW)​

FIGURE 4-14. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - NON-UL LISTED (E400AJPNARROW)​

FIGURE 4-15. PLATFORM CONTROL AND FOOTSWITH INSTALLATION - UL LISTED (E400AJPNARROW)​

FIGURE 4-16. PLATFORM CONSOLE ASSEMBLY - NON UL LISTED (E400ANARROW)​

FIGURE 4-17. PLATFORM CONSOLE ASSEMBLY - UL LISTED (E400ANARROW)​

FIGURE 4-18. PLATFORM CONSOLE ASSEMBLY - NON UL LISTED (E400AJPNARROW)​

FIGURE 4-19. PLATFORM CONSOLE ASSEMBLY - UL LISTED (E400AJPNARROW)​

FIGURE 4-20. PLATFORM BEACON (WITHOUT CLEARSKY) INSTALLATION​

FIGURE 4-21. LIGHT PANEL INSTALLATION​

FIGURE 4-22. FOOTSWITCH ASSEMBLY​

FIGURE 4-23. TRAY ASSEMBLY​

FIGURE 4-24. SKYEYE INSTALLATION​

FIGURE 4-25. SKYGUARD BAR INSTALLATION​

FIGURE 4-26. SKYLINE INSTALLATION​

FIGURE 4-27. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 4-28. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 4-29. USB CHARGER INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E400ANARROW)​

FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E400AJPNARROW)​

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (E400AJPNARROW)​

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER (E400ANARROW)​

FIGURE 5-5. CYLINDER ASSEMBLY - LOWER (E400AJPNARROW)​

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MID (E400ANARROW)​

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - MID (E400AJPNARROW)​

FIGURE 5-8. LIFT CYLINDER - UPPER (E400ANARROW)​

FIGURE 5-9. LIFT CYLINDER - UPPER (E400AJPNARROW)​

FIGURE 5-10. MASTER CYLINDER ASSEMBLY (E400ANARROW)​

FIGURE 5-11. MASTER CYLINDER ASSEMBLY (E400AJPNARROW)​

FIGURE 5-12. STEER CYLINDER ASSEMBLY​

FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (E400ANARROW)​

FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY (E400AJPNARROW)​

FIGURE 5-15. COUNTERBALANCE VALVE ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (E400ANARROW)​

FIGURE 6-2. HYDRAULIC DIAGRAM (E400AJPNARROW)​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-2. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-3. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-4. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-6. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE & UK CA SPEC)​

FIGURE 7-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE & UK CA SPEC)​

FIGURE 7-8. BATTERY CABLE KIT​

FIGURE 7-9. BATTERY CABLE KIT - UL SPECS​

FIGURE 7-10. BOOM CABLE - LOWER​

FIGURE 7-11. BOOM CABLE - UPPER​

FIGURE 7-12. BOOM LIMIT SWITCH HARNESS - LOWER​

FIGURE 7-13. BOOM LIMIT SWITCH HARNESS - UPPER​

FIGURE 7-14. BREAKER BOX KIT WITH ONE BREAKERS - CE & UK CA SPEC​

FIGURE 7-15. BREAKER BOX KIT WITH TWO BREAKERS - CE & UK CA SPEC​

FIGURE 7-16. CABLES AND CLAMPS INSTALLATION (E400ANARROW)​

FIGURE 7-17. CABLES AND CLAMPS INSTALLATION (E400AJPNARROW)​

FIGURE 7-18. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 7-19. CHARGER HARNESS​

FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE & UK CA SPEC)​

FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE & UK CA SPEC)​

FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 7-23. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 7-24. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE & UK CA SPEC)​

FIGURE 7-25. CHARGER DC CONNECTION HARNESS​

FIGURE 7-26. CHASSIS TO TURNTABLE HARNESS​

FIGURE 7-27. STROBE LIGHT JUMPER HARNESS​

FIGURE 7-28. GROUND CONTROL PANEL HARNESS​

FIGURE 7-29. GROUND CONTROL PANEL HARNESS​

FIGURE 7-30. INVERTER HARNESS​

FIGURE 7-31. INVERTER IGNITION HARNESS​

FIGURE 7-32. INVERTER IGNITION HARNESS​

FIGURE 7-33. LOWER BOOM 110V HARNESS ASSEMBLY​

FIGURE 7-34. LOWER BOOM 220V HARNESS ASSEMBLY - CE & UK CA SPEC​

FIGURE 7-35. LOWER BOOM 220V HARNESS ASSEMBLY - CE & UK CA SPEC​

FIGURE 7-36. PLATFORM CONSOLE HARNESS (NON-UL SPECS)​

FIGURE 7-37. PLATFORM CONSOLE HARNESS​

FIGURE 7-38. PLATFORM BEACON HARNESS​

FIGURE 7-39. PLUG AND RECEPTACLE INSTALLATION - 110V​

FIGURE 7-40. PLUG AND RECEPTACLE INSTALLATION - 220V​

FIGURE 7-41. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY​

FIGURE 7-42. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE & UK CA SPEC)​

FIGURE 7-43. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-44. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-45. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE & UK CA SPEC)​

FIGURE 7-46. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE & UK CA SPEC)​

FIGURE 7-47. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE & UK CA SPEC)​

FIGURE 7-48. PLUG AND RECEPTACLE 220VINSTALLATION - IEC 60309 - BLUE (CE & UK CA SPEC)​

FIGURE 7-49. SKYEYE INTERMEDIATE HARNESS​

FIGURE 7-50. SKYEYE RECEIVER HARNESS​

FIGURE 7-51. SKYEYE EMITTER HARNESS​

FIGURE 7-52. SKYGUARD HARNESS - WITH 1 CELL LSS​

FIGURE 7-53. SKYLINE HARNESS​

FIGURE 7-54. STEER/BRAKE HARNESS​

FIGURE 7-55. TRACTION HARNESS​

FIGURE 7-56. TURNTABLE HARNESS​

FIGURE 7-57. TURNTABLE HARNESS​

FIGURE 7-58. UPPER BOOM 110V HARNESS ASSEMBLY​

FIGURE 7-59. UPPER BOOM 220V HARNESS ASSEMBLY - CE & UK CA SPEC​

FIGURE 7-60. USB HARNESS​

FIGURE 7-61. VALVE HARNESS​

FIGURE 7-62. VALVE HARNESS​

FIGURE 7-63. WORKLIGHT HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC​

FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC​

FIGURE 8-3. DECAL INSTALLATION - CE & UK CA SPEC​

FIGURE 8-4. DECAL INSTALLATION - CHINESE/ENGLISH​

FIGURE 8-5. DECAL INSTALLATION - FRENCH/ENGLISH SPECS​

FIGURE 8-6. DECAL INSTALLATION - JAPANESE SPEC​

FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC​

FIGURE 8-8. DECAL INSTALLATION - SPANISH/ENGLISH SPECS​

FIGURE 8-9. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS​

FIGURE 8-10. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 10-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX