JLG Boom Lift 800S HC3 860SJ HC3 Parts Manual 31219078

Hyundai · Jun 18, 2026

JLG Boom Lift 800S HC3 860SJ HC3 Parts Manual 31219078
Size: 80.47 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 800S HC3, 860SJ HC3 Boom Lift
Part Number: 31219078
Publication Date: 2024
Number of Pages: 1042 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE)

FIGURE 1-2. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-3. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-4. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-6. STEERING INSTALLATION - WITHOUT TOW PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-7. STEERING INSTALLATION - WITHOUT TOW PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-8. STEERING INSTALLATION - WITH TOW PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-9. STEERING INSTALLATION - WITH TOW PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-10. WHEEL DRIVE AND FRAME VALVES INSTALLATION – 2WD

FIGURE 1-11. WHEEL DRIVE AND FRAME VALVES INSTALLATION – 4WD - DANFOSS MOTOR

FIGURE 1-12. WHEEL DRIVE AND FRAME VALVES INSTALLATION - 4WD - HENGLI MOTOR

FIGURE 1-13. HUB ASSEMBLY - NON-DRIVE

FIGURE 1-14. DRIVE HUB/BRAKE ASSEMBLY

FIGURE 1-15. DRIVE MOTOR ASSEMBLY - 2WD

FIGURE 1-16. DRIVE MOTOR ASSEMBLY - 4WD - DANFOSS MOTOR

FIGURE 1-17. DRIVE MOTOR ASSEMBLY - 4WD - HENGLI MOTOR

FIGURE 1-18. TIRE & WHEEL INSTALLATION - 15-625 NHS FOAM-FILLED

FIGURE 1-19. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED TIRE

FIGURE 1-20. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED NON-MARKING TIRE

FIGURE 1-21. TIRE AND WHEEL INSTALLATION 18-22.5 NHS FOAM-FILLED NON-MARKING TIRE

FIGURE 1-22. LP TANK BRACKETS INSTALLATIONS

FIGURE 1-23. TOW PACKAGE INSTALLATION (ENGLISH DECALS)

FIGURE 1-24. TOW PACKAGE INSTALLATION (FRENCH/ENGLISH DECALS)

FIGURE 1-25. TOW BAR ASSEMBLY

FIGURE 1-26. FRAME SHIELDS INSTALLATION

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (800S HC3)

FIGURE 2-2. CONTROL VALVES INSTALLATION (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-3. CONTROL VALVES INSTALLATION (860SJ HC3) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY

FIGURE 2-5. SWING DRIVE INSTALLATION

FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-7. TURNTABLE BEARING INSTALLATION

FIGURE 2-8. REMOTE BEARING LUBE INSTALLATION

FIGURE 2-9. TURNTABLE LOCK INSTALLATION

FIGURE 2-10. ROTARY COUPLING INSTALLATION

FIGURE 2-11. TANK INSTALLATION - GAS ENGINES (25 GAL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-12. TANK INSTALLATION - GAS ENGINES (25 GAL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-13. TANK INSTALLATION - DIESEL ENGINES (25 GAL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-14. TANK INSTALLATION - DIESEL ENGINES (25 GAL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-15. HYDRAULIC TANK ASSEMBLY (25 GAL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-16. HYDRAULIC TANK ASSEMBLY (25 GAL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-17. AUXILIARY PUMP WITH BATTERY WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION

FIGURE 2-18. AUXILIARY PUMP WITH BATTERY WITH BATTERY DISCONNECT SWITCH INSTALLATION

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (800S HC3) (SN 0300283770 through 0300284288)

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) SPECS) (800S HC3) (SN 0300284875 to Present)

FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE, CHINA & UK CA SPECS) (800S HC3) (SN 0300283770 through 0300284288)

FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CHINA SPECS) (800S HC3) (SN 0300284875 to Present)

FIGURE 2-23. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA & JAPANESE SPECS) (800S HC3) (SN 0300283770 through 0300284288)

FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA & JAPANESE SPECS) (800S HC3) (SN 0300284875 to Present)

FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT AND CSA SPECS) (800S HC3) (SN 0300283770 through 0300284288)

FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT AND CSA SPECS) (800S HC3) (SN 0300284875 to Present)

FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (860SJ HC3) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 ( HIGH TEMP MARKETS) (860SJ HC3)

FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE, CHINA & UK CA SPECS) (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE, CHINA & UK CA SPECS) (860SJ HC3) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 2-32. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA & JAPANESE SPECS) (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-33. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA & JAPANESE SPECS) (860SJ HC3) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 2-34. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-35. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) (860SJ HC3) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 2-36. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT, AUSTRALIAN AND CSA SPECS) (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 2-37. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT, AUSTRALIAN AND CSA SPECS) (860SJ HC3) (SN 0300284875 to Present)

FIGURE 2-38. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03) (CE & UK CA SPEC MACHINES WITH SN STARTING WITH B3)

FIGURE 2-39. LIGHT PANEL INSTALLATION (ALL SPEC EXCEPT CE & UK CA SPEC MACHINES WITH SN STARTING WITH B3)

FIGURE 2-40. ALARM INSTALLATION

FIGURE 2-41. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ D2011 ENGINES)

FIGURE 2-42. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-43. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-44. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-45. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-46. EXHAUST STACK INSTALLATION - STEEL HOOD WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-47. EXHAUST STACK INSTALLATION - STEEL HOOD WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-48. EXHAUST STACK INSTALLATION - STEEL HOOD (FORD DF 2.5L ENGINES)

FIGURE 2-49. HOODS INSTALLATION - ABS (DEUTZ D2011 ENGINES)

FIGURE 2-50. HOODS INSTALLATION - STEEL (DEUTZ D2011 ENGINES)

FIGURE 2-51. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 (STAGE V) ENGINES) (CE & UK CA SPECS)

FIGURE 2-52. HOODS INSTALLATION – STEEL (DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-53. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-54. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-55. HOODS INSTALLATION – STEEL WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-56. HOODS INSTALLATION – STEEL WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-57. HOODS INSTALLATION – STEEL (FORD DF 2.5L ENGINES)

FIGURE 2-58. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 ENGINES)

FIGURE 2-59. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 (STAGE V) ENGINES)

FIGURE 2-60. HOOD ASSEMBLY - TANK SIDE REAR (DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES)

FIGURE 2-61. LIFTING PLATE INSTALLATION

FIGURE 2-62. SKYAIR AIR COMPRESSOR INSTALLATION (DEUTZ D2011 AND FORD DF 2.5L ENGINES)

FIGURE 2-63. SKYAIR AIR COMPRESSOR INSTALLATION (DEUTZ TD2.9L4 ENGINES)

FIGURE 2-64. AIR COMPRESSOR ASSEMBLY

FIGURE 2-65. STROBE LIGHT INSTALLATION (AMBER) (ALL SPECS EXCEPT CHINA SPEC)

FIGURE 2-66. STROBE LIGHT INSTALLATION (AMBER) (CHINA SPEC)

FIGURE 2-67. STROBE LIGHT INSTALLATION (BLUE)

FIGURE 2-68. STROBE LIGHT INSTALLATION (RED)

FIGURE 2-69. WHITE NOISE ALARM INSTALLATION

FIGURE 2-70. WHITE NOISE ALARM INSTALLATION (MOTION ALARM CONSTANT)

FIGURE 2-71. WHITE NOISE ALARM HARNESS

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-2. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-3. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-5. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (HIGH TEMP MARKETS)

FIGURE 3-6. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (HIGH TEMP MARKETS)

FIGURE 3-7. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-8. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-9. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-10. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-11. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-12. DEUTZ D2011 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-13. DEUTZ D2011 ENGINE COMPONENTS

FIGURE 3-14. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-15. DEUTZ TD2.9L4 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-16. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-17. DEUTZ TD2.9L4 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-18. DEUTZ TD2.9L4 (STAGE V) ENGINE INSTALLATION - DANFOSS VARIABLE PUMP

FIGURE 3-19. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (CHINA III ENGINES)

FIGURE 3-20. DEUTZ TD2.9L4 ENGINE INSTALLATION (CHINA IV ENGINES)

FIGURE 3-21. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-22. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-23. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - CHINA IV ENGINES (WITHOUT ARTIC PACKAGE)

FIGURE 3-24. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-25. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)

FIGURE 3-26. DEUTZ TD2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP

FIGURE 3-27. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (CHINA III ENGINES)

FIGURE 3-28. DEUTZ TD2.9L4 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-29. DEUTZ TD2.9L4 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-30. DEUTZ TD2.9L4 ENGINE ASSEMBLY (STAGE V)

FIGURE 3-31. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA III ENGINES)

FIGURE 3-32. DEUTZ TD2.9L4 ENGINE COMPONENTS

FIGURE 3-33. DEUTZ TD2.9L4 ENGINE COMPONENTS (STAGE V)

FIGURE 3-34. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA III ENGINES)

FIGURE 3-35. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-36. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 (STAGE V) ENGINES)

FIGURE 3-37. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES) (CHINA III ENGINES)

FIGURE 3-38. BREATHER HEATER INST (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-39. FORD ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-40. FORD ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-41. FORD ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-42. FORD ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)

FIGURE 3-43. FORD ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-44. FORD ENGINE PREP ASSEMBLY

FIGURE 3-45. FORD ENGINE BRACKETS AND EXHAUST MANIFOLD INSTALLATION

FIGURE 3-46. FORD ENGINE DRIVE BELT INSTALLATION (MACHINES WITHOUT GENERATOR)

FIGURE 3-47. FORD ENGINE COMPONENTS

FIGURE 3-48. PUMP COUPING KIT (DEUTZ ENGINES)

FIGURE 3-49. HYDROSTATIC PUMP ASSEMBLY

FIGURE 3-50. VARIABLE PUMP ASSEMBLY - DANFOSS

FIGURE 3-51. VARIABLE PUMP ASSEMBLY - HENGLI

FIGURE 3-52. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 ENGINES

FIGURE 3-53. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 (STAGE V) ENGINES

FIGURE 3-54. EXHAUST PIPE INSTALLATION - FORD DF 2.5L ENGINES

FIGURE 3-55. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-56. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011

FIGURE 3-57. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2.9L4

FIGURE 3-58. FUEL FILTER ASSEMBLY (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-59. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITHOUT GENERATORS)

FIGURE 3-60. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITH GENERATORS)

FIGURE 3-61. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES WITH ABS HOODS

FIGURE 3-62. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES WITH STEEL HOODS

FIGURE 3-63. ENGINE TRAY JACK INSTALLATION - DEUTZ ENGINES

FIGURE 3-64. ENGINE TRAY JACK INSTALLATION - FORD ENGINES

FIGURE 3-65. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-66. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-67. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES

FIGURE 3-68. 2500W/110V/60HZ GENERATOR INSTALLATION - FORD ENGINES

FIGURE 3-69. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-70. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-71. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES

FIGURE 3-72. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES

FIGURE 3-73. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-74. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-75. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES

FIGURE 3-76. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES

FIGURE 3-77. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION – FORD DF 2.5L ENGINES

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (SN STARTING WITH 03) (800S HC3)

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (SN STARTING WITH 03) (860SJ HC3)

FIGURE 4-3. BOOM AND CYLINDERS INSTALLATION (SN STARTING WITH B3) (860SJ HC3)

FIGURE 4-4. MAIN BOOM ASSEMBLY (SN STARTING WITH 03) (800S HC3)

FIGURE 4-5. MAIN BOOM ASSEMBLY (SN STARTING WITH 03) (860SJ HC3)

FIGURE 4-6. MAIN BOOM ASSEMBLY (SN STARTING WITH B3) (860SJ HC3)

FIGURE 4-7. JIB ASSEMBLY (860SJ HC3)

FIGURE 4-8. ROTATOR ASSEMBLY (860SJ HC3)

FIGURE 4-9. PLATFORM SUPPORT INSTALLATION

FIGURE 4-10. CONTROL VALVE INSTALLATION (800S HC3)

FIGURE 4-11. CONTROL VALVE INSTALLATION (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 4-12. CONTROL VALVE INSTALLATION (860SJ HC3) (SN 0300284875 to Present)

FIGURE 4-13. PLATFORM VALVE ASSEMBLY (800S HC3)

FIGURE 4-14. PLATFORM VALVE ASSEMBLY (860SJ HC3) (SN 0300283770 through 0300284288)

FIGURE 4-15. PLATFORM VALVE ASSEMBLY (860SJ HC3) (SN 0300284875 to Present)

FIGURE 4-16. POWER TRACK INSTALLATION - MAIN BOOM (800S HC3)

FIGURE 4-17. POWER TRACK INSTALLATION - MAIN BOOM (860SJ HC3)

FIGURE 4-18. POWER TRACK SUPPORT BRACKET INSTALLATION

FIGURE 4-19. LIMIT SWITCHES AND COVERS INSTALLATION (800S HC3)

FIGURE 4-20. LIMIT SWITCHES AND COVERS INSTALLATION (860SJ HC3)

FIGURE 4-21. SENSOR ASSEMBLY - LOWER

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 3FT (76CM X 1M)

FIGURE 5-2. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 4FT (76CM X 1.22M) (SAE MATERIAL)

FIGURE 5-3. PLATFORM ASSEMBLY WITH DROP BAR - 30IN X 4FT (76CM X 1.22M) (METRIC MATERIAL)

FIGURE 5-4. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 5FT (76CM X 1.52M) (SAE MATERIAL)

FIGURE 5-5. PLATFORM ASSEMBLY WITH DROP BAR - 30IN X 5FT (76CM X 1.52M) (METRIC MATERIAL)

FIGURE 5-6. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM X 1.83M) (SAE MATERIAL)

FIGURE 5-7. PLATFORM ASSEMBLY WITH DROP BAR - 36IN X 6FT (91.5CM X 1.83M) (METRIC MATERIAL)

FIGURE 5-8. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM X 2.44M) (SAE MATERIAL)

FIGURE 5-9. PLATFORM ASSEMBLY WITH DROP BAR - 36IN X 8FT (91.5CM X 2.44M) (METRIC MATERIAL)

FIGURE 5-10. PLATFORM ASSEMBLY WITH SWING GATE - 30IN X 4FT (76CM X 1.22M) (SAE MATERIAL)

FIGURE 5-11. PLATFORM ASSEMBLY WITH SWING GATE - 30IN X 4FT (76CM X 1.22M) (METRIC MATERIAL)

FIGURE 5-12. PLATFORM ASSEMBLY WITH SWING GATE - 30IN X 5FT (76CM X 1.52M) (SAE MATERIAL)

FIGURE 5-13. PLATFORM ASSEMBLY WITH SWING GATE - 30IN X 5FT (76CM X 1.52M) (METRIC MATERIAL)

FIGURE 5-14. PLATFORM ASSEMBLY WITH SWING GATE - 36IN X 6FT (91.5CM X 1.83M) (SAE MATERIAL)

FIGURE 5-15. PLATFORM ASSEMBLY WITH SWING GATE - 36IN X 6FT (91.5CM X 1.83M) (METRIC MATERIAL)

FIGURE 5-16. PLATFORM ASSEMBLY WITH SWING GATE - 36IN X 8FT (91.5CM X 2.44M) (SAE MATERIAL)

FIGURE 5-17. PLATFORM ASSEMBLY WITH SWING GATE - 36IN X 8FT (91.5CM X 2.44M) (METRIC MATERIAL)

FIGURE 5-18. PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 6FT (91.5CM X 1.83M)

FIGURE 5-19. PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)

FIGURE 5-20. PLATFORM ASSEMBLY WITH 3 DROP BARS (TRI-ENTRY) - 36IN X 6FT (91.5CM X 1.83M)

FIGURE 5-21. PLATFORM ASSEMBLY WITH 3 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)

FIGURE 5-22. PLATFORM ASSEMBLY WITH FALL ARREST (6FT)

FIGURE 5-23. PLATFORM ASSEMBLY WITH FALL ARREST (8FT)

FIGURE 5-24. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION

FIGURE 5-25. PLATFORM CONSOLE ASSEMBLY

FIGURE 5-26. FOOTSWITCH ASSEMBLY

FIGURE 5-27. CONTROLLER ASSEMBLY - LIFT/SWING

FIGURE 5-28. CONTROLLER ASSEMBLY- DRIVE/STEER

FIGURE 5-29. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03) (CE & UK CA SPEC MACHINES WITH SN STARTING WITH B3)

FIGURE 5-30. LIGHT PANEL INSTALLATION (ALL SPEC EXCEPT CE & UK CA SPEC MACHINES WITH SN STARTING WITH B3)

FIGURE 5-31. JIB SWITCH INSTALLATION - 860SJ

FIGURE 5-32. SKYEYE INSTALLATION

FIGURE 5-33. SKYGUARD BAR INSTALLATION

FIGURE 5-34. SKYLINE INSTALLATION

FIGURE 5-35. STORAGE TRAY INSTALLATION - CENTER

FIGURE 5-36. SKYCUTTER INSTALLATION

FIGURE 5-37. SKYGLAZIER INSTALLATION (ENGLISH LANGUAGE) (ANSI, AUSTRALIAN & CSA SPECS) (SN 0300283770 through 0300284288)

FIGURE 5-38. SKYGLAZIER INSTALLATION (PORTUGUESE LANGUAGE) (BRAZIL SPECS) (SN 0300283770 through 0300284288)

FIGURE 5-39. SKYGLAZIER INSTALLATION (SPANISH LANGUAGE) (BRAZIL SPECS) (SN 0300283770 through 0300284288)

FIGURE 5-40. SKYGLAZIER INSTALLATION (UNIVERSAL LANGUAGE) (ALL SPECS EXCEPT CHINA & JAPANESE SPECS) (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 5-41. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 5-42. PLASMA CUTTER ASSEMBLY

FIGURE 5-43. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-44. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-45. WELDER ASSEMBLY

FIGURE 5-46. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-47. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM

FIGURE 5-48. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL ARREST PLATFORM

FIGURE 5-49. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM

FIGURE 5-50. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM

FIGURE 5-51. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-52. FALL ARREST INSTALLATION (BOLT-ON) (6FT/1.82M PLATFORM)

FIGURE 5-53. FALL ARREST INSTALLATION (BOLT-ON) (8FT/2.4M PLATFORM)

FIGURE 5-54. FALL ARREST INSTALLATION (BOLT-ON) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 5-55. USB CHARGER INSTALLATION

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ HC3)

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (800S HC3)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY – JIB (800S HC3)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB (860SJ HC3)

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB (860SJ HC3)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM (860SJ HC3)

FIGURE 6-10. STEER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-11. STEER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (860SJ HC3)

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (800S HC3)

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)

FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE (4WD WITHOUT ARCTIC PACKAGE)

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (4WD WITH ARCTIC PACKAGE)

FIGURE 7-4. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (800S HC3)

FIGURE 7-5. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (860SJ HC3)

FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (800S HC3)

FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (860SJ HC3)

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI RECEPTACLE (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, CSA & JAPANESE SPECS)

FIGURE 8-3. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (ANSI EXPORT, AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-4. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT GENERATOR) (CHINA SPECS)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)

FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V (2X4 BOX & COVER ONLY - LOCALLY SUPPLIED RECEPTACLE) (4000W GENERATOR)

FIGURE 8-21. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI, ANSI EXPORT AND CSA SPECS WITH 4000W SKYPOWER GENERATOR)

FIGURE 8-22. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI AND CSA SPECS WITH 7500W SKYPOWER GENERATOR)

FIGURE 8-23. AC CABLE WITH 16 AMP BREAKER INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (CE & UK CA SPECS)

FIGURE 8-24. AC CABLE WITH 10 AMP BREAKER INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (CE & UK CA SPECS)

FIGURE 8-25. ANALYZER CABLE HARNESS

FIGURE 8-26. BATTERY DISCONNECT SWITCH INSTALLATION

FIGURE 8-27. BEACON CONTROL HARNESS (BLUE AND RED STROBE LIGHTS)

FIGURE 8-28. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ HC3)

FIGURE 8-29. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (860SJ HC3)

FIGURE 8-30. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (860SJ HC3)

FIGURE 8-31. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ HC3)

FIGURE 8-32. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPOERT AND CSA SPECS) (860SJ HC3)

FIGURE 8-33. BOOM CABLES INSTALLATION - WITHOUT AC CABLES (RUSSIAN AND CHINA SPECS) (860SJ HC3)

FIGURE 8-34. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (860SJ HC3)

FIGURE 8-35. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (860SJ HC3)

FIGURE 8-36. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (800S HC3)

FIGURE 8-37. BOOM CABLE (MAIN BOOM) (WITHOUT ARCTIC PACKAGE)

FIGURE 8-38. BOOM CABLE (TOWER BOOM) (WITHOUT ARCTIC PACKAGE)

FIGURE 8-39. BOOM CABLE (TOWER BOOM) (WITHOUT ARCTIC PACKAGE)

FIGURE 8-40. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (ALL SPECS) (800S HC3)

FIGURE 8-41. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (800S HC3)

FIGURE 8-42. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (800S HC3)

FIGURE 8-43. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA, RUSSIA AND JAPANESE SPECS) (800S HC3)

FIGURE 8-44. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (800S HC3)

FIGURE 8-45. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ HC3)

FIGURE 8-46. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (860SJ HC3)

FIGURE 8-47. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (860SJ HC3)

FIGURE 8-48. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ HC3)

FIGURE 8-49. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPOERT AND CSA SPECS) (860SJ HC3)

FIGURE 8-50. BREAKER BOX KIT - ONE DOUBLE 16AMP BREAKER (CE & UK CA SPECS WITHOUT 7500W GENERATOR)

FIGURE 8-51. BREAKER BOX KIT - ONE DOUBLE 16AMP BREAKER (WITH 4000W/50HZ GENERATOR)

FIGURE 8-52. BREAKER BOX KIT - 10 AMP (CE & UK CA SPECS WITHOUT 7500W GENERATOR)

FIGURE 8-53. CLEARSKY 3-WIRE CONNECTION INSTALLATION

FIGURE 8-54. CLEARSKY TELEMATICS HARNESS

FIGURE 8-55. ECU POWER JUMPTER HARNESS

FIGURE 8-56. ENGINE HARNESS - DEUTZ D2011 ENGINES (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS)

FIGURE 8-57. ENGINE HARNESS - DEUTZ D2011 ENGINES (CE, CHINA & UK CA SPECS)

FIGURE 8-58. ENGINE HARNESS - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES

FIGURE 8-59. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES

FIGURE 8-60. ENGINE HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINES

FIGURE 8-61. ENGINE HARNESS - FORD DF 2.5L ENGINES

FIGURE 8-62. FUEL PUMP HARNESS - DEUTZ TD2.9L4 ENGINES

FIGURE 8-63. FUEL HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINE

FIGURE 8-64. GENERATOR TO ENGINE HARNESS - 2500W (FORD ENGINES)

FIGURE 8-65. GENERATOR TO ENGINE HARNESS - 4000W/50HZ (DEUTZ D2011 ENGINES)

FIGURE 8-66. GENERATOR TO ENGINE HARNESS - 4000W/60HZ (DEUTZ ENGINES)

FIGURE 8-67. GENERATOR TO ENGINE HARNESS - 4000W/50HZ (DEUTZ TD2.9L4 ENGINES)

FIGURE 8-68. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ENGINES)

FIGURE 8-69. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER (DEUTZ TD2.9L4 T4F ENGINES)

FIGURE 8-70. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER (FORD DF 2.5L ENGINES)

FIGURE 8-71. GENERATOR TO REAR OF BOOM HARNESS - 110V

FIGURE 8-72. GENERATOR TO REAR OF BOOM HARNESS - 220V

FIGURE 8-73. GROUND CONTROL BOX HARNESS (SN 0300283770 through 0300284288)

FIGURE 8-74. GROUND CONTROL BOX HARNESS (SN 0300284875 to Present, SN B300012893 to Present)

FIGURE 8-75. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 8-76. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 8-77. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-78. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-79. RECEPTACLE BOX KIT - 110V IEC YELLOW WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-80. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-81. RECEPTACLE BOX KIT - 220V IEC BLUE WITH 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-82. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE & UK CA SPEC) (WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-83. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE & UK CA SPEC) (WITH 2500W GENERATOR)

FIGURE 8-84. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2X4 BOX (CE & UK CA SPEC) (WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-85. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2X4 BOX (CE & UK CA SPEC) (WITH 2500W GENERATOR)

FIGURE 8-86. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND (CE & UK CA SPECS) (WITH 2500W GENERATOR OR NO GENERATOR OPTION)

FIGURE 8-87. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND (CE & UK CA SPECS) (WITH 2500W GENERATOR)

FIGURE 8-88. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-89. SKYEYE RECEIVER HARNESS

FIGURE 8-90. SKYEYE EMITTER HARNESS

FIGURE 8-91. SKYLINE HARNESS

FIGURE 8-92. SKYGUARD INERFACE HARNESS

FIGURE 8-93. TILT SENSOR HARNESS

FIGURE 8-94. VALVE HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION (ANSI SPECS) (800S HC3)

FIGURE 9-2. DECAL INSTALLATION (ANSI SPECS) (860SJ HC3)

FIGURE 9-3. DECAL INSTALLATION (AUSTRALIAN SPECS) (860SJ HC3)

FIGURE 9-4. DECAL INSTALLATION (BRAZILIAN SPECS) (800S HC3)

FIGURE 9-5. DECAL INSTALLATION (BRAZILIAN SPECS) (860SJ HC3)

FIGURE 9-6. DECAL INSTALLATION (CE & UK CA SPECS) (860SJ HC3)

FIGURE 9-7. DECAL INSTALLATION (CHINESE SPECS) (800S HC3)

FIGURE 9-8. DECAL INSTALLATION (CHINESE SPECS) (860SJ HC3)

FIGURE 9-9. DECAL INSTALLATION (CSA SPECS) (800S HC3)

FIGURE 9-10. DECAL INSTALLATION (CSA SPECS) (860SJ HC3)

FIGURE 9-11. DECAL INSTALLATION (JAPANESE SPECS) (800S HC3)

FIGURE 9-12. DECAL INSTALLATION (JAPANESE SPECS) (860SJ HC3)

FIGURE 9-13. DECAL INSTALLATION (KOREAN SPECS) (800S HC3)

FIGURE 9-14. DECAL INSTALLATION (KOREAN SPECS) (860SJ HC3)

FIGURE 9-15. DECAL INSTALLATION (LATIN AMERICAN SPECS) (800S HC3)

FIGURE 9-16. DECAL INSTALLATION (LATIN AMERICAN SPECS) (860SJ HC3)

FIGURE 9-17. DECAL INSTALLATION - OPTIONS

FIGURE 9-18. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT & CSA SPECS)

FIGURE 9-19. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)

FIGURE 9-20. SKYWELDER DECAL INSTALLATION - 50HZ

FIGURE 9-21. SKYWELDER DECAL INSTALLATION - 60HZ

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 800S HC3 860SJ HC3 Parts Manual 31219078

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