JLG Boom Lift 800S 860SJ Parts Manual 3122561700

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JLG Boom Lift 800S 860SJ Parts Manual 3122561700
Size: 76.39 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 800S, 860SJ Boom Lift
Part Number: 3122561700
Publication Date: 2025
Number of Pages: 1016 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED​

FIGURE 1-2. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-3. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 1-4. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 1-6. STEERING INSTALLATION - WITHOUT TOW PACKAGE​

FIGURE 1-7. STEERING INSTALLATION - WITH TOW PACKAGE​

FIGURE 1-8. WHEEL DRIVE AND FRAME VALVES INSTALLATION - 2WD​

FIGURE 1-9. WHEEL DRIVE AND FRAME VALVES INSTALLATION - 4WD​

FIGURE 1-10. HUB ASSEMBELY - 2WD FRONT​

FIGURE 1-11. DRIVE HUB/BRAKE ASSEMBLY​

FIGURE 1-12. DRIVE MOTOR ASSEMBLY - 2WD​

FIGURE 1-13. DRIVE MOTOR ASSEMBLY - 4WD​

FIGURE 1-14. TIRE & WHEEL INSTALLATION - 15-625 NHS FOAM-FILLED​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 18-625 NHS FOAM-FILLED TIRE​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 18-625 NHS FOAM-FILLED NON-MARKING TIRE​

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 18-22.5 NHS FOAM-FILLED NON-MARKING TIRE​

FIGURE 1-18. LP TANK BRACKETS INSTALLATION​

FIGURE 1-19. FRAME SHIELDS INSTALLATION​

FIGURE 1-20. TOW PACKAGE INSTALLATION (ENGLISH DECALS)​

FIGURE 1-21. TOW PACKAGE INSTALLATION (FRENCH/ENGLISH DECALS)​

FIGURE 1-22. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH 03) (800S)​

FIGURE 2-2. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 2-3. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH C3) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 2-4. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH B3 AND C3) (860SJ) (SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 2-5. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-6. SWING DRIVE INSTALLATION​

FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY​

FIGURE 2-8. TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-9. TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-10. TURNTABLE LOCK INSTALLATION​

FIGURE 2-11. ROTARY COUPLING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-12. ROTARY COUPLING INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-13. ROTARY COUPLING ASSEMBLY (860SJ)​

FIGURE 2-14. TANK INSTALLATION - GAS ENGINES (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-15. TANK INSTALLATION - GAS ENGINES (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-16. TANK INSTALLATION - DIESEL ENGINES (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-17. TANK INSTALLATION - DIESEL ENGINES (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-18. TANK INSTALLATION - DIESEL ENGINES (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-19. TANK INSTALLATION - DIESEL ENGINES (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-20. HYDRAULIC TANK ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-21. HYDRAULIC TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-22. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-23. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-24. AUXILIARY PUMP WITH BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-25. AUXILIARY PUMP WITH BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (UN R96) ENGINES (800S)​

FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (UN R96) ENGINES (860SJ)​

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) ENGINES (860SJ)​

FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY - WITH FORD ENGINES (800S)​

FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY - WITH FORD ENGINES (860SJ)​

FIGURE 2-31. LIGHT PANEL INSTALLATION​

FIGURE 2-32. LIGHT PANEL INSTALLATION (ALL SPECS EXCEPT CE & UKCA SPECS) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-33. LIGHT PANEL INSTALLATION (CE & UKCA SPECS) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-34. ALARM INSTALLATION​

FIGURE 2-35. BEACON INSTALLATION (AMBER) (WITHOUT CLEARSKY BEACON) (860SJ)​

FIGURE 2-36. DUAL CAPACITY INSTALLATION - ELEVATION AND TRANSPORTATION (800S)​

FIGURE 2-37. DUAL CAPACITY INSTALLATION - ELEVATION AND TRANSPORTATION (860SJ)​

FIGURE 2-38. LOWER SENSOR ASSEMBLY​

FIGURE 2-39. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (UN R96), & TD2.9L4 EMR5 ENGINES) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-40. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (STAGE V) ENGINES) (860SJ)​

FIGURE 2-41. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES)​

FIGURE 2-42. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-43. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-44. EXHAUST STACK INSTALLATION - STEEL HOOD (FORD ENGINES)​

FIGURE 2-45. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 (STAGE V) ENGINES) (WITH CAST COUNTERWEIGHT) (860SJ)​

FIGURE 2-46. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 (UN R96) ENGINES) (WITH FABRICATED COUNTERWEIGHT) (860SJ)​

FIGURE 2-47. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (UN R96), & TD2.9L4 EMR5 ENGINES) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-48. HOOD INSTALLATION - STEEL (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-49. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 2-50. HOODS INSTALLATION – STEEL (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (SHIPYARD MACHINES) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-51. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 (UN R96), TD2.9L4 EMR5, & TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-52. HOODS INSTALLATION – STEEL (FORD ENGINES)​

FIGURE 2-53. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (860SJ)​

FIGURE 2-54. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 (STAGE V) ENGINES) (860SJ)​

FIGURE 2-55. HOOD ASSEMBLY - TANK SIDE REAR (DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (STAGE V), TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES) (860SJ)​

FIGURE 2-56. LIFTING PLATE INSTALLATION​

FIGURE 2-57. LIFTING PLATE INSTALLATION (REINFORCED) (860SJ)​

FIGURE 2-58. REMOTE BEARING LUBE INSTALLATION​

FIGURE 2-59. SKYAIR AIR COMPRESSOR INSTALLATION (ANSI EXPORT SPECS)​

FIGURE 2-60. SKYAIR AIR COMPRESSOR INSTALLATION (ANSI AND CSA SPECS)​

FIGURE 2-61. AIR COMPRESSOR ASSEMBLY​

FIGURE 2-62. WHITE NOISE ALARM INSTALLATION - AMBIENT​

FIGURE 2-63. WHITE NOISE ALARM INSTALLATION - CONSTANT​

FIGURE 2-64. WHITE NOISE ALARM HARNESS​

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ TD2.9L4 (CHINA IV) ENGINE INSTALLATION (860SJ)​

FIGURE 3-2. DEUTZ TD2.9L4 (CHINA IV) ENGINE AND PUMP SUB-ASSEMBLY (860SJ)​

FIGURE 3-3. DEUTZ TD2.9L4 (CHINA IV) ENGINE ASSEMBLY (860SJ)​

FIGURE 3-4. DEUTZ TD2.9L4 (CHINA IV) ENGINE COMPONENTS (860SJ)​

FIGURE 3-5. DEUTZ TD2.9L4 (STAGE V) ENGINE INSTALLATION (860SJ)​

FIGURE 3-6. DEUTZ TD2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY (860SJ)​

FIGURE 3-7. DEUTZ TD2.9L4 (STAGE V) ENGINE ASSEMBLY (860SJ)​

FIGURE 3-8. DEUTZ TD2.9L4 (STAGE V) ENGINE COMPONENTS (860SJ)​

FIGURE 3-9. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE) (WITH PLASTIC HOODS)​

FIGURE 3-10. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE) (WITH STEEL HOODS)​

FIGURE 3-11. DEUTZ TD2.9L4 (UN R96) ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-12. DEUTZ TD2.9L4 (UN R96) ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-13. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITH ARCTIC PACKAGE) (WITH PLASTIC HOODS)​

FIGURE 3-14. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITH ARCTIC PACKAGE) (WITH STEEL HOODS)​

FIGURE 3-15. DEUTZ TD2.9L4 (UN R96) ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-16. DEUTZ TD2.9L4 (UN R96) ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-17. DEUTZ TD2.9L4 (UN R96) ENGINE COMPONENTS​

FIGURE 3-18. DEUTZ TD2.9L4 EMR5 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-19. DEUTZ TD2.9L4 EMR5 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-20. DEUTZ TD2.9L4 EMR5 ASSEMBLY ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-21. DEUTZ TD2.9L4 EMR5 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-22. DEUTZ TD2.9L4 EMR5 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-23. DEUTZ TD2.9L4 EMR5 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-24. DEUTZ TD2.9L4 EMR5 ENGINE COMPONENTS​

FIGURE 3-25. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 EMR5 & TD2.9L4 (STAGE V) ENGINES)​

FIGURE 3-26. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 (CHINA IV) & TD2.9L4 (UN R96) ENGINES)​

FIGURE 3-27. BREATHER HEATER INSTALLATION​

FIGURE 3-28. FORD ENGINE INSTALLATION​

FIGURE 3-29. FORD ENGINE AND PUMP SUB-ASSEMBLY​

FIGURE 3-30. FORD ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-31. FORD ENGINE PREP ASSEMBLY​

FIGURE 3-32. FORD ENGINE ASSEMBLY​

FIGURE 3-33. FORD ENGINE COMPONENTS​

FIGURE 3-34. PUMP COUPING KIT (DEUTZ ENGINES)​

FIGURE 3-35. HYDROSTATIC PUMP ASSEMBLY​

FIGURE 3-36. VARIABLE PUMP ASSEMBLY​

FIGURE 3-37. HYDROSTATIC PUMP ASSEMBLY​

FIGURE 3-38. DRIVE BELT INSTALLATION - WITHOUT GENERATOR (FORD ENGINES)​

FIGURE 3-39. ENGINE HOOD BAFFLE INSTALLATION - ABS HOODS​

FIGURE 3-40. ENGINE HOOD BAFFLE INSTALLATION - WITH STEEL HOODS​

FIGURE 3-41. ENGINE TRAY JACK INSTALLATION - DEUTZ ENGINES​

FIGURE 3-42. ENGINE TRAY JACK INSTALLATION - FORD ENGINES​

FIGURE 3-43. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 EMR5 ENGINES​

FIGURE 3-44. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 (STAGE V) ENGINES (860SJ)​

FIGURE 3-45. EXHAUST PIPE INSTALLATION - FORD ENGINES​

FIGURE 3-46. FUEL-WATER SEPARATOR INSTALLATION​

FIGURE 3-47. FUEL FILTER ASSEMBLY​

FIGURE 3-48. QUICKFIT OIL DRAIN VALVE (DEUTZ ENGINES)​

FIGURE 3-49. SPARK ARRESTOR INSTALLATION (WITH STEEL HOODS)​

FIGURE 3-50. SPARK ARRESTOR INSTALLATION (WITH ABS HOODS)​

FIGURE 3-51. 2500W/110V/60HZ GENERATOR INSTALLATION​

FIGURE 3-52. 2500W/120V/60HZ GENERATOR INSTALLATION​

FIGURE 3-53. 2500W/220V/50HZ GENERATOR INSTALLATION​

FIGURE 3-54. 4000W/50HZ GENERATOR INSTALLATION​

FIGURE 3-55. 4000W/60HZ GENERATOR INSTALLATION​

FIGURE 3-56. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION​

FIGURE 3-57. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES)​

FIGURE 3-58. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION (FORD ENGINES)​

SECTION 4 - BOOM

FIGURE 4-1. BOOMS AND CYLINDERS INSTALLATION (800S)​

FIGURE 4-2. BOOMS AND CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-3. BOOMS AND CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 4-4. LEVEL SENSOR SWITCH ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-5. LEVEL SENSOR SWITCH ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 4-6. MAIN BOOM ASSEMBLY (800S)​

FIGURE 4-7. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-8. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 4-9. JIB ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-10. JIB ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 4-11. ROTATOR ASSEMBLY (800S)​

FIGURE 4-12. PLATFORM ROTATOR ASSEMBLY (860SJ)​

FIGURE 4-13. PLATFORM SUPPORT INSTALLATION (860SJ)​

FIGURE 4-14. PLATFORM SUPPORT WITH LSS ASSEMBLY (860SJ)​

FIGURE 4-15. RAPID REPLACEABLE PLATFORM SUPPORT INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-16. RAPID REPLACEABLE PLATFORM SUPPORT INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 4-17. POWER TRACK INSTALLATION - WITH PLASTIC CLAMP (800S)​

FIGURE 4-18. POWER TRACK INSTALLATION - WITH PLASTIC CLAMP (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-19. POWER TRACK INSTALLATION - WITH PLASTIC CLAMP (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 4-20. POWER TRACK INSTALLATION - WITH PLASTIC CLAMP (MACHINES WITH SN STARTING WITH C3) (860SJ)​

FIGURE 4-21. POWER TRACK INSTALLATION - WITH STEEL CLAMP (800S)​

FIGURE 4-22. POWER TRACK INSTALLATION - WITH STEEL CLAMP (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-23. POWER TRACK INSTALLATION - WITH STEEL CLAMP (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 4-24. POWER TRACK INSTALLATION - WITH STEEL CLAMP (MACHINES WITH SN STARTING WITH C3) (860SJ)​

FIGURE 4-25. POWER TRACK SUPPORT BRACKET INSTALLATION (860SJ)​

FIGURE 4-26. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH 03) (800S)​

FIGURE 4-27. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-28. CONTROL VALVES INSTALLATION (MACHINES WITH SN STARTING WITH C3) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 4-29. CONTROL VALVE INSTALLATION (MACHINES WITH SN STARTING WITH B3 AND C3) (860SJ) (SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 4-30. PLATFORM VALVE ASSEMBLY (800S)​

FIGURE 4-31. PLATFORM VALVE ASSEMBLY (860SJ)​

SECTION 5 - PLATFORM

FIGURE 5-1. TRADITIONAL PLATFORM ASSEMBLY - 30IN X 3FT (91.5CM X 0.91M) WITH DROP BAR (860SJ)​

FIGURE 5-2. TRADITIONAL PLATFORM ASSEMBLY - 30IN X 4FT (91.5CM X 1.22M) WITH DROP BAR (860SJ)​

FIGURE 5-3. TRADITIONAL PLATFORM ASSEMBLY - 30IN X 4FT (91.5CM X 1.22M) WITH SWING GATE (860SJ)​

FIGURE 5-4. TRADITIONAL PLATFORM ASSEMBLY - 30IN X 5FT (91.5CM X 1.52M) WITH DROP BAR (860SJ)​

FIGURE 5-5. TRADITIONAL PLATFORM ASSEMBLY - 30IN X 5FT (91.5CM X 1.52M) WITH SWING GATE (860SJ)​

FIGURE 5-6. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH 1 DROP BAR (SINGLE ENTRY) (860SJ)​

FIGURE 5-7. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH 3 DROP BARS (TRI-ENTRY) (860SJ)​

FIGURE 5-8. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) (860SJ)​

FIGURE 5-9. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (860SJ)​

FIGURE 5-10. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X .244M) WITH 1 DROP BAR (SINGLE ENTRY) (860SJ)​

FIGURE 5-11. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH 3 DROP BARS (TRI-ENTRY) (860SJ)​

FIGURE 5-12. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) (860SJ)​

FIGURE 5-13. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X .244M) WITH SWING GATE (860SJ)​

FIGURE 5-14. RAPID REPLACEABLE PLATFORM - 30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-15. RAPID REPLACEABLE PLATFORM - 30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-16. RAPID REPLACEABLE PLATFORM - 30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-17. RAPID REPLACEABLE PLATFORM - 30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-18. RAPID REPLACEABLE PLATFORM - 36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-19. RAPID REPLACEABLE PLATFORM - 36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-20. RAPID REPLACEABLE PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH 1 DROP BAR (800S)​

FIGURE 5-21. RAPID REPLACEABLE PLATFORM - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-22. RAPID REPLACEABLE PLATFORM - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 5-23. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-24. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-25. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-26. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-27. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-28. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 5-29. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-30. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-31. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-32. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 5-33. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 5-34. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 5-35. PLATFORM CONSOLE ASSEMBLY (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 5-36. PLATFORM CONSOLE ASSEMBLY (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 5-37. FOOTSWITCH ASSEMBLY​

FIGURE 5-38. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)​

FIGURE 5-39. FALL ARREST INSTALLATION (BOLT-ON) (6FT/1.82M PLATFORM)​

FIGURE 5-40. FALL ARREST INSTALLATION (BOLT-ON) (8FT/2.4M PLATFORM)​

FIGURE 5-41. LIGHT PANEL INSTALLATION​

FIGURE 5-42. LIGHT PANEL INSTALLATION (ALL SPECS EXCEPT CE & UKCA SPECS) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 5-43. LIGHT PANEL INSTALLATION (CE & UKCA SPECS) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 5-44. JIB SWITCH INSTALLATION (860SJ)​

FIGURE 5-45. PLATFORM BEACON INSTALLATION​

FIGURE 5-46. PLATFORM BUMPER PADDING INSTALLATION​

FIGURE 5-47. SKYLINE INSTALLATION (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 5-48. SKYLINE INSTALLATION (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 5-49. STORAGE TRAY INSTALLATION - CENTER​

FIGURE 5-50. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-51. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-52. WELDER ASSEMBLY​

FIGURE 5-53. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-54. SKYGLAZIER INSTALLATION (ENGLISH LANGUAGE DECALS)​

FIGURE 5-55. SKYGLAZIER INSTALLATION (SPANISH LANGUAGE DECALS)​

FIGURE 5-56. SKYGLAZIER INSTALLATION (PORTUGUESE LANGUAGE DECALS)​

FIGURE 5-57. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM​

FIGURE 5-58. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL ARREST PLATFORM​

FIGURE 5-59. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM​

FIGURE 5-60. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM​

FIGURE 5-61. USB CHARGER INSTALLATION (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 5-62. USB CHARGER INSTALLATION (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800S)​

FIGURE 6-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 6-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM (800S)​

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 6-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 6-11. STEER CYLINDER ASSEMBLY​

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (800S)​

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 6-14. TELESCOPE CYLINDER SUB-ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3 OR C3) (860SJ)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)​

FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE (2WD) (WITH DEUTZ TD2.9L4 (UN R96) AND FORD ENGINES) (WITHOUT TOW BAR PACKAGE)​

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (2WD) (WITH DEUTZ TD2.9L4 (UN R96) AND FORD ENGINES) (WITH TOW BAR PACKAGE)​

FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (2WD) (WITH DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES) (WITHOUT TOW BAR PACKAGE)​

FIGURE 7-5. HYDRAULIC DIAGRAM - DRIVE (2WD) (WITH DEUTZ TD2.9L4 EMR5 ENGINES) (WITH TOW BAR PACKAGE)​

FIGURE 7-6. HYDRAULIC DIAGRAM - DRIVE (4WD) (WITH DEUTZ TD2.9L4 (UN R96) AND FORD ENGINES) (WITHOUT TOW BAR PACKAGE)​

FIGURE 7-7. HYDRAULIC DIAGRAM - DRIVE (4WD) (WITH DEUTZ TD2.9L4 (UN R96) AND FORD ENGINES) (WITH TOW BAR PACKAGE)​

FIGURE 7-8. HYDRAULIC DIAGRAM - DRIVE (4WD) (WITH DEUTZ TD2.9L4 (CHINA IV), TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES) (WITHOUT TOW BAR PACKAGE)​

FIGURE 7-9. HYDRAULIC DIAGRAM - DRIVE (4WD) (WITH DEUTZ TD2.9L4 EMR5 ENGINES) (WITHOUT TOW BAR PACKAGE) (SHIPYARD MACHINES) (800S)​

FIGURE 7-10. HYDRAULIC DIAGRAM - DRIVE (4WD) (WITH DEUTZ TD2.9L4 EMR5 ENGINES) (WITH TOW BAR PACKAGE)​

FIGURE 7-11. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (800S)​

FIGURE 7-12. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (860SJ)​

FIGURE 7-13. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (800S)​

FIGURE 7-14. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (860SJ)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM - 110V GFI RECEPTACLE​

FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (WITHOUT GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-4. AC BOX AT PLATFORM - 110V IEC YELLOW (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-5. AC BOX AT PLATFORM - 110V IEC YELLOW (WITH 2500W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-6. AC BOX AT PLATFORM - 110V IEC YELLOW (WITH 4000W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-7. AC BOX AT PLATFORM - 110V IEC YELLOW (WITH 4000W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSNIT 107 (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-9. AC BOX AT PLATFORM - 220V AFSNIT 107 (WITH 2500W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-10. AC BOX AT PLATFORM - 220V CEE7 POST GROUND (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-11. AC BOX AT PLATFORM - 220V CEE7 POST GROUND (WITH 2500W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-12. AC BOX AT PLATFORM - 220V CEE7 SIDE GROUND (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-13. AC BOX AT PLATFORM - 220V CEE7 SIDE GROUND (WITH 2500W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-14. AC BOX AT PLATFORM - 220V IEC BLUE (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-15. AC BOX AT PLATFORM - 220V IEC BLUE (WITH 2500W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-16. AC BOX AT PLATFORM - 220V RECEPTACLE​

FIGURE 8-17. AC BOX AT PLATFORM - 240V AFSNIT 107 (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-18. AC BOX AT PLATFORM - 240V AFSNIT 107 (WITHOUT GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-19. AC BOX AT PLATFORM - 240V AFSNIT 107 (WITH 4000W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-20. AC BOX AT PLATFORM - 240V AFSNIT 107 (WITH 4000W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-21. AC BOX AT PLATFORM - 240V BOX ONLY (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-22. AC BOX AT PLATFORM - 240V BOX ONLY (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-23. AC BOX AT PLATFORM - 240V CEE7 POST GROUND (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-24. AC BOX AT PLATFORM - 240V CEE7 POST GROUND (WITHOUT GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-25. AC BOX AT PLATFORM - 240V CEE7 POST GROUND (WITH 4000W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-26. AC BOX AT PLATFORM - 240V CEE7 POST GROUND (WITH 4000W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-27. AC BOX AT PLATFORM - 240V CEE7 SIDE GROUND (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-28. AC BOX AT PLATFORM - 240V CEE7 SIDE GROUND (WITHOUT GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-29. AC BOX AT PLATFORM - 240V CEE7 SIDE GROUND (WITH 4000W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-30. AC BOX AT PLATFORM - 240V CEE7 SIDE GROUND (WITH 4000W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-31. AC BOX AT PLATFORM - 240V GFCI RECEPTACLE (WITH 4000W GENERATOR)​

FIGURE 8-32. AC BOX AT PLATFORM - 240V GFCI RECEPTACLE (WITH 7500W SKYPOWER GENERATOR)​

FIGURE 8-33. AC BOX AT PLATFORM - 240V IEC BLUE (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-34. AC BOX AT PLATFORM - 240V IEC BLUE (WITHOUT GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-35. AC BOX AT PLATFORM - 240V IEC BLUE (WITH 4000W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-36. AC BOX AT PLATFORM - 240V IEC BLUE (WITH 4000W GENERATOR) (SN 0300342156 to Present, SN B300031450 to Present, SN C300003349 to Present, Excluding C300003533)​

FIGURE 8-37. AC CABLE INSTALLATION (WITHOUT GENERATOR) (ALL SPECS EXCEPT CHINA SPEC)​

FIGURE 8-38. AC CABLE INSTALLATION (WITHOUT GENERATOR) (CHINA SPECS) (860SJ)​

FIGURE 8-39. AC CABLE WITH 10 AMP BREAKER INSTALLATION​

FIGURE 8-40. AC CABLE WITH 16 AMP BREAKER INSTALLATION (WITH FERRULES)​

FIGURE 8-41. AC CABLE WITH 16 AMP BREAKER INSTALLATION (WITHOUT FERRULES) (860SJ)​

FIGURE 8-42. ANALYZER CABLE HARNESS​

FIGURE 8-43. BATTERY DISCONNECT SWITCH INSTALLATION​

FIGURE 8-44. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (800S)​

FIGURE 8-45. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (800S)​

FIGURE 8-46. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (800S)​

FIGURE 8-47. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (800S)​

FIGURE 8-48. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (800S)​

FIGURE 8-49. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (860SJ)​

FIGURE 8-50. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (860SJ)​

FIGURE 8-51. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (860SJ)​

FIGURE 8-52. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (860SJ)​

FIGURE 8-53. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (860SJ)​

FIGURE 8-54. BOOM CABLES INSTALLATION - WITHOUT AC CABLES (860SJ)​

FIGURE 8-55. BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE) (800S)​

FIGURE 8-56. BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE) (800S)​

FIGURE 8-57. BOOM HARNESS - MAIN BOOM (WITHOUT ARCTIC PACKAGE) (860SJ)​

FIGURE 8-58. BOOM HARNESS - MAIN BOOM (WITH ARCTIC PACKAGE) (860SJ)​

FIGURE 8-59. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-60. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)​

FIGURE 8-61. BREAKER BOX KIT - 10 AMP​

FIGURE 8-62. BREAKER BOX KIT - 16AMP DOUBLE BREAKER (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-63. BREAKER BOX KIT - 16AMP DOUBLE BREAKER (WITHOUT 7500W GENERATOR) (WITH FERRULES)​

FIGURE 8-64. BREAKER BOX KIT - 16AMP DOUBLE BREAKER (WITHOUT 7500W GENERATOR) (WITHOUT FERRULES) (860SJ)​

FIGURE 8-65. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 8-66. CSB HARNESS​

FIGURE 8-67. CONTROL VALVE HARNESS​

FIGURE 8-68. ECU POWER JUMPER HARNESS​

FIGURE 8-69. ENGINE HARNESS - DEUTZ ENGINES​

FIGURE 8-70. FUEL HARNESS - DEUTZ ENGINES​

FIGURE 8-71. FUEL HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 8-72. GENERATOR TO ENGINE HARNESS - 2500W/110V/60HZ GENERATOR​

FIGURE 8-73. GENERATOR TO ENGINE HARNESS - 4000W/50HZ GENERATOR​

FIGURE 8-74. GENERATOR TO ENGINE HARNESS - 4000W/50HZ & 60HZ GENERATORS​

FIGURE 8-75. GENERATOR HARNESS - 7500W/50HZ & 60HZ (DEUTZ ENGINES)​

FIGURE 8-76. GENERATOR TO ENGINE HARNESS - 7500W/60HZ GENERATOR (FORD ENGINES)​

FIGURE 8-77. GENERATOR TO REAR OF BOOM HARNESS - 110V​

FIGURE 8-78. GENERATOR TO REAR OF BOOM HARNESS - 220V​

FIGURE 8-79. GROUND CONTROL BOX HARNESS​

FIGURE 8-80. GROUND CONTROL BOX ENGINE HARNESS - DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 (UN R96) ENGINES​

FIGURE 8-81. GROUND CONTROL BOX ENGINE HARNESS - FORD ENGINES​

FIGURE 8-82. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-83. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 8-84. PLATFORM BEACON HARNESS​

FIGURE 8-85. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-86. RECEPTACLE BOX KIT - 110V IEC YELLOW (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-87. RECEPTACLE BOX KIT - 110V IEC YELLOW (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-88. RECEPTACLE BOX KIT - 240V IEC BLUE (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-89. RECEPTACLE BOX KIT - 240V IEC BLUE (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-90. RECEPTACLE BOX KIT - 240V CEE7 POST GROUND (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-91. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-92. RECEPTACLE BOX KIT - 240V CEE7 SIDE GROUND (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-93. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-94. RECEPTACLE BOX KIT - 240V AFSNIT 107 (WITHOUT GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-95. RECEPTACLE BOX KIT - 220V AFSNIT 107 (WITH 2500W GENERATOR) (860SJ) (Prior to SN C300003349, Including C300003533)​

FIGURE 8-96. SKYLINE HARNESS​

FIGURE 8-97. STROBE LIGHT JUMPER HARNESS​

FIGURE 8-98. UPPER VALVE HARNESS​

FIGURE 8-99. USB HARNESS​

FIGURE 8-100. WORKLIGHTS HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI SPEC) (800S)​

FIGURE 9-2. DECAL INSTALLATION - ENGLISH LANGUAGE (AUSTRALIAN SPEC) (800S)​

FIGURE 9-3. DECAL INSTALLATION - CHINESE/ENGLISH LANGUAGES (800S)​

FIGURE 9-4. DECAL INSTALLATION - FRENCH/ENGLISH LANGUAGES (800S)​

FIGURE 9-5. DECAL INSTALLATION - JAPANESE/ENGLISH LANGUAGES (800S)​

FIGURE 9-6. DECAL INSTALLATION - KOREAN/ENGLISH LANGUAGES (800S)​

FIGURE 9-7. DECAL INSTALLATION - PORTUGUESE/ENGLISH LANGUAGES (800S)​

FIGURE 9-8. DECAL INSTALLATION - SPANISH/ENGLISH LANGUAGES (800S)​

FIGURE 9-9. DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI SPEC) (860SJ)​

FIGURE 9-10. DECAL INSTALLATION - ENGLISH LANGUAGE (AUSTRALIAN SPEC) (860SJ)​

FIGURE 9-11. DECAL INSTALLATION - ENGLISH LANGUAGE (CE, RUSSIAN & UK CA SPECS) (860SJ)​

FIGURE 9-12. DECAL INSTALLATION - CHINESE/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-13. DECAL INSTALLATION - CHINESE/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-14. DECAL INSTALLATION - JAPANESE/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-15. DECAL INSTALLATION - KOREAN/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-16. DECAL INSTALLATION - PORTUGUESE/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-17. DECAL INSTALLATION - SPANISH/ENGLISH LANGUAGES (860SJ)​

FIGURE 9-18. DECAL INSTALLATION - OPTIONS​

FIGURE 9-19. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-20. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX