JLG Boom Lift 600S 660SJ Parts Manual 3122560500

Hyundai · Jun 21, 2026

JLG Boom Lift 600S 660SJ Parts Manual 3122560500
Size: 92.86 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 600S, 660SJ Boom Lift
Part Number: 3122560500
Publication Date: 2025
Number of Pages: 1170 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FRONT

FIGURE 1-2. AXLE INSTALLATION - REAR (4WS ONLY)

FIGURE 1-3. AXLE INSTALLATION

FIGURE 1-4. STEER INSTALLATION - WITHOUT TOW PACKAGE

FIGURE 1-5. STEER INSTALLATION - WITH TOW PACKAGE

FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD/2WS

FIGURE 1-7. WHEEL DRIVE INSTALLATION - 4WD/4WS

FIGURE 1-8. DRIVE MOTOR ASSEMBLY

FIGURE 1-9. DRIVE HUB ASSEMBLY

FIGURE 1-10. TRACTION VALVE ASSEMBLY

FIGURE 1-11. TRACTION VALVE ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-12. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED (AVAILABLE ON ALL SPECS)

FIGURE 1-13. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED NON-MARKING (AVAILABLE ON ALL SPECS)

FIGURE 1-14. TIRE & WHEEL INSTALLATION - 41-18LL X 22.5 FOAM FILLED TURF & SAND (AVAILABLE ON ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 1-15. MATTRACKS INSTALLATION

FIGURE 1-16. LP TANKS AND BRACKETS INSTALLATION (FORD ENGINES)

FIGURE 1-17. FRAME COVERS INSTALLATION - 2WS

FIGURE 1-18. FRAME COVERS INSTALLATION - 4WS

FIGURE 1-19. TOW BAR INSTALLATION

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVE INSTALLATION - WITH 2WS (600S)

FIGURE 2-2. VALVE INSTALLATION - WITH 4WS (600S)

FIGURE 2-3. VALVE INSTALLATION - WITH 2WS (660SJ)

FIGURE 2-4. VALVE INSTALLATION - WITH 4WS (660SJ)

FIGURE 2-5. MAIN VALVE ASSEMBLY - 2WS

FIGURE 2-6. MAIN VALVE ASSEMBLY - 4WS

FIGURE 2-7. AXLE VALVE ASSEMBLY

FIGURE 2-8. SWING DRIVE INSTALLATION

FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-10. TURNTABLE BEARING AND LUBE INSTALLATION

FIGURE 2-11. TURNTABLE LOCK INSTALLATION

FIGURE 2-12. ROTARY COUPLING INSTALLATION - 2WS (600S)

FIGURE 2-13. ROTARY COUPLING ASSEMBLY - 2WS

FIGURE 2-14. ROTARY COUPLING INSTALLATION - 4WS (600S)

FIGURE 2-15. ROTATOR COUPLING INSTALLATION (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 2-16. ROTATOR COUPLING ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 2-17. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-18. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-19. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-20. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-21. TANKS INSTALLATION - GAS MACHINES (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-22. TANKS INSTALLATION - GAS MACHINES (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-23. HYDRAULIC TANK ASSEMBLY (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-24. HYDRAULIC TANK ASSEMBLY

FIGURE 2-25. BATTERY AND AUXILIARY PUMP INSTALLATION

FIGURE 2-26. BATTERY AND AUXILIARY PUMP WITH DISCONNECT SWITCH INSTALLATION

FIGURE 2-27. ELECTRICAL COMPONENTS INSTALLATION- WITH 2WS

FIGURE 2-28. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS

FIGURE 2-30. ELECTRICAL COMPONENTS INSTALLATION - 600S WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 2-31. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS

FIGURE 2-32. ELECTRICAL COMPONENTS INSTALLATION - 660SJ STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS

FIGURE 2-34. ELECTRICAL COMPONENTS INSTALLATION - 660SJ STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 2-35. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 2WS

FIGURE 2-36. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 4WS

FIGURE 2-37. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 2WS

FIGURE 2-38. GROUND CONTROL ASSEMBLY (600S)

FIGURE 2-39. GROUND CONTROL ASSEMBLY - 600S WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (600S)

FIGURE 2-40. GROUND CONTROL ASSEMBLY (660SJ)

FIGURE 2-41. GROUND CONTROL ASSEMBLY - 660SJ WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ)

FIGURE 2-42. HOODS INSTALLATIONS - ABS (DEUTZ D2.9L4 - 49HP ENGINE)

FIGURE 2-43. HOODS INSTALLATIONS - ABS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 2-44. HOOD ASSEMBLY - ENGINE SIDE (ABS)

FIGURE 2-45. HOOD ASSEMBLY - TANK SIDE (ABS)

FIGURE 2-46. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2.9L4 - 49HP ENGINE)

FIGURE 2-47. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 2-48. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-49. HOODS INSTALLATION - STEEL (MACHINES WITH SN STARTING WITH B3) (DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 2-50. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-51. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-52. HOODS ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3) (DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 2-53. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-54. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-55. HOOD INSTALLTION - DCPD (ALL SPECS EXCEPT CHINEESE, CE & UK CA) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-56. HOOD INSTALLTION - DCPD (CHINEESE, CE & UK CA SPECS) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-57. HOOD ASSEMBLY - ENGINE SIDE DCPD (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-58. HOOD ASSEMBLY - TANK SIDE DCPD (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-59. SIDE-SHEET ASSEMBLY - TANK SIDE

FIGURE 2-60. SIDE-SHEET ASSEMBLY - ENGINE SIDE

FIGURE 2-61. KEYSWITCH INSTALLATION -(ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (600S)

FIGURE 2-62. KEYSWITCH INSTALLATION - (CE & UK CA SPECS) (600S)

FIGURE 2-63. KEYSWITCH INSTALLATION - 600S WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (CE & UK CA SPECS) (600S)

FIGURE 2-64. KEYSWITCH INSTALLATION - (ALL SPECS EXCEPT CE & UK CA SPECS) (660SJ)

FIGURE 2-65. KEYSWITCH INSTALLATION - (CE & UK CA SPECS) (660SJ)

FIGURE 2-66. KEYSWITCH INSTALLATION - 660SJ WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (CE & UK CA SPECS) (660SJ)

FIGURE 2-67. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-68. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-69. NOISE REDUCTION PACKAGE (600S)

FIGURE 2-70. NOISE REDUCTION PACKAGE (660SJ)

FIGURE 2-71. TURNTABLE COVERS INSTALLATION

FIGURE 2-72. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)

FIGURE 2-73. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL)

FIGURE 2-74. STROBE LIGHT INSTALLATION - RED (OPTIONAL)

FIGURE 2-75. HOOD PLUGS INSTALLATION (HOODS WITHOUT STROBE LIGHT)

FIGURE 2-76. WHITE NOISE ALARM (AMBIENT) INSTALLATION

FIGURE 2-77. WHITE NOISE ALARM (CONSTANT) INSTALLATION

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-3. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-4. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-5. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-6. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-7. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-8. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-9. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-10. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-11. DEUTZ D2011 ENGINE COMPONENTS

FIGURE 3-12. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION

FIGURE 3-13. DEUTZ D2011 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY

FIGURE 3-14. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY

FIGURE 3-15. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS

FIGURE 3-16. DEUTZ TD2.2L3 (STAGE V) ENGINE INSTALLATION

FIGURE 3-17. DEUTZ TD2.2L3 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY

FIGURE 3-18. DEUTZ TD2.2L3 (STAGE V) ENGINE ASSEMBLY

FIGURE 3-19. DEUTZ TD2.2L3 (STAGE V) ENGINE COMPONENTS

FIGURE 3-20. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES WITH ARCTIC PACKAGE

FIGURE 3-21. DEUTZ D2.9L4 ENGINE INSTALLATION (CHINA IV)

FIGURE 3-22. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (CHINA IV)

FIGURE 3-23. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)

FIGURE 3-24. DUETZ D2.9L4 ENGINE COMPONENTS (CHINA IV)

FIGURE 3-25. DEUTZ D2.9L4 EMR5 (49HP) ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE

FIGURE 3-26. DEUTZ D2.9L4 - EMR5 (49HP) ENGINE AND PUMPS SUB-ASSEMBLY WITHOUT ARCTIC PACKAGE

FIGURE 3-27. DEUTZ D2.9L4 - EMR5 (49HP) ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE

FIGURE 3-28. DEUTZ D2.9L4 - EMR5 (49HP) ENGINE INSTALLATION WITH ARCTIC PACKAGE

FIGURE 3-29. DEUTZ D2.9L4 - EMR5 (49HP) ENGINE AND PUMPS SUB-ASSEMBLY WITH ARCTIC PACKAGE

FIGURE 3-30. DEUTZ D2.9L4 - EMR5 (49HP) ENGINE ASSEMBLY WITH ARCTIC PACKAGE

FIGURE 3-31. ENGINE COMPONENTS - DEUTZ D2.9L4 EMR5 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-32. DEUTZ D2.9L4 - EMR5 (67HP) 600S ENGINE INSTALLATION WITH ARCTIC PACKAGE

FIGURE 3-33. DEUTZ D2.9L4 - EMR5 (67HP) ENGINE AND PUMPS SUB-ASSEMBLY WITH ARCTIC PACKAGE

FIGURE 3-34. DEUTZ D2.9L4 - EMR5 (67HP) ENGINE ASSEMBLY WITH ARCTIC PACKAGE

FIGURE 3-35. DEUTZ D2.9L4 - EMR5 (67HP) 600S ENGINE INSTALLATION WITHOUT ARCTIC PACKAGE

FIGURE 3-36. DEUTZ D2.9L4 - EMR5 (67HP) ENGINE AND PUMPS SUB-ASSEMBLY WITHOUT ARCTIC PACKAGE

FIGURE 3-37. DEUTZ D2.9L4 - EMR5 (67HP) ENGINE ASSEMBLY WITHOUT ARCTIC PACKAGE

FIGURE 3-38. ENGINE COMPONENTS - DEUTZ D2.9L4 EMR5 (67HP) ENGINE

FIGURE 3-39. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-40. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-41. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-42. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-43. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-44. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-45. FORD ENGINE PREP ASSEMBLY

FIGURE 3-46. FORD ENGINE COMPONENTS

FIGURE 3-47. PUMP COUPLING KIT (DEUTZ ENGINES)

FIGURE 3-48. PISTON PUMP ASSEMBLY - ALL ENGINES EXCEPT CHINA IV ENGINES AND DUETZ D2011 ENGINES ON MACHINES WITH SN STARTING WITH B3

FIGURE 3-49. PISTON PUMP ASSEMBLY - CHINA IV ENGINES AND DUETZ D2011 ENGINES ON MACHINES WITH SN STARTING WITH B3

FIGURE 3-50. BELT WITHOUT GENERATOR INSTALLATION (FORD ENGINES)

FIGURE 3-51. EXHAUST PIPE INSTALLATION - (DEUTZ D2011 ENGINES)

FIGURE 3-52. FUEL FILTER INSTALLATION (POLY FUEL TANK)

FIGURE 3-53. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES)

FIGURE 3-54. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-55. FUEL FILTER INSTALLATION (PLASTIC TANK) (DEUTZ D2.9L4 ENGINES)

FIGURE 3-56. FUEL FILTER INSTALLATION (STEEL TANK) (DEUTZ D2.9L4 ENGINES)

FIGURE 3-57. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)

FIGURE 3-58. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.2L3 (STAGE V) ENGINES)

FIGURE 3-59. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-60. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)

FIGURE 3-61. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)

FIGURE 3-62. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.2L3 (STAGE V) ENGINES)

FIGURE 3-63. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 49HP ENGINES)

FIGURE 3-64. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)

FIGURE 3-65. MUFFLER INSTALLATION - SPARK ARRESTING (DEUTZ D2011 ENGINES)

FIGURE 3-66. RADIATOR ASSEMBLY - DUETZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-67. TRAY JACK INSTALLATION (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-68. TRAY JACK INSTALLATION (DEUTZ TD2.2L3 (STAGE V), DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9 (CHINA IV) ENGINES)

FIGURE 3-69. QUICKFIT OIL VALVE (DEUTZ D ENGINES)

FIGURE 3-70. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-71. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-72. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-73. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-74. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-75. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-76. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-77. 2500W GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)

FIGURE 3-78. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-79. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-80. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-81. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-82. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-83. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.2L3 (STAGE V) ENGINE) (OPTIONAL)

FIGURE 3-84. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-85. 7500W SKYPOWER GENERATOR INSTALLATION - 110/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-86. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-87. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-88. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)

FIGURE 3-89. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-90. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.2L3 (STAGE V) ENGINE) (OPTIONAL)

FIGURE 3-91. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION (600S)

FIGURE 4-2. BOOM INSTALLATION (ALL SPECS EXCEPT CHINESE SPEC) (660SJ)

FIGURE 4-3. BOOM INSTALLATION (1K63FT) (660SJ)

FIGURE 4-4. BOOM INSTALLATION (CHINESE SPEC ONLY) (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 4-5. BOOM INSTALLATION (CHINESE SPEC ONLY) (MACHINES WITH SN STARTING WITH B3 EXPECT CE AND CHINA SPECS) (660SJ)

FIGURE 4-6. BOOM ASSEMBLY (600S)

FIGURE 4-7. BOOM ASSEMBLY (ALL SPECS EXCEPT CHINESE SPEC) (660SJ)

FIGURE 4-8. BOOM ASSEMBLY (1K63FT) (660SJ)

FIGURE 4-9. BOOM ASSEMBLY (CHINESE SPEC ONLY) (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 4-10. BOOM ASSEMBLY (CHINESE SPEC ONLY) (MACHINES WITH SN STARTING WITH B3 EXPECT CE AND CHINA SPECS) (660SJ)

FIGURE 4-11. JIB ASSEMBLY - STANDARD (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 4-12. JIB ASSEMBLY - STANDARD (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 4-13. JIB ASSEMBLY (1K63FT) (660SJ)

FIGURE 4-14. PLATFORM ROTATOR ASSEMBLY (600S)

FIGURE 4-15. PLATFORM ROTATOR ASSEMBLY (1K63FT) (660SJ)

FIGURE 4-16. PLATFORM ROATOR ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 4-17. PLATFORM ROATOR ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 4-18. POWER TRACK INSTALLATION - 600S & 660SJ STANDARD

FIGURE 4-19. POWER TRACK INSTALLATION - WITH PLASTIC CLAMP (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-20. POWER TRACK INSTALLATION - WITH STEEL CLAMP (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-21. POWER TRACK INSTALLATION - WITH STEEL CLAMPS (MACHINES WITH SN STARTING WITH B3)(ALL SPECS EXCEPT CHINEESE) (660SJ)

FIGURE 4-22. POWER TRACK INSTALLATION - WITH STEEL CLAMPS (MACHINES WITH SN STARTING WITH B3)(ALL SPECS) (660SJ)

FIGURE 4-23. POWER TRACK INSTALLATION - WITH STEEL CLAMP (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-24. POWER TRACK INSTALLATION (1K63FT) (660SJ)

FIGURE 4-25. BOOM VALVES INSTALLATION - WITH 2WS (600S)

FIGURE 4-26. BOOM VALVES INSTALLATION - WITH 4WS (600S)

FIGURE 4-27. BOOM VALVES INSTALLATION - WITH 2WS (660SJ)

FIGURE 4-28. BOOM VALVES INSTALLATION - WITH 4WS (660SJ)

FIGURE 4-29. PLATFORM VALVE ASSEMBLY (600S)

FIGURE 4-30. PLATFORM VALVE ASSEMBLY (660SJ)

FIGURE 4-31. BOOM SENSORS INSTALLATION (600S)

FIGURE 4-32. BOOM SENSORS INSTALLATION (660SJ)

FIGURE 4-33. BOOM SENSOR WITH COVERS INSTALLATION - STANDARD (660SJ)

FIGURE 4-34. BOOM SENSOR WITH COVERS INSTALLATION (1K63FT) (660SJ)

FIGURE 4-35. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (600S)

FIGURE 4-36. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 4-37. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3 OR C3)

SECTION 5 - PLATFORM

FIGURE 5-1. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-2. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-3. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-4. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-5. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-6. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-7. RAPID REPLACEABLE PLATFORM (30IN X 4FT) (76CM X 1.22M) (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-8. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-9. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-10. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-11. RAPID REPLACEABLE PLATFORM ASSEMBLY 36IN X 6FT (91.5CM X 1.83M) (SHIPYARD) MACHINES WITH SN STARTING WITH 03)

FIGURE 5-12. RAPID REPLACEABLE PLATFORM ASSEMBLY 36IN X 6FT (91.5CM X 1.83M) (SHIPYARD) MACHINES WITH SN STARTING WITH 03)

FIGURE 5-13. RAPID REPLACEABLE PLATFORM (30IN X 4FT) (76CM X 1.22M) (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-14. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-15. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-16. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-17. PLATFORM - SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-18. PLATFORM - DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-19. PLATFORM - SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-20. PLATFORM - DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-21. TRAY ASSEMBLY

FIGURE 5-22. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION

FIGURE 5-23. PLATFORM CONSOLE AND FOOTSWITCH ASSEMBLY

FIGURE 5-24. STEER SWITCH INSTALLATION WITHOUT TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-25. STEER SWITCH INSTALLATION WITH TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-26. FOOTSWITCH ASSEMBLY

FIGURE 5-27. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-28. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-29. SKYLINE INSTALLATION

FIGURE 5-30. SKYGLAZIER INSTALLATION - 600S & 660SJ (ANSI, AUSTRALIAN AND CSA SPECS)

FIGURE 5-31. SKYGLAZIER INSTALLATION - 600S (BRAZIL SPECS)

FIGURE 5-32. SKYGLAZIER INSTALLATION - 600S (LATIN AMERICAN SPECS)

FIGURE 5-33. SKYGLAZIER INSTALLATION - (CE CA & UK SPECS)

FIGURE 5-34. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-35. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-36. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-37. WELDER ASSEMBLY

FIGURE 5-38. SOFT TOUCH INSTALLATION - 6FT (1.83M) PLATFORM (OPTIONAL)

FIGURE 5-39. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (600S)

FIGURE 5-40. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)

FIGURE 5-41. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (600S) (OPTIONAL)

FIGURE 5-42. SOFT TOUCH INSTALLATION - OVERHEAD (ANSI EXPORT)

FIGURE 5-43. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-44. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (5FT/1.52M PLATFORM)

FIGURE 5-45. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 5-46. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 5-47. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

FIGURE 5-48. USB CHARGER INSTALLATION

FIGURE 5-49. PLATFORM BEACON INSTALLATION

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S)

FIGURE 6-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (STANDARD) (660SJ)

FIGURE 6-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (660SJ 1K63FT)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY (ALL SPECS EXCEPT CHINESE SPECS)

FIGURE 6-7. LIFT CYLINDER ASSEMBLY (CHINESE SPECS ONLY)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB (STANDARD) (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - JIB (STANDARD) (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 6-10. LIFT CYLINDER ASSEMBLY - JIB (660SJ 1K63FT)

FIGURE 6-11. STEER CYLINDER ASSEMBLY

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (600S & 660SJ STANDARD)

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - CHINESE SPEC ONLY

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (660SJ 1K63FT)

FIGURE 6-15. VALVE ASSEMBLY

SECTION 7 - HYDRAULIC

FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE)

FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE)

FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM (4WS)

FIGURE 7-4. STANDARD HYDRAULIC DIAGRAM (2WS) (600S)

FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (4WS) (600S)

FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (2WS) (600S)

FIGURE 7-7. STANDARD HYDRAULIC DIAGRAM (4WS) (600S)

FIGURE 7-8. STANDARD HYDRAULIC DIAGRAM (2WS) (660SJ)

FIGURE 7-9. STANDARD HYDRAULIC DIAGRAM (4WS) (660SJ)

FIGURE 7-10. STANDARD HYDRAULIC DIAGRAM (2WS) (660SJ)

FIGURE 7-11. STANDARD HYDRAULIC DIAGRAM (4WS) (660SJ)

FIGURE 7-12. TOW HYDRAULIC DIAGRAM

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL LAYOUT (660SJ)

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELOW

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION- 220V CEE7 2IN X 4IN POST GROUND

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITHOUT 4000S/50HZ GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 110C IEC YELLOW (CE & UK CA SPECS WITHOUT 4000S/50HZ GENERATOR)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITHOUT 4000S/50HZ GENERATOR)

FIGURE 8-13. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER

FIGURE 8-14. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-15. AC BREAKER BOX INSTALLATION - 3 BREAKERS

FIGURE 8-16. AC CABLES AND CLAMPS INSTALLATION - WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS) (600S)

FIGURE 8-17. AC CABLES AND CLAMPS INSTALLATION - WITHOUT GENERATOR (ANSI EXPORT, CE & UK CA SPECS) (600S)

FIGURE 8-18. AC CABLES AND CLAMPS INSTALLATION - WITH 2500W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (600S)

FIGURE 8-19. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W/50HZ GENERATOR (ANSI EXPORT, CE & UK CA SPECS) (600S)

FIGURE 8-20. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (600S)

FIGURE 8-21. AC CABLES AND CLAMPS INSTALLATION - WITH 7500W SKYPOWER GENERATOR (600S)

FIGURE 8-22. AC CABLES AND CLAMPS INSTALLATION - 660SJ STANDARD WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS)

FIGURE 8-23. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITHOUT GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINESE & UK CA SPECS) (660SJ)

FIGURE 8-24. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITH 2500W GENERATOR (ALL SPECS EXCEPT CE, AUSTRALIAN, CHINESE & UK CA SPECS) (660SJ)

FIGURE 8-25. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W/50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CE & UK CA SPECS) (660SJ)

FIGURE 8-26. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITHOUT GENERATOR AND WITHOUT AC CABLES (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 8-27. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CHINA, CE & UK CA SPECS) (660SJ)

FIGURE 8-28. AC CABLES AND CLAMPS INSTALLATION - WITH 7500W SKYPOWER GENERATOR (660SJ)

FIGURE 8-29. AC CABLES AND CLAMPS INSTALLATION - 660SJ 1K63FT WITHOUT GENERATOR (ANSI AND CSA SPECS)

FIGURE 8-30. AC CABLES AND CLAMPS INSTALLATION - 660SJ 1K63FT WITH 2500W GENERATOR (ANSI AND CSA SPECS)

FIGURE 8-31. AC CABLES AND CLAMPS INSTALLATION - 660SJ 1K63FT WITH 4000W/60HZ GENERATOR (ANSI AND CSA SPECS)

FIGURE 8-32. AC CABLES AND CLAMPS INSTALLATION - 660SJ 1K63FT WITH 7500W GENERATOR (ANSI AND CSA SPECS)

FIGURE 8-33. AC PLUG WITH AC CABLES INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-34. BATTERY DISCONNECT SWITCH INSTALLATION

FIGURE 8-35. BEACON JUMPER HARNESS

FIGURE 8-36. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-37. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)

FIGURE 8-38. BREAKER BOX KIT - 3 BREAKERS

FIGURE 8-39. BOOM SENSOR ASSEMBLY - LOWER (600S & 660SJ STANDARD)

FIGURE 8-40. BOOM SENSOR ASSEMBLY - UPPER

FIGURE 8-41. BOOM ANGLE SENSOR HARNESS (600S & 660SJ STANDARD)

FIGURE 8-42. BOOM SENSOR HARNESS - 660SJ 1K63FT

FIGURE 8-43. BOOM SENSOR ASSEMBLY - LOWER 660SJ 1K63FT

FIGURE 8-44. BOOM CABLE - LOWER

FIGURE 8-45. BOOM CABLE - UPPER (600S)

FIGURE 8-46. BOOM CABLE - UPPER (660SJ)

FIGURE 8-47. BREAKER BOX KIT

FIGURE 8-48. CAPACITY PROXIMITY HARNESS

FIGURE 8-49. CAPACITY PROXIMITY HARNESS

FIGURE 8-50. CAPACITY PROXIMITY EXTENSION HARNESS (660SJ 1K63FT)

FIGURE 8-51. CLEARSKY CS550 BEACON INSTALLATION (PLASTIC HOOD)

FIGURE 8-52. CLEARSKY CS550 BEACON INSTALLATION (STEEL HOOD)

FIGURE 8-53. ECU POWER JUMPER HARNESS

FIGURE 8-54. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS

FIGURE 8-55. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-56. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS

FIGURE 8-57. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-58. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS

FIGURE 8-59. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-60. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS

FIGURE 8-61. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-62. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 2WS

FIGURE 8-63. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 4WS

FIGURE 8-64. ELECTRICAL COMPONENTS INSTALLATION - 660SJ 1K63FT WITH 2WS

FIGURE 8-65. ENGINE HARNESS - DEUTZ D2011 ENGINES

FIGURE 8-66. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-67. ENGINE HARNESS - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES

FIGURE 8-68. ENGINE HARNESS - DEUTZ TD2.9L4 (EMR ENGINE)

FIGURE 8-69. ENGINE HARNESS - DEUTZ D2.9 (CHINA IV) ENGINES

FIGURE 8-70. ENGINE HARNESS - FORD ENGINES

FIGURE 8-71. FUEL HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-72. FUEL PUMP HARNESS - DEUTZ D2.9L4 - 49HP, DEUTZ TD2.9L4 - 67HP AND DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 8-73. FUEL PUMP HARNESS - DEUTZ TD2.9L4 ENGINE

FIGURE 8-74. GENERATOR HARNESS - 2500W

FIGURE 8-75. GENERATOR HARNESS - 4000W

FIGURE 8-76. GENERATOR HARNESS - 7500W SKYPOWER

FIGURE 8-77. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)

FIGURE 8-78. GROUND CONTROL HARNESS

FIGURE 8-79. GROUND CONTROL HARNESS (660SJ-1K63FT)

FIGURE 8-80. HOUR METER JUMPER HARNESS

FIGURE 8-81. LIFT CYLINDER HARNESS

FIGURE 8-82. PLATFORM BOX HARNESS

FIGURE 8-83. PLATFORM BEACON HARNESS

FIGURE 8-84. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)

FIGURE 8-85. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)

FIGURE 8-86. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE & UK CA SPEC)

FIGURE 8-87. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)

FIGURE 8-88. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)

FIGURE 8-89. RELAY & FUEL PUMP HARNESS

FIGURE 8-90. SKYEYE EMITTER HARNESS

FIGURE 8-91. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-92. SKYEYE RECEIVER HARNESS

FIGURE 8-93. SKYGUARD INTERFACE HARNESS

FIGURE 8-94. SKYLINE HARNESS

FIGURE 8-95. STROBE LIGHT CONTROL HARNESS

FIGURE 8-96. STROBE LIGHT JUMPER HARNESS

FIGURE 8-97. TELE PROXIMITY HARNESS

FIGURE 8-98. TURNTABLE HARNESS

FIGURE 8-99. TURNTABLE HARNESS (STAGE V)

FIGURE 8-100. USB HARNESS

FIGURE 8-101. VALVE HARNESS - MAIN CONTROL (2WS)

FIGURE 8-102. VALVE HARNESS - MAIN CONTROL (2WS) (STAGE V)

FIGURE 8-103. VALVE HARNESS - MAIN CONTROL (4WS)

FIGURE 8-104. VALVE HARNESS - MAIN CONTROL (4WS) (STAGE V)

FIGURE 8-105. VALVE HARNESS - PLATFORM (600S)

FIGURE 8-106. VALVE HARNESS - PLATFORM (A92.5) (660SJ)

FIGURE 8-107. VALVE HARNESS - PLATFORM (A92.20) (660SJ)

FIGURE 8-108. WHITE NOISE ALARM HARNESS

FIGURE 8-109. WORKLIGHT HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - (ANSI SPECS - ENGLISH LANGUAGE) (600S)

FIGURE 9-2. DECAL INSTALLATION - (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES) (600S)

FIGURE 9-3. DECAL INSTALLATION - (CE & UK CA SPECS - ENGLISH LANGUAGE) (600S)

FIGURE 9-4. DECAL INSTALLATION - (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES) (600S)

FIGURE 9-5. DECAL INSTALLATION - (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES) (600S)

FIGURE 9-6. DECAL INSTALLATION - (CSA SPECS - ENGLISH/FRENCH LANGUAGES) (600S)

FIGURE 9-7. DECAL INSTALLATION - (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES) (600S)

FIGURE 9-8. DECAL INSTALLATION - (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES) (600S)

FIGURE 9-9. DECAL INSTALLATION - (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES) (600S)

FIGURE 9-10. DECAL INSTALLATION - STANDARD (ANSI SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-11. DECAL INSTALLATION - 660SJ 1K63FT (ANSI & CSA SPECS - ENGLISH LANGUAGE)

FIGURE 9-12. DECAL INSTALLATION - (AUSTRALIAN SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-13. DECAL INSTALLATION - (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES) (660SJ)

FIGURE 9-14. DECAL INSTALLATION - (CE & UK CA SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-15. DECAL INSTALLATION - (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES) (660SJ)

FIGURE 9-16. DECAL INSTALLATION - (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES) (660SJ)

FIGURE 9-17. DECAL INSTALLATION - STANDARD (CSA SPECS - ENGLISH/FRENCH LANGUAGES) (660SJ)

FIGURE 9-18. DECAL INSTALLATION - 660SJ 1K63FT (CSA SPECS - ENGLISH/FRENCH LANGUAGES)

FIGURE 9-19. DECAL INSTALLATION - (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES) (660SJ)

FIGURE 9-20. DECAL INSTALLATION - (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES) (660SJ)

FIGURE 9-21. DECAL INSTALLATION - (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES) (660SJ)

FIGURE 9-22. DECALS INSTALLATION - OPTIONS

FIGURE 9-23. DECAL INSTALLATION - SOFT-TOUCH (ANSI, ANSI EXPORT & CSA SPECS) (600S)

FIGURE 9-24. DECAL INSTALLATION - SOFT-TOUCH (CE & UK CA SPECS) (600S)

FIGURE 9-25. DECAL INSTALLATION - SOFT-TOUCH (ANSI, ANSI EXPORT, CHINA & CSA SPECS) (660SJ)

FIGURE 9-26. DECAL INSTALLATION - SOFT-TOUCH (CE & UK CA SPECS) (660SJ)

FIGURE 9-27. DECAL INSTALLATION - SKYWELDER (50HZ)

FIGURE 9-28. DECAL INSTALLATION - SKYWELDER (60HZ)

FIGURE 9-29. DECAL INSTALLATION - TOW (ANSI SPECS)

FIGURE 9-30. DECAL INSTALLATION - TOW (ANSI EXPORT, CHINA, CE & UK CA SPECS)

FIGURE 9-31. DECAL INSTALLATION - TOW (CSA SPECS)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 600S 660SJ Parts Manual 3122560500

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