JLG Boom Lift 800S 860SJ Parts Manual 31219952

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JLG Boom Lift 800S 860SJ Parts Manual 31219952
Size: 84.71 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 800S 860SJ Boom Lift
Part Number: 31219952
Publication Date: 2024
Number of Pages: 1132 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE)​

FIGURE 1-2. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 1-3. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-4. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-6. STEERING INSTALLATION - WITHOUT TOW PACKAGE (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 1-7. STEERING INSTALLATION - WITHOUT TOW PACKAGE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-8. STEERING INSTALLATION - WITH TOW PACKAGE (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-9. STEERING INSTALLATION - WITH TOW PACKAGE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-10. WHEEL DRIVE AND FRAME VALVES INSTALLATION - 2WD​

FIGURE 1-11. WHEEL DRIVE AND FRAME VALVES INSTALLATION – 4WD - DANFOSS MOTOR​

FIGURE 1-12. WHEEL DRIVE AND FRAME VALVES INSTALLATION - 4WD - HENGLI MOTOR​

FIGURE 1-13. HUB ASSEMBELY - 2WD FRONT​

FIGURE 1-14. DRIVE HUB/BRAKE ASSEMBLY​

FIGURE 1-15. DRIVE MOTOR ASSEMBLY - 2WD​

FIGURE 1-16. DRIVE MOTOR ASSEMBLY - 4WD - DANFOSS MOTOR​

FIGURE 1-17. DRIVE MOTOR ASSEMBLY - 4WD - HENGLI MOTOR​

FIGURE 1-18. TIRE & WHEEL INSTALLATION - 15-625 NHS FOAM-FILLED​

FIGURE 1-19. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED TIRE​

FIGURE 1-20. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED NON-MARKING TIRE​

FIGURE 1-21. TIRE AND WHEEL INSTALLATION 18-22.5 NHS FOAM-FILLED NON-MARKING TIRE​

FIGURE 1-22. LP TANK BRACKETS INSTALLATIONS​

FIGURE 1-23. FRAME SHIELDS INSTALLATION - 2WS​

FIGURE 1-24. TOW PACKAGE INSTALLATION (ENGLISH DECALS)​

FIGURE 1-25. TOW PACKAGE INSTALLATION (FRENCH/ENGLISH DECALS)​

FIGURE 1-26. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (800S)​

FIGURE 2-2. CONTROL VALVES INSTALLATION (860SJ)​

FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-4. SWING DRIVE INSTALLATION​

FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY​

FIGURE 2-6. TURNTABLE BEARING INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 2-7. TURNTABLE BEARING INSTALLATION (CHINA SPECS)​

FIGURE 2-8. REMOTE BEARING LUBE INSTALLATION​

FIGURE 2-9. TURNTABLE LOCK INSTALLATION​

FIGURE 2-10. ROTARY COUPLING INSTALLATION​

FIGURE 2-11. TANK INSTALLATION - GAS ENGINES (25 GAL HYDRAULIC TANK WITH 4 INCH BREATHER)​

FIGURE 2-12. TANK INSTALLATION - GAS ENGINES (25 GAL HYDRAULIC TANK WITH 6 INCH BREATHER)​

FIGURE 2-13. TANK INSTALLATION - DIESEL ENGINES (25 GAL HYDRAULIC TANK WITH 4 INCH BREATHER)​

FIGURE 2-14. TANK INSTALLATION - DIESEL ENGINES (25 GAL HYDRAULIC TANK WITH 6 INCH BREATHER)​

FIGURE 2-15. TANK INSTALLATION - DIESEL ENGINES (SHIPYARD MACHINES) (25 GAL HYDRAULIC TANK WITH 4 INCH BREATHER)​

FIGURE 2-16. TANK INSTALLATION - DIESEL ENGINES (SHIPYARD MACHINES) (25 GAL HYDRAULIC TANK WITH 6 INCH BREATHER)​

FIGURE 2-17. HYDRAULIC TANK ASSEMBLY (25 GAL WITH 4 INCH BREATHER)​

FIGURE 2-18. HYDRAULIC TANK ASSEMBLY (25 GAL WITH 6 INCH BREATHER)​

FIGURE 2-19. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-20. AUXILIARY PUMP WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-21. AUXILIARY PUMP WITH BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-22. AUXILIARY PUMP WITH BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-23. AUXILIARY PUMP WITH BATTERY DISCONNECT SWITCH INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (800S) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 - WITH DIGITAL DISPLAY (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (800S) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 - WITH MECHANICAL HOUR METER (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (800S)​

FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE & UK CA SPECS) (800S) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE & UK CA SPECS) (800S) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) WITHOUT TILT SENSOR (860SJ)​

FIGURE 2-30. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 - WITH DIGITAL DISPLAY (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-31. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 - WITH MECHANICAL HOUR METER (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-32. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE & UK CA SPECS) WITHOUT TILT SENSOR (860SJ)​

FIGURE 2-33. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (CE & UK CA SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-34. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ D2011 (HIGH TEMP MARKETS) (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS) (860SJ)​

FIGURE 2-35. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS) (800S) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-36. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 - WITH DIGITAL DISPLAY (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS) (800S) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-37. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 - WITH MECHANICAL HOUR METER (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS) (800S)​

FIGURE 2-38. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) (800S) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-39. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) (800S) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-40. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (ANSI, ANSI EXPORT (HRC), CSA, JAPANESE AND CHINA SPECS) WITHOUT TILT SENSOR (860SJ)​

FIGURE 2-41. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 - WITH DIGITAL DISPLAY (ANSI, ANSI EXPORT (HRC), CSA, JAPANESE AND CHINA SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-42. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 - WITH MECHANICAL HOUR METER (ANSI, ANSI EXPORT (HRC), CSA, JAPANESE AND CHINA SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-43. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) WITHOUT TILT SENSOR (860SJ)​

FIGURE 2-44. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) (CE & UK CA SPECS) WITH TILT SENSOR (860SJ)​

FIGURE 2-45. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT (LRC), ANSI EXPORT (HRC) AND CSA SPECS) (800S) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-46. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L - WITH DIGITAL DISPLAY (ANSI, ANSI EXPORT (LRC & HRC) AND CSA SPECS) (800S) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-47. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L - WITH MECHANICAL HOUR METER (ANSI, ANSI EXPORT (LRC & HRC) AND CSA SPECS) (800S)​

FIGURE 2-48. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L (ANSI, ANSI EXPORT (LRC), ANSI EXPORT (HRC), AUSTRALIAN AND CSA SPECS) (860SJ) (Prior to SN 0300291368, Excluding 0300289136)​

FIGURE 2-49. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L - WITH DIGITAL DISPLAY (ANSI, ANSI EXPORT (LRC & HRC), AUSTRALIAN AND CSA SPECS) (860SJ) (SN 0300291368 to Present, Including 0300289136)​

FIGURE 2-50. GROUND CONTROL BOX ASSEMBLY - WITH FORD DF 2.5L - WITH MECHANICAL HOUR METER (ANSI, ANSI EXPORT (LRC & HRC), AUSTRALIAN AND CSA SPECS) (860SJ)​

FIGURE 2-51. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-52. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-53. ALARM INSTALLATION​

FIGURE 2-54. WHITE NOISE ALARM INSTALLATION - AMBIENT​

FIGURE 2-55. WHITE NOISE ALARM INSTALLATION - CONSTANT​

FIGURE 2-56. STROBE LIGHT INSTALLATION (AMBER) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-57. STROBE LIGHT INSTALLATION (AMBER) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-58. STROBE LIGHT INSTALLATION (BLUE)​

FIGURE 2-59. STROBE LIGHT INSTALLATION (RED)​

FIGURE 2-60. DUAL CAPACITY INSTALLATION - ELEVATION AND TRANSPORTATION (800S)​

FIGURE 2-61. DUAL CAPACITY INSTALLATION - ELEVATION AND TRANSPORTATION (860SJ)​

FIGURE 2-62. LOWER SENSOR ASSEMBLY​

FIGURE 2-63. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ D2011 ENGINES)​

FIGURE 2-64. EXHAUST STACK INSTALLATION - STEEL HOOD WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ D2011 ENGINES)​

FIGURE 2-65. EXHAUST STACK INSTALLATION - STEEL HOOD WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-66. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-67. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-68. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-69. EXHAUST STACK INSTALLATION - STEEL HOOD (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-70. EXHAUST STACK INSTALLATION - STEEL HOOD WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-71. EXHAUST STACK INSTALLATION - STEEL HOOD (FORD DF 2.5L ENGINES)​

FIGURE 2-72. HOODS INSTALLATION - ABS (DEUTZ D2011 ENGINES)​

FIGURE 2-73. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES) (CE & UK CA SPECS ONLY)​

FIGURE 2-74. HOODS INSTALLATION - STEEL (DEUTZ D2011 ENGINES)​

FIGURE 2-75. HOODS INSTALLATION - STEEL WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ D2011 ENGINES) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-76. HOODS INSTALLATION – STEEL WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-77. HOODS INSTALLATION – STEEL (DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 2-78. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-79. HOODS INSTALLATION - STEEL (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-80. HOODS INSTALLATION – STEEL WITH HOSTILE ENVIRONMENT MACHINES (DEUTZ TD2.9L4 ENGINES)​

FIGURE 2-81. HOODS INSTALLATION – STEEL (FORD DF 2.5L ENGINES)​

FIGURE 2-82. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-83. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-84. HOOD ASSEMBLY - TANK SIDE REAR (DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-85. LIFTING PLATE INSTALLATION​

FIGURE 2-86. SKYAIR AIR COMPRESSOR INSTALLATION (DEUTZ D2011 AND FORD DF 2.5L ENGINES)​

FIGURE 2-87. SKYAIR AIR COMPRESSOR INSTALLATION (DEUTZ TD2.9L4 ENGINES)​

FIGURE 2-88. AIR COMPRESSOR ASSEMBLY​

FIGURE 2-89. WHITE NOISE ALARM HARNESS​

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-2. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-3. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-5. DEUTZ D2011 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (HIGH TEMP MARKETS)​

FIGURE 3-6. DEUTZ D2011 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (HIGH TEMP MARKETS)​

FIGURE 3-7. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-8. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-9. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-10. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-11. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-12. DEUTZ D2011 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-13. DEUTZ D2011 ENGINE COMPONENTS​

FIGURE 3-14. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-15. DEUTZ TD2.9L4 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-16. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-17. DEUTZ TD2.9L4 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-18. DEUTZ TD2.9L4 (STAGE V) ENGINE INSTALLATION - DANFOSS VARIABLE PUMP​

FIGURE 3-19. DEUTZ TD2.9L4 ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (CHINA III ENGINES)​

FIGURE 3-20. DEUTZ TD2.9L4 ENGINE INSTALLATION - HENGLI VARIABLE PUMP (CHINA III ENGINES)​

FIGURE 3-21. DEUTZ TD2.9L4 ENGINE INSTALLATION (CHINA IV ENGINES)​

FIGURE 3-22. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-23. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-24. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-25. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITH ARCTIC PACKAGE)​

FIGURE 3-26. DEUTZ TD2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP​

FIGURE 3-27. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (CHINA III SPECS)​

FIGURE 3-28. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (CHINA III SPECS)​

FIGURE 3-29. DEUTZ TD2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (CHINA IV SPECS)​

FIGURE 3-30. DEUTZ TD2.9L4 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-31. DEUTZ TD2.9L4 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-32. DEUTZ TD2.9L4 ENGINE ASSEMBLY (STAGE V)​

FIGURE 3-33. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA III SPECS)​

FIGURE 3-34. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA IV SPECS)(WITHOUT DIESEL PARTICULATE FILTER)​

FIGURE 3-35. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA IV SPECS)(WITH DIESEL PARTICULATE FILTER)​

FIGURE 3-36. DEUTZ TD2.9L4 ENGINE COMPONENTS​

FIGURE 3-37. DEUTZ TD2.9L4 ENGINE COMPONENTS (STAGE V)​

FIGURE 3-38. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA III SPECS)​

FIGURE 3-39. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA IV SPECS)​

FIGURE 3-40. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES)​

FIGURE 3-41. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 (STAGE V) ENGINES)​

FIGURE 3-42. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES) (CHINA III & CHINA IV SPECS)​

FIGURE 3-43. BREATHER HEATER INST (DEUTZ TD2.9L4 ENGINES)​

FIGURE 3-44. FORD ENGINE INSTALLATION - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-45. FORD ENGINE INSTALLATION - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-46. FORD ENGINE AND PUMP SUB-ASSEMBLY - DANFOSS VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-47. FORD ENGINE AND PUMP SUB-ASSEMBLY - HENGLI VARIABLE PUMP (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-48. FORD ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-49. FORD ENGINE PREP ASSEMBLY​

FIGURE 3-50. FORD ENGINE BRACKETS AND EXHAUST MANIFOLD INSTALLATION​

FIGURE 3-51. FORD ENGINE DRIVE BELT INSTALLATION (MACHINES WITHOUT GENERATOR)​

FIGURE 3-52. FORD ENGINE COMPONENTS​

FIGURE 3-53. PUMP COUPING KIT (DEUTZ ENGINES)​

FIGURE 3-54. HYDROSTATIC PUMP ASSEMBLY​

FIGURE 3-55. VARIABLE PUMP ASSEMBLY - DANFOSS​

FIGURE 3-56. VARIABLE PUMP ASSEMBLY - HENGLI​

FIGURE 3-57. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 ENGINES​

FIGURE 3-58. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 3-59. EXHAUST PIPE INSTALLATION - FORD DF 2.5L ENGINES​

FIGURE 3-60. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-61. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011​

FIGURE 3-62. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2.9L4​

FIGURE 3-63. FUEL FILTER ASSEMBLY (DEUTZ TD2.9L4 ENGINES)​

FIGURE 3-64. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITHOUT GENERATORS)​

FIGURE 3-65. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITH GENERATORS)​

FIGURE 3-66. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES WITH ABS HOODS​

FIGURE 3-67. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES WITH STEEL HOODS​

FIGURE 3-68. ENGINE TRAY JACK INSTALLATION - DEUTZ ENGINES​

FIGURE 3-69. ENGINE TRAY JACK INSTALLATION - FORD ENGINES​

FIGURE 3-70. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-71. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES​

FIGURE 3-72. 2500W/110V/60HZ GENERATOR INSTALLATION - FORD ENGINES​

FIGURE 3-73. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-74. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-75. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-76. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 3-77. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES​

FIGURE 3-78. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-79. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-80. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 3-81. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 3-82. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION – FORD DF 2.5L ENGINES​

SECTION 4 - BOOM

FIGURE 4-1. BOOMS AND CYLINDERS INSTALLATION (800S)​

FIGURE 4-2. BOOMS AND CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH 03 OR 13) (860SJ)​

FIGURE 4-3. BOOMS AND CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 4-4. MAIN BOOM ASSEMBLY (800S)​

FIGURE 4-5. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03 OR 13) (860SJ)​

FIGURE 4-6. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 4-7. JIB ASSEMBLY (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 4-8. JIB ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-9. ROTATOR ASSEMBLY (800S)​

FIGURE 4-10. ROTATOR ASSEMBLY (860SJ)​

FIGURE 4-11. PLATFORM SUPPORT INSTALLATION​

FIGURE 4-12. POWER TRACK INSTALLATION - MAIN BOOM (800S)​

FIGURE 4-13. POWER TRACK INSTALLATION - MAIN BOOM (ALL SPECS EXCEPT CHINA SPECS) (MACHINES WITH SN STARTING WITH B3) (860SJ)​

FIGURE 4-14. POWER TRACK INSTALLATION - MAIN BOOM (ALL SPECS EXCEPT CHINA SPECS) (MACHINES WITH SN STARTING WITH 03) (860SJ)​

FIGURE 4-15. POWER TRACK INSTALLATION - MAIN BOOM (CHINA SPECS) (860SJ)​

FIGURE 4-16. POWER TRACK SUPPORT BRACKET INSTALLATION - MAIN BOOM (860SJ)​

FIGURE 4-17. CONTROL VALVE INSTALLATION (800S)​

FIGURE 4-18. CONTROL VALVE INSTALLATION (860SJ)​

FIGURE 4-19. PLATFORM VALVE ASSEMBLY (800S)​

FIGURE 4-20. PLATFORM VALVE ASSEMBLY (860SJ)​

FIGURE 4-21. LEVEL SENSOR SWITCH INSTALLATION​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 3FT (76CM X 1M)​

FIGURE 5-2. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 4FT (76CM X 1.22M)​

FIGURE 5-3. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 5FT (76CM X 1.52M)​

FIGURE 5-4. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-5. PLATFORM ASSEMBLY WITH DROP BAR - 36IN X 6FT (91.5CM X 1.83M) (SHIPYARD MACHINES)​

FIGURE 5-6. PLATFORM ASSEMBLY WITH DROP BAR - 36IN X 6FT (91.5CM X 1.83M) (SHIPYARD MACHINES WITH PLATFORM BUMPERS REQIRED)​

FIGURE 5-7. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-8. PLATFORM ASSEMBLY WITH GATE - 30IN X 4FT (76CM X 1.22M)​

FIGURE 5-9. PLATFORM ASSEMBLY WITH GATE - 30IN X 5FT (76CM X 1.52M)​

FIGURE 5-10. PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-11. PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-12. PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-13. PLATFORM ASSEMBLY WITH 3 DROP BARS (TRI-ENTRY) - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-14. PLATFORM ASSEMBLY WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-15. PLATFORM ASSEMBLY WITH 3 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-16. PLATFORM ASSEMBLY WITH FALL ARREST (6FT)​

FIGURE 5-17. PLATFORM ASSEMBLY WITH FALL ARREST (8FT)​

FIGURE 5-18. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION​

FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY​

FIGURE 5-20. FOOTSWITCH ASSEMBLY​

FIGURE 5-21. CONTROLLER ASSEMBLY - LIFT/SWING​

FIGURE 5-22. CONTROLLER ASSEMBLY- DRIVE/STEER​

FIGURE 5-23. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)​

FIGURE 5-24. FALL ARREST INSTALLATION (BOLT-ON) (6FT/1.82M PLATFORM)​

FIGURE 5-25. FALL ARREST INSTALLATION (BOLT-ON) (8FT/2.4M PLATFORM)​

FIGURE 5-26. FALL ARREST INSTALLATION (BOLT-ON) (6FT/1.82M TRI-ENTRY PLATFORM)​

FIGURE 5-27. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03 OR 13)​

FIGURE 5-28. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-29. JIB SWITCH INSTALLATION (860SJ)​

FIGURE 5-30. SKYEYE INSTALLATION​

FIGURE 5-31. SKYGUARD BAR INSTALLATION​

FIGURE 5-32. SKYLINE INSTALLATION​

FIGURE 5-33. STORAGE TRAY INSTALLATION - CENTER​

FIGURE 5-34. SKYCUTTER INSTALLATION​

FIGURE 5-35. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)​

FIGURE 5-36. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)​

FIGURE 5-37. PLASMA CUTTER ASSEMBLY​

FIGURE 5-38. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-39. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-40. WELDER ASSEMBLY​

FIGURE 5-41. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-42. SKYGLAZIER INSTALLATION (ENGLISH LANGUAGE DECALS)​

FIGURE 5-43. SKYGLAZIER INSTALLATION (SPANISH LANGUAGE DECALS)​

FIGURE 5-44. SKYGLAZIER INSTALLATION (PORTUGUESE LANGUAGE DECALS)​

FIGURE 5-45. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM​

FIGURE 5-46. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL ARREST PLATFORM​

FIGURE 5-47. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM​

FIGURE 5-48. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM​

FIGURE 5-49. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)​

FIGURE 5-50. USB CHARGER INSTALLATION​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (800S)​

FIGURE 6-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ)​

FIGURE 6-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ)​

FIGURE 6-6. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ)​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB (860SJ)​

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB (860SJ)​

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - MAIN BOOM (800S)​

FIGURE 6-10. LIFT CYLINDER ASSEMBLY - MAIN BOOM (860SJ)​

FIGURE 6-11. LIFT CYLINDER ASSEMBLY - MAIN BOOM (860SJ)​

FIGURE 6-12. STEER CYLINDER ASSEMBLY​

FIGURE 6-13. STEER CYLINDER ASSEMBLY​

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (800S)​

FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY (860SJ)​

FIGURE 6-16. TELESCOPE CYLINDER ASSEMBLY (860SJ)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)​

FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE (2WD)​

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (2WD)​

FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (4WD WITHOUT ARCTIC PACKAGE)​

FIGURE 7-5. HYDRAULIC DIAGRAM - DRIVE (4WD WITH ARCTIC PACKAGE)​

FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (800S)​

FIGURE 7-7. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (800S)​

FIGURE 7-8. HYDRAULIC DIAGRAM - STANDARD (WITHOUT TOW BAR PACKAGE) (860SJ)​

FIGURE 7-9. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (800S)​

FIGURE 7-10. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (800S)​

FIGURE 7-11. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (860SJ)​

FIGURE 7-12. HYDRAULIC DIAGRAM - STANDARD (WITH TOW BAR PACKAGE) (860SJ)​

FIGURE 7-13. HYDRAULIC DIAGRAM - 2WD/2WS WITH TOW BAR PACKAGE​

FIGURE 7-14. HYDRAULIC DIAGRAM - 4WD/2WS WITH TOW BAR PACKAGE​

FIGURE 7-15. HYDRAULIC DIAGRAM - 4WD/2WS WITH TOW BAR PACKAGE/WITH ARCTIC PACKAGE​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI RECEPTACLE (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, CSA & JAPANESE SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (ANSI EXPORT, AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT GENERATOR) (CHINA SPECS)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)​

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)​

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (CE & UK CA SPECS) (MACHINES WITH 2500W GENERATOR OR NO GENERATOR OPTION)​

FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (CE & UK CA SPECS) (MACHINES WITH 4000W GENERATOR)​

FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V (2X4 BOX & COVER ONLY - LOCALLY SUPPLIED RECEPTACLE) (4000W GENERATOR)​

FIGURE 8-21. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI, ANSI EXPORT AND CSA SPECS WITH 4000W SKYPOWER GENERATOR)​

FIGURE 8-22. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI AND CSA SPECS WITH 7500W SKYPOWER GENERATOR)​

FIGURE 8-23. AC CABLE WITH 16 AMP BREAKER INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (CE & UK CA SPECS)​

FIGURE 8-24. AC CABLE WITH 10 AMP BREAKER INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR) (CE & UK CA SPECS)​

FIGURE 8-25. ANALYZER CABLE HARNESS​

FIGURE 8-26. BEACON CONTROL HARNESS (BLUE AND RED STROBE LIGHTS)​

FIGURE 8-27. BATTERY DISCONNECT SWITCH INSTALLATION​

FIGURE 8-28. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (ALL SPECS) (800S)​

FIGURE 8-29. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (800S)​

FIGURE 8-30. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (800S)​

FIGURE 8-31. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (ALL SPECS) (800S)​

FIGURE 8-32. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (800S)​

FIGURE 8-33. BOOM CABLES INSTALLATION - WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ)​

FIGURE 8-34. BOOM CABLES INSTALLATION - WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT AND CSA SPECS) (860SJ)​

FIGURE 8-35. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (860SJ)​

FIGURE 8-36. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE (ALL SPECS) (860SJ)​

FIGURE 8-37. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPOERT AND CSA SPECS) (860SJ)​

FIGURE 8-38. BOOM CABLES INSTALLATION - WITHOUT AC CABLES (CHINA SPECS) (860SJ)​

FIGURE 8-39. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (800S)​

FIGURE 8-40. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (800S)​

FIGURE 8-41. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (860SJ)​

FIGURE 8-42. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (860SJ)​

FIGURE 8-43. BOOM CABLE (TOWER BOOM) (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-44. BOOM CABLE (TOWER BOOM) (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-45. BREAKER BOX KIT - ONE DOUBLE 16AMP BREAKER (CE & UK CA SPECS WITHOUT 7500W GENERATOR)​

FIGURE 8-46. BREAKER BOX KIT - ONE DOUBLE 16AMP BREAKER (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-47. BREAKER BOX KIT - 10 AMP (CE & UK CA SPECS WITHOUT 7500W GENERATOR)​

FIGURE 8-48. ENGINE HARNESS - DEUTZ D2011 ENGINES (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS)​

FIGURE 8-49. ENGINE HARNESS - DEUTZ D2011 ENGINES (CE & UK CA SPECS)​

FIGURE 8-50. ENGINE HARNESS - DEUTZ TD2.9L4 AND DEUTZ 2.9L4 (STAGE V) ENGINES​

FIGURE 8-51. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES & CHINA IV ENGINES WITHOUT DIESEL PARTICULATE FILTER​

FIGURE 8-52. ENGINE HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINES & CHINA IV ENGINES WITH DIESEL PARTICULATE FILTER​

FIGURE 8-53. ENGINE HARNESS - FORD DF 2.5L ENGINES​

FIGURE 8-54. FUEL PUMP HARNESS - DEUTZ TD2.9L4 ENGINES​

FIGURE 8-55. FUEL HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINE​

FIGURE 8-56. GENERATOR TO ENGINE HARNESS - 2500W (FORD ENGINES)​

FIGURE 8-57. GENERATOR TO ENGINE HARNESS - 4000W/50HZ (DEUTZ D2011 ENGINES)​

FIGURE 8-58. GENERATOR TO ENGINE HARNESS - 4000W/60HZ (DEUTZ ENGINES)​

FIGURE 8-59. GENERATOR TO ENGINE HARNESS - 4000W/50HZ (DEUTZ TD2.9L4 ENGINES)​

FIGURE 8-60. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ENGINES)​

FIGURE 8-61. GENERATOR HARNESS - 7500W SKYPOWER (DEUTZ TD2.9L4 T4F ENGINES)​

FIGURE 8-62. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER (FORD DF 2.5L ENGINES)​

FIGURE 8-63. GENERATOR TO REAR OF BOOM HARNESS - 110V​

FIGURE 8-64. GENERATOR TO REAR OF BOOM HARNESS - 220V​

FIGURE 8-65. GROUND CONTROL BOX HARNESS​

FIGURE 8-66. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-67. HOLDING VALVE/LIFT DUMP HARNESS ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 8-68. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-69. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-70. RECEPTACLE BOX KIT - 110V IEC YELLOW WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-71. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-72. RECEPTACLE BOX KIT - 220V IEC BLUE WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-73. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE & UK CA SPEC)​

FIGURE 8-74. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX WITH 2500W GENERATOR (CE & UK CA SPEC)​

FIGURE 8-75. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2X4 BOX (CE & UK CA SPEC)​

FIGURE 8-76. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2X4 BOX WITH 2500W GENERATOR (CE & UK CA SPEC)​

FIGURE 8-77. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND (CE & UK CA SPECS)​

FIGURE 8-78. RECEPTACLE BOX KIT - 220V AFSINT107 KEYED GROUND 2X4 BOX WITH 2500W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-79. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-80. SKYEYE RECEIVER HARNESS​

FIGURE 8-81. SKYEYE EMITTER HARNESS​

FIGURE 8-82. SKYLINE HARNESS​

FIGURE 8-83. SKYGUARD INTERFACE HARNESS​

FIGURE 8-84. TILT SENSOR HARNESS​

FIGURE 8-85. VALVE HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION (ANSI SPECS) (800S)​

FIGURE 9-2. DECAL INSTALLATION (AUSTRALIAN SPECS) (800S)​

FIGURE 9-3. DECAL INSTALLATION (BRAZILIAN SPECS) (800S)​

FIGURE 9-4. DECAL INSTALLATION (CE & UK CA SPECS) (800S)​

FIGURE 9-5. DECAL INSTALLATION (CHINESE SPECS) (800S)​

FIGURE 9-6. DECAL INSTALLATION (CSA SPECS) (800S)​

FIGURE 9-7. DECAL INSTALLATION (JAPANESE SPECS) (800S)​

FIGURE 9-8. DECAL INSTALLATION (KOREAN SPECS) (800S)​

FIGURE 9-9. DECAL INSTALLATION (LATIN AMERICAN SPECS) (800S)​

FIGURE 9-10. DECAL INSTALLATION (ANSI SPECS) (860SJ)​

FIGURE 9-11. DECAL INSTALLATION (AUSTRALIAN SPECS) (860SJ)​

FIGURE 9-12. DECAL INSTALLATION (BRAZILIAN SPECS) (860SJ)​

FIGURE 9-13. DECAL INSTALLATION (CE & UK CA SPECS) (860SJ)​

FIGURE 9-14. DECAL INSTALLATION (CHINESE SPECS) (860SJ)​

FIGURE 9-15. DECAL INSTALLATION (CSA SPECS) (860SJ)​

FIGURE 9-16. DECAL INSTALLATION (JAPANESE SPECS) (860SJ)​

FIGURE 9-17. DECAL INSTALLATION (KOREAN SPECS) (860SJ)​

FIGURE 9-18. DECAL INSTALLATION (LATIN AMERICAN SPECS) (860SJ)​

FIGURE 9-19. DECAL INSTALLATION - OPTIONS​

FIGURE 9-20. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-21. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX