JLG Boom Lift E300AJP Parts Catalog 31222341

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JLG Boom Lift E300AJP Parts Catalog 31222341
Size: 22.85 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG E300AJP Boom Lift
Part Number: 31222341
Publication Date: 2025
Number of Pages: 348 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. STEER INSTALLATION​

FIGURE 1-2. HUB AND SPINDLE ASSEMBLY - LH​

FIGURE 1-3. HUB AND SPINDLE ASSEMBLY - RH​

FIGURE 1-4. WHEEL DRIVE INSTALLATION​

FIGURE 1-5. WHEEL DRIVE INSTALLATION - UL SPECS​

FIGURE 1-6. DRIVE HUB ASSEMBLY​

FIGURE 1-7. DRIVE MODULE ASSEMBLY​

FIGURE 1-8. DRIVE MOTOR ASSEMBLY​

FIGURE 1-9. TIRE AND WHEEL INSTALLATION​

FIGURE 1-10. BATTERY INSTALLATION - 305AH BATTERIES​

FIGURE 1-11. BATTERY INSTALLATION - 305AH BATTERIES (UL SPECS)​

FIGURE 1-12. BATTERY INSTALLATION - 305AH AGM BATTERIES​

FIGURE 1-13. BATTERY INSTALLATION - 375AH/706HD BATTERIES​

FIGURE 1-14. INVERTER INSTALLATION - OPTIONAL​

FIGURE 1-15. FRAME COVERS INSTALLATION​

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVES, TANK AND MOTOR INSTALLATION​

FIGURE 2-2. MAIN VALVE ASSEMBLY​

FIGURE 2-3. BOOM VALVE ASSEMBLY​

FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION​

FIGURE 2-5. TURNTABLE BEARING ASSEMBLY​

FIGURE 2-6. SWING MOTOR ASSEMBLY​

FIGURE 2-7. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPECS)​

FIGURE 2-9. ELECTRICAL COMPONENTS INSTALLATION (CE & UK CA SPECS)​

FIGURE 2-10. ELECTRICAL COMPONENTS INSTALLATION (UL SPECS)​

FIGURE 2-11. GROUND CONTROL BOX ASSEMBLY - DISPLAY WITHOUT BUTTONS (ALL SPECS EXCEPT CE & UK CA SPECS)​

FIGURE 2-12. GROUND CONTROL BOX ASSEMBLY - DISPLAY WITHOUT BUTTONS (CE & UK CA SPECS)​

FIGURE 2-13. BATTERY CHARGER INSTALLATION - WITH PLUG (ALL SPECS EXCEPT CE & UK CA SPECS)​

FIGURE 2-14. BATTERY CHARGER INSTALLATION - WITH PLUG (CE & UK CA SPECS)​

FIGURE 2-15. BATTERY CHARGER INSTALLATION - WITHOUT PLUG​

FIGURE 2-16. STROBE LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON)​

FIGURE 2-17. STROBE LIGHT INSTALLATION - BLUE (WITHOUT CLEARSKY BEACON)​

FIGURE 2-18. STROBE LIGHT INSTALLATION - RED (WITHOUT CLEARSKY BEACON)​

FIGURE 2-19. ALARM INSTALLATION​

FIGURE 2-20. WHITE NOISE ALARM INSTALLATION​

FIGURE 2-21. HOODS INSTALLATION​

SECTION 3 - BOOM

FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION​

FIGURE 3-2. MAIN BOOM ASSEMBLY​

FIGURE 3-3. TOWER BOOM ASSEMBLY​

FIGURE 3-4. JIB ASSEMBLY​

FIGURE 3-5. ROTATOR ASSEMBLY - PLATFORM​

FIGURE 3-6. ROTATOR ASSEMBLY - JIB SWING​

FIGURE 3-7. POWER TRACK INSTALLATION​

FIGURE 3-8. PLATFORM SUPPORT INSTALLATION​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY​

FIGURE 4-2. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY​

FIGURE 4-3. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION​

FIGURE 4-4. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION (UL SPECS)​

FIGURE 4-5. CONSOLE BOX ASSEMBLY​

FIGURE 4-6. CONSOLE BOX ASSEMBLY (UL SPECS)​

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-9. FOOTSWITCH ASSEMBLY​

FIGURE 4-10. LIGHT PANEL INSTALLATION​

FIGURE 4-11. TRAY ASSEMBLY​

FIGURE 4-12. SKYGUARD BAR INSTALLATION​

FIGURE 4-13. SKYEYE INSTALLATION​

FIGURE 4-14. SKYLINE INSTALLATION​

FIGURE 4-15. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 4-16. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 4-17. USB CHARGER INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - TOWER BOOM​

FIGURE 5-5. MASTER CYLINDER ASSEMBLY​

FIGURE 5-6. STEER CYLINDER ASSEMBLY​

FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM​

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - LOCALLY SUPPLIED COMPONENTS (ANSI EXPORT, AUSTRALIAN AND CE & UK CA SPECS)​

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, CSA, JAPANESE AND UL SPECS)​

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - ANSI AND CSA SPECS​

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 KEYED GROUND (CE & UK CA SPECS)​

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-9. ACCESS CONTROL HARNESS​

FIGURE 7-10. BATTERY CABLE KIT - 305AH BATTERIES​

FIGURE 7-11. BATTERY CABLE KIT - 305AH BATTERIES (UL SPECS)​

FIGURE 7-12. BATTERY CABLE KIT - 305AH AGM BATTERIES​

FIGURE 7-13. BATTERY CABLE KIT - 375AH/706HD BATTERIES​

FIGURE 7-14. BLUETOOTH MODULE HARNESS​

FIGURE 7-15. BOOM CABLES AND CLAMPS INSTALLATION​

FIGURE 7-16. BOOM HARNESS - MAIN BOOM​

FIGURE 7-17. BOOM HARNESS - TOWER BOOM​

FIGURE 7-18. BOOM VALVE AND LIMIT SWITCH HARNESS​

FIGURE 7-19. BREAKER BOX KIT - CE & UK CA SPECS​

FIGURE 7-20. CLEARSKY 3-WIRE TELEMATICS INSTALLATION​

FIGURE 7-21. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION​

FIGURE 7-22. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 7-23. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 7-24. CLEARSKY HARNESS - CANBUS TELEMATICS​

FIGURE 7-25. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE & UK CA SPECS)​

FIGURE 7-26. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE & UK CA SPECS)​

FIGURE 7-27. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT107 KEYED GROUND (CE & UK CA SPECS)​

FIGURE 7-28. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-29. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-30. CHARGER HARNESS – 48VDC (Prior to SN 0300298627)​

FIGURE 7-31. CHARGER HARNESS – 48VDC​

FIGURE 7-32. DRIVE CABLE KIT​

FIGURE 7-33. DRIVE CABLE KIT - UL SPECS​

FIGURE 7-34. GROUND CONTROL HARNESS (Prior to SN 0300298627)​

FIGURE 7-35. GROUND CONTROL HARNESS​

FIGURE 7-36. INVERTER HARNESS​

FIGURE 7-37. PLATFORM CONSOLE HARNESS​

FIGURE 7-38. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPECS)​

FIGURE 7-39. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPECS)​

FIGURE 7-40. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND (CE & UK CA SPECS)​

FIGURE 7-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPECS)​

FIGURE 7-42. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPECS)​

FIGURE 7-43. SKYGUARD INTERFACE HARNESS​

FIGURE 7-44. SKYEYE EMITTER HARNESS​

FIGURE 7-45. SKYEYE INTERMEDIATE HARNESS​

FIGURE 7-46. SKYEYE RECEIVER HARNESS​

FIGURE 7-47. SKYLINE HARNESS​

FIGURE 7-48. STEER SENSOR HARNESS​

FIGURE 7-49. STROBE LIGHT HARNESS (Prior to SN 0300298627)​

FIGURE 7-50. STROBE LIGHT JUMPER HARNESS (SN 0300298627 to Present)​

FIGURE 7-51. TRACTION MODULE TO DRIVE HARNESS​

FIGURE 7-52. TRACTION MODULE TO TURNTABLE HARNESS​

FIGURE 7-53. TURNTABLE HARNESS (Prior to SN 0300298627)​

FIGURE 7-54. TURNTABLE HARNESS​

FIGURE 7-55. VALVE HARNESS (Prior to SN 0300298627)​

FIGURE 7-56. VALVE HARNESS (SN 0300298627 to Present)​

FIGURE 7-57. WHITE NOISE ALARM HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)​

FIGURE 8-2. DECAL INSTALLATION (AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-3. DECAL INSTALLATION (BRAZIL SPEC)​

FIGURE 8-4. DECAL INSTALLATION (CHINESE SPEC)​

FIGURE 8-5. DECAL INSTALLATION (CSA SPEC)​

FIGURE 8-6. DECAL INSTALLATION (JAPANESE SPEC)​

FIGURE 8-7. DECAL INSTALLATION (KOREAN SPEC)​

FIGURE 8-8. DECAL INSTALLATION (LATIN AMERICAN SPEC)​

FIGURE 8-9. DECAL INSTALLATION - OPTIONS​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 10 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 10-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX