JLG Boom Lift 800AJ Operation Safety Manual 31223029

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JLG Boom Lift 800AJ Operation Safety Manual 31223029
Size: 17.55 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG 800AJ Boom Lift
Part Number: 31223029
Publication Date: 2024
Number of Pages: 160 Pages

Contents:
800AJ 2401 cover page
Foreword
800AJ 2401 revision log

Other Publications Available​

Safety Precautions

General​

Pre-Operation​

1.2.1 Operator Training and Knowledge​

1.2.2 Workplace Inspection​

1.2.3 Machine Inspection​

Operation​

1.3.1 General​

1.3.2 Trip and Fall Hazards​

1.3.3 Electrocution Hazards​

1.3.4 Tipping Hazards​

1.3.5 Crushing and Collision Hazards​

Towing, Lifting, and Hauling​

Maintenance​

1.5.1 Maintenance Hazards​

1.5.2 Battery Hazards​

User Responsibilities, Machine Preparation, and Inspection

Personnel Training​

2.1.1 Operator Training​

2.1.2 Training Supervision​

2.1.3 Operator Responsibility​

2.1.4 Machine Familiarization​

Preparation, Inspection and Maintenance​

Machine Components​

Pre-Start Inspection​

Walk-Around Inspection​

2.5.1 General​

Function Check​

SkyGuard® Function Check​

Oscillating Axle Lockout Test (If Equipped)​

Machine Controls and Indicators

General​

Controls and Indicators​

Ground Control Station​

3.3.1 Ground Control Station Functions​

800AJ Ground Control Indicator​

3.4.1 Ground Control Indicator Panel Functions​

800AJ Platform Control Station​

3.5.1 Platform Control Station Functions​

800AJ Platform Control Indicator​

3.6.1 Platform Control Indicator Panel Functions​

Beacons (With SkyGuard)​

3.7.1 ClearSky® LED Motion / Amber Beacon (CS550)​

3.7.2 Amber Beacon​

3.7.3 Blue or Red SkyGuard® Beacon​

Machine Operation

General AJ 360 Continuous Swing​

Operating Characteristics and Limitations - 800AJ​

4.2.1 Capacities​

4.2.2 Platform Load Sensing System (LSS)​

4.2.3 Stability​

Engine Operation​

4.3.1 Starting Procedure​

4.3.2 Shutdown Procedure​

Air Shutoff Valve (ASOV)​

Fuel Reserve / Shut-Off System​

Diesel Particulate Filter (If Equipped)​

800AJ/800AJ HC3 Traveling (Grade/Side Slope)​

4.7.1 Traveling on a Grade​

Traveling (Driving)​

4.8.1 Traveling Forward and Reverse​

Steering​

Platform - Standard Booms​

4.10.1 Platform Level Adjustment​

4.10.2 Platform Rotation​

Boom - 800AJ​

4.11.1 Swinging the Boom​

4.11.2 Raising and Lowering the Tower Boom​

4.11.3 Raising and Lowering the Main Boom​

4.11.4 Telescoping the Main Boom​

Function Speed Control - AJ Core Boom​

USB Charging Port​

ClearSky Smart Fleet​

Access Control (Boom)​

Machine Safety System Override (MSSO) (If Equipped)​

SkyGuard Activation/Deactivation - AJ​

Shut Down And Park​

Lifting And Tie Down​

4.19.1 Lifting​

4.19.2 Tie Down​

800AJ​

Oscillating Axle Lockout Test (If Equipped)​

Tow Bar (If Equipped)​

Dual Fuel System (Gas Engine Only)​

4.23.1 Description​

4.23.2 Changing From Gasoline to LP Gas​

4.23.3 Changing From LP Gas to Gasoline​

Re-Synchronize Upright​

4.24.1 Releveling Valve​

800AJ Safety Decals​

4.25.1 Safety Decal Locations and Legend​

Emergency Procedures

General​

Incident Notification - Boom​

Emergency Operation​

5.3.1 Operator Unable to Control Machine​

5.3.2 Platform or Boom Caught Overhead​

Emergency Towing Procedures​

ClearSky Smart Fleet - Locked Out State​

Machine Safety System Override (MSSO)​

Accessories

800AJ Accessory Table​

Bolt-On External Fall Arrest​

6.2.1 Inspection Before Use​

Cable Ladder Carrier​

Fabric Mesh to Mid/Top Rail​

Fall Arrest Platform​

6.5.1 Safety Precautions​

Pipe Racks​

6.6.1 Capacity Specifications (Australia Only)​

6.6.2 Safety Precautions​

6.6.3 Preparation and Inspection​

6.6.4 Operation​

Platform Mesh to Mid/Top Rail​

Platform Mid Rail Deck​

6.8.1 Accessory Installation​

6.8.2 Access to Manual Box​

Platform Work Lights​

Platform Work Surface​

Portable Work Light​

SkyAir​

6.12.1 Compressor Specifications​

6.12.2 Accessory Ratings​

6.12.3 Safety Precautions​

6.12.4 Preparation and Inspection​

6.12.5 Operation​

SkyCutter​

6.13.1 Safety Precautions​

6.13.2 Generator Output​

6.13.3 Preparation and Inspection​

6.13.4 Operation​

6.13.5 Accessory Ratings​

SkyGlazier​

6.14.1 Capacity Specifications​

6.14.2 Safety Precautions​

6.14.3 Preparation and Inspection​

6.14.4 Operation​

SkyPower 7.5kW and Generator 4kW​

6.15.1 Output​

6.15.2 Safety Precautions​

6.15.3 Preparation and Inspection​

6.15.4 Operation​

SkySense​

6.16.1 Preparation and Inspection​

6.16.2 Operation​

6.16.3 SkySense Platform Panel Indicators​

6.16.4 SkySense Alarm​

6.16.5 SkySense Override Button​

6.16.6 SkySense Coverage Areas​

SkySense Platform Bumper Padding​

SkyWelder​

6.18.1 Operation​

6.18.2 Generator Output​

6.18.3 Welding Accessories​

6.18.4 Safety Precautions​

6.18.5 Preparation and Inspection​

Soft Touch​

General Specifications and Operator Maintenance

General​

800AJ Operating Specifications​

7.2.1 Operating Specifications​

7.2.2 Tires​

7.2.3 Capacities​

7.2.4 Engine Data​

7.2.5 Critical Stability Weights​

7.2.6 Hydraulic Oil​

Hydraulic Oil Operation Chart​

Engine Operating Temperature Specifications​

Operator Maintenance and Lubrication Diagram 800AJ Series​

Operator Maintenance 800AJ/800AJ HC3​

Tires and Wheels - 10 Lug Nuts​

7.7.1 Tire Damage​

7.7.2 Tire Replacement​

7.7.3 Wheel Replacement​

7.7.4 Wheel Installation​

Propane Fuel System Pressure Relief​

Propane Fuel Filter Replacement​

7.9.1 Removal​

7.9.2 Installation​

Radio Frequency (RF) Information​

7.10.1 Federal Communications Commission (FCC)​

7.10.2 Innovation, Science and Economic Development (ISED)​

Supplemental Information Only Applicable to CE/UKCA​

800AJ/800AJ HC3 EC Declaration of Conformity​

800AJ/800AJ HC3 UKCA Declaration of Conformity​