JLG Boom Lift 800AJ HC3 Parts Manual 3122565300

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JLG Boom Lift 800AJ HC3 Parts Manual 3122565300
Size: 52.69 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 800AJ HC3 Boom Lift
Part Number: 3122565300
Publication Date: 2025
Number of Pages: 724 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION (WITHOUT TOW PACKAGE)​

FIGURE 1-2. AXLE INSTALLATION (WITH TOW PACKAGE)​

FIGURE 1-3. STEER INSTALLATION (WITHOUT TOW PACKAGE)​

FIGURE 1-4. STEER INSTALLATION (WITH TOW PACKAGE)​

FIGURE 1-5. WHEEL DRIVE AND FRAME VALVES INSTALLATION​

FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY​

FIGURE 1-8. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED TIRE​

FIGURE 1-9. TIRE AND WHEEL INSTALLATION 18-625 NHS FOAM-FILLED NON-MARKING TIRE​

FIGURE 1-10. TIRE AND WHEEL INSTALLATION 18-22.5 NHS FOAM-FILLED TURF/SAND TIRE​

FIGURE 1-11. LP TANK BRACKETS INSTALLATION​

FIGURE 1-12. FRAME SHIELDS INSTALLATION​

FIGURE 1-13. TOW PACKAGE INSTALLATION (ANSI & ANSI EXPORT SPECS)​

FIGURE 1-14. TOW PACKAGE INSTALLATION (CE & UK CA SPECS)​

FIGURE 1-15. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION​

FIGURE 2-2. CONTROL VALVE ASSEMBLY​

FIGURE 2-3. SWING DRIVE INSTALLATION​

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY​

FIGURE 2-5. TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-6. TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-7. TURNTABLE LOCK INSTALLATION​

FIGURE 2-8. ROTARY COUPLING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-9. ROTARY COUPLING INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-10. ROTARY COUPLING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-11. TANK INSTALLATION - DIESEL MACHINES (WITH PLASTIC FUEL TANK) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-12. TANK INSTALLATION - DIESEL MACHINES (WITH PLASTIC FUEL TANK) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-13. TANK INSTALLATION - DIESEL MACHINES (WITH STEEL FUEL TANK) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-14. TANK INSTALLATION - DIESEL MACHINES (WITH STEEL FUEL TANK) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-15. TANK INSTALLATION - GAS MACHINES​

FIGURE 2-16. HYDRAULIC TANK ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-17. HYDRAULIC TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-18. AUXILIARY POWER INSTALLATION - WITHOUT BATTERY DISCONNECT​

FIGURE 2-19. AUXILIARY POWER INSTALLATION - WITH BATTERY DISCONNECT​

FIGURE 2-20. AUXILIARY POWER PUMP/MOTOR ASSEMBLY​

FIGURE 2-21. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES (WITHOUT TOWER STOW)​

FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES (WITH TOWER STOW)​

FIGURE 2-23. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) ENGINES (WITHOUT TOWER STOW)​

FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY - WITH DEUTZ TD2.9L4 (STAGE V) ENGINES (WITH TOWER STOW)​

FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY - WITH FORD ENGINES (WITHOUT TOWER STOW)​

FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY - WITH FORD ENGINES (WITH TOWER STOW)​

FIGURE 2-27. LIGHT PANEL INSTALLATION​

FIGURE 2-28. ALARM INSTALLATION​

FIGURE 2-29. EXHAUST COVER AND HEAT SHIELDS INSTALLATION - STEEL HOODS (DEUTZ ENGINES)​

FIGURE 2-30. EXHAUST COVER INSTALLATION - STEEL HOODS (FORD ENGINES)​

FIGURE 2-31. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES)​

FIGURE 2-32. HOODS INSTALLATION - ABS (DEUTZ TD2.9L4 (STAGE V) ENGINES)​

FIGURE 2-33. HOODS INSTALLATION - STEEL (DEUTZ ENGINES)​

FIGURE 2-34. HOODS INSTALLATION - STEEL (DEUTZ ENGINES)​

FIGURE 2-35. HOODS INSTALLATION - STEEL (FORD ENGINES)​

FIGURE 2-36. HOODS INSTALLATION - STEEL (FORD ENGINES)​

FIGURE 2-37. SKYAIR AIR COMPRESSOR INSTALLATION (ANSI & CSA SPECS)​

FIGURE 2-38. SKYAIR AIR COMPRESSOR INSTALLATION (ANSI EXPORT SPECS)​

FIGURE 2-39. AIR COMPRESSOR ASSEMBLY​

FIGURE 2-40. WHITE NOISE ALARM INSTALLATION - ADJUSTABLE AMBIENT​

FIGURE 2-41. WHITE NOISE MOTION ALARM INSTALLATION - AMBIENT​

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ TD2.9L4 (STAGE V) ENGINE INSTALLATION​

FIGURE 3-2. DEUTZ TD2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY​

FIGURE 3-3. DEUTZ TD2.9L4 (STAGE V) ENGINE ASSEMBLY​

FIGURE 3-4. DEUTZ TD2.9L4 (STAGE V) ENGINE COMPONENTS​

FIGURE 3-5. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE) (WITH STEEL HOODS)​

FIGURE 3-6. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE) (WITH PLASTIC HOODS)​

FIGURE 3-7. DEUTZ TD2.9L4 (UN R96) ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-8. DEUTZ TD2.9L4 (UN R96) ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-9. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITH ARCTIC PACKAGE) (STEEL HOODS)​

FIGURE 3-10. DEUTZ TD2.9L4 (UN R96) ENGINE INSTALLATION (WITH ARCTIC PACKAGE) (PLASTIC HOODS)​

FIGURE 3-11. DEUTZ TD2.9L4 (UN R96) ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-12. DEUTZ TD2.9L4 (UN R96) ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-13. DEUTZ TD2.9L4 (UN R96) ENGINE COMPONENTS​

FIGURE 3-14. DEUTZ TD2.9L4 EMR5 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-15. DEUTZ TD2.9L4 EMR5 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-16. DEUTZ TD2.9L4 EMR5 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-17. DEUTZ TD2.9L4 EMR5 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-18. DEUTZ TD2.9L4 EMR5 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-19. DEUTZ TD2.9L4 EMR5 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-20. DEUTZ TD2.9L4 EMR5 ENGINE COMPONENTS​

FIGURE 3-21. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES)​

FIGURE 3-22. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 (UN R96) ENGINES)​

FIGURE 3-23. BREATHER HEATER INSTALLATION​

FIGURE 3-24. FORD ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-25. FORD ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-26. FORD ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-27. FORD ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-28. FORD ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-29. FORD ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-30. FORD ENGINE PREP ASSEMBLY​

FIGURE 3-31. FORD ENGINE BRACKETS AND EXHAUST MANIFOLD INSTALLATION​

FIGURE 3-32. FORD ENGINE COMPONENTS​

FIGURE 3-33. FORD ENGINE DRIVE BELT INSTALLATION (MACHINES WITHOUT GENERATOR)​

FIGURE 3-34. HYDROSTATIC PUMP ASSEMBLY (DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES)​

FIGURE 3-35. HYDROSTATIC PUMP ASSEMBLY (DEUTZ TD2.9L4 (UN R96) & FORD ENGINES)​

FIGURE 3-36. PUMP COUPING KIT (DEUTZ ENGINES)​

FIGURE 3-37. VARIABLE PUMP ASSEMBLY (DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES)​

FIGURE 3-38. VARIABLE PUMP ASSEMBLY (DEUTZ TD2.9L4 (UN R96) & FORD ENGINES)​

FIGURE 3-39. ENGINE HOOD BAFFLE INSTALLATION (WITH ABS HOODS)​

FIGURE 3-40. ENGINE HOOD BAFFLE INSTALLATION (WITH STEEL HOODS)​

FIGURE 3-41. ENGINE TRAY JACK INSTALLATION - DEUTZ ENGINES​

FIGURE 3-42. ENGINE TRAY JACK INSTALLATION - FORD ENGINES​

FIGURE 3-43. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 EMR5 ENGINES​

FIGURE 3-44. EXHAUST PIPE INSTALLATION - DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 3-45. EXHAUST PIPE INSTALLATION - FORD ENGINES​

FIGURE 3-46. FUEL-WATER SEPARATOR INSTALLATION​

FIGURE 3-47. SPARK ARRESTOR INSTALLATION (ALL ENGINES EXCEPT DEUTZ TD2.9L4 (UN R96) ENGINES)​

FIGURE 3-48. SPARK ARRESTOR INSTALLATION (DEUTZ TD2.9L4 (UN R96) ENGINES) (WITH ABS HOODS)​

FIGURE 3-49. SPARK ARRESTOR INSTALLATION (DEUTZ TD2.9L4 (UN R96) ENGINES) (WITH STEEL HOODS)​

FIGURE 3-50. QUICKFIT OIL VALVE (DEUTZ ENGINES)​

FIGURE 3-51. 2500W/110V/60HZ GENERATOR INSTALLATION​

FIGURE 3-52. 2500W/120V/60HZ GENERATOR INSTALLATION​

FIGURE 3-53. 2500W/220V/50HZ GENERATOR INSTALLATION​

FIGURE 3-54. 4000W/50HZ GENERATOR INSTALLATION​

FIGURE 3-55. 4000W/60HZ GENERATOR INSTALLATION​

FIGURE 3-56. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION​

FIGURE 3-57. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 (UN R96) & TD2.9L4 EMR5 ENGINES​

FIGURE 3-58. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - FORD ENGINES​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDER INSTALLATION​

FIGURE 4-2. MAIN BOOM ASSEMBLY​

FIGURE 4-3. TOWER BOOM ASSEMBLY​

FIGURE 4-4. JIB ASSEMBLY​

FIGURE 4-5. PLATFORM ROTATOR ASSEMBLY​

FIGURE 4-6. PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03)​

FIGURE 4-7. PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3)​

FIGURE 4-8. POWER TRACK INSTALLATION - MAIN BOOM​

FIGURE 4-9. POWER TRACK INSTALLATION - TOWER BOOM​

FIGURE 4-10. CONTROL VALVES INSTALLATION​

FIGURE 4-11. CONTROL VALVE ASSEMBLY​

FIGURE 4-12. BOOM VALVES AND PROXIMITY SWITCHES INSTALLATION (WITHOUT TOWER STOW)​

FIGURE 4-13. BOOM VALVES AND PROXIMITY SWITCHES INSTALLATION (WITH TOWER STOW)​

FIGURE 4-14. TRANSPORT POSITION SWITCH INSTALLATION​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY (30IN X 4FT) (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-2. PLATFORM ASSEMBLY (30IN X 4FT) (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-3. PLATFORM ASSEMBLY (30IN X 6FT) (76.2CM X 1.863M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-4. PLATFORM ASSEMBLY (30IN X 6FT) (76.2CM X 1.863M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-5. PLATFORM ASSEMBLY (36IN X 6FT (91.5CM X 1.83M) (WITHOUT FALL ARREST) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-6. PLATFORM ASSEMBLY (36IN X 6FT (91.5CM X 1.83M) (WITH FALL ARREST) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-7. PLATFORM ASSEMBLY (36IN X 6FT (91.5CM X 1.83M) (WITHOUT FALL ARREST) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-8. PLATFORM ASSEMBLY (36IN X 6FT (91.5CM X 1.83M) (WITH FALL ARREST) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-9. PLATFORM ASSEMBLY (36IN X 8FT (91.5CM X 2.44M) (WITHOUT FALL ARREST) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-10. PLATFORM ASSEMBLY (36IN X 8FT (91.5CM X 2.44M) (WITH FALL ARREST) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-11. PLATFORM ASSEMBLY (36IN X 8FT (91.5CM X 2.44M) (WITHOUT FALL ARREST) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-12. PLATFORM ASSEMBLY (36IN X 8FT (91.5CM X 2.44M) (WITH FALL ARREST) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-13. PLATFORM ASSEMBLY (36IN X 8FT) (91.5CM X 2.44M) (WITH 1 GATE / 2 DROP BARS (TRI-ENTRY)) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-14. PLATFORM ASSEMBLY (36IN X 8FT) (91.5CM X 2.44M) (WITH 1 GATE / 2 DROP BARS (TRI-ENTRY)) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-15. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-16. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-17. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-18. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-19. CONSOLE AND FOOTSWITCH INSTALLATION (WITHOUT TOWER STOW)​

FIGURE 5-20. CONSOLE AND FOOTSWITCH INSTALLATION (WITH TOWER STOW)​

FIGURE 5-21. CONSOLE BOX AND FOOTSWITCH ASSEMBLY (WITHOUT TOWER STOW)​

FIGURE 5-22. CONSOLE BOX AND FOOTSWITCH ASSEMBLY (WITH TOWER STOW)​

FIGURE 5-23. FALL ARREST INSTALLATION - 30IN X 4FT (76CM X 1.22M) PLATFORM​

FIGURE 5-24. FALL ARREST INSTALLATION - 30IN X 6FT (76CM X 1.83M) PLATFORM​

FIGURE 5-25. FALL ARREST INSTALLATION - 36IN X 6FT (91.5CM X 1.83M) PLATFORM​

FIGURE 5-26. FALL ARREST INSTALLATION - 36IN X 8FT (91.5CM X 2.4M) PLATFORM​

FIGURE 5-27. FOOTSWITCH ASSEMBLY​

FIGURE 5-28. JIB SWITCH INSTALLATION​

FIGURE 5-29. LIGHT PANEL INSTALLATION​

FIGURE 5-30. MANUAL STORAGE BOX INSTALLATION​

FIGURE 5-31. PLATFORM BEACON INSTALLATION​

FIGURE 5-32. SKYLINE INSTALLATION​

FIGURE 5-33. SKYGLAZIER INSTALLATION​

FIGURE 5-34. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-35. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-36. WELDER ASSEMBLY​

FIGURE 5-37. SKYWELDER PREP PACKAGE​

FIGURE 5-38. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M PLATFORM​

FIGURE 5-39. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL ARREST PLATFORM​

FIGURE 5-40. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM​

FIGURE 5-41. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM​

FIGURE 5-42. STORAGE TRAY INSTALLATION​

FIGURE 5-43. USB CHARGER INSTALLATION (SN 0300332875 to Present)​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. JIB CYLINDER ASSEMBLY​

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - UPRIGHT​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB LEVEL​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MASTER​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - TOWER BOOM​

FIGURE 6-8. STEER CYLINDER ASSEMBLY​

FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)​

FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE (WITHOUT TOWBAR PACKAGE) (DEUTZ TD2.9L4 (UN R96) ENGINES) (FORD ENGINES WITH ARCTIC PACKAGE))​

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE (WITHOUT TOWBAR PACKAGE) (DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES) (FORD ENGINES WITHOUT ARCTIC PACKAGE)​

FIGURE 7-4. HYDRAULIC DIAGRAM - DRIVE (WITH TOWBAR PACKAGE) (DEUTZ TD2.9L4 (UN R96) ENGINES) (FORD ENGINES WITH ARCTIC PACKAGE))​

FIGURE 7-5. HYDRAULIC DIAGRAM - DRIVE (WITH TOWBAR PACKAGE) (DEUTZ TD2.9L4 (STAGE V) & TD2.9L4 EMR5 ENGINES) (FORD ENGINES WITHOUT ARCTIC PACKAGE)​

FIGURE 7-6. HYDRAULIC DIAGRAM - STANDARD​

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL LAYOUT​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (WITHOUT GENERATOR)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V GFI RECEPTACLE​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 240V (2X4 BOX & COVER ONLY - LOCALLY SUPPLIED RECEPTACLE)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 240V AFSNIT 107 KEYED GROUND (WITHOUT GENERATOR)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 240V AFSNIT 107 KEYED GROUND (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 240V IEC BLUE (WITHOUT GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 240V IEC BLUE (MACHINES WITH 4000W/50HZ GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 240V CEE7 POST GROUND (WITHOUT GENERATOR)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 240V CEE7 POST GROUND (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V CEE7 SIDE GROUND (WITHOUT GENERATOR)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V CEE7 SIDE GROUND (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (WITH 4000W GENERATORS)​

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (WITH 7500W SKYPOWER GENERATORS)​

FIGURE 8-17. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT GENERATOR)​

FIGURE 8-18. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITH 4000W/60HZ GENERATOR)​

FIGURE 8-19. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITH 7500W SKYPOWER GENERATORS)​

FIGURE 8-20. BATTERY DISCONNECT​

FIGURE 8-21. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (50HZ)​

FIGURE 8-22. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (60HZ)​

FIGURE 8-23. BOOM CABLES INSTALLATION - WITH 7500W SKYPOWER GENERATORS​

FIGURE 8-24. BOOM CABLE - MAIN BOOM​

FIGURE 8-25. BOOM CABLE - TOWER BOOM​

FIGURE 8-26. BOOM VALVE HARNESS​

FIGURE 8-27. BREAKER BOX INSTALLATION (ANSI EXPORT SPECS)​

FIGURE 8-28. BREAKER BOX INSTALLATION (CE & UK CA SPECS)​

FIGURE 8-29. BREAKER BOX KIT (WITHOUT 4000W/50HZ GENERATOR)​

FIGURE 8-30. BREAKER BOX KIT (WITH 4000W/50HZ GENERATOR)​

FIGURE 8-31. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 8-32. CSB HARNESS​

FIGURE 8-33. ECU POWER JUMPER HARNESS​

FIGURE 8-34. ENGINE HARNESS - DEUTZ ENGINES​

FIGURE 8-35. FUEL HARNESS - DEUTZ ENGINES​

FIGURE 8-36. FUEL FILTER HARNESS - DEUTZ TD2.9L4 (STAGE V) ENGINES​

FIGURE 8-37. GENERATOR TO CONTROL BOX HARNESS - 4000W GENERATOR​

FIGURE 8-38. GENERATOR TO CONTROL BOX HARNESS - 7500W SKYPOWER GENERATOR​

FIGURE 8-39. GENERATOR TO ENGINE HARNESS - 2500W/110V/60HZ GENERATOR​

FIGURE 8-40. GENERATOR TO ENGINE HARNESS - 4000W GENERATOR​

FIGURE 8-41. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ ENGINES)​

FIGURE 8-42. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (FORD ENGINES)​

FIGURE 8-43. GENERATOR TO REAR OF BOOM HARNESS - 110V​

FIGURE 8-44. GENERATOR TO REAR OF BOOM HARNESS - 220V​

FIGURE 8-45. GROUND CONTROL BOX HARNESS​

FIGURE 8-46. GROUND CONTROL ENGINE HARNESS - DEUTZ ENGINES​

FIGURE 8-47. GROUND CONTROL ENGINE HARNESS - FORD ENGINES​

FIGURE 8-48. MID BOOM PROXIMITY SENSOR HARNESS​

FIGURE 8-49. PLATFORM BEACON HARNESS​

FIGURE 8-50. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-51. SKYLINE HARNESS​

FIGURE 8-52. TOWER STOW HARNESS​

FIGURE 8-53. USB HARNESS​

FIGURE 8-54. VALVE HARNESS​

FIGURE 8-55. WHITE NOISE ALARM HARNESS​

FIGURE 8-56. WORKLIGHT HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI SPEC)​

FIGURE 9-2. DECAL INSTALLATION - ENGLISH LANGUAGE (AUSTRALIAN SPEC)​

FIGURE 9-3. DECAL INSTALLATION - ENGLISH LANGUAGE (CE & UK CA SPECS)​

FIGURE 9-4. DECAL INSTALLATION - FRENCH/ENGLISH LANGUAGES​

FIGURE 9-5. DECAL INSTALLATION - JAPANESE/ENGLISH LANGUAGES​

FIGURE 9-6. DECAL INSTALLATION - KOREAN/ENGLISH LANGUAGES​

FIGURE 9-7. DECAL INSTALLATION - PORTUGUESE/ENGLISH LANGUAGES​

FIGURE 9-8. DECAL INSTALLATION - SPANISH/ENGLISH LANGUAGES​

FIGURE 9-9. DECAL INSTALLATION - OPTIONS​

FIGURE 9-10. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-11. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORES/KITS​

PART NUMBER INDEX