JLG Boom Lift 600S 660SJ Parts Catalog 31220379

Hyundai · Jun 21, 2026

JLG Boom Lift 600S 660SJ Parts Catalog 31220379
Size: 82.88 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 600S, 660SJ Boom Lift
Part Number: 31220379
Publication Date: 2025
Number of Pages: 1204 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FRONT

FIGURE 1-2. AXLE INSTALLATION - REAR (4WS ONLY)

FIGURE 1-3. AXLE INSTALLATION

FIGURE 1-4. STEER INSTALLATION - WITHOUT TOW PACKAGE

FIGURE 1-5. STEER INSTALLATION - WITH TOW PACKAGE

FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD/2WS (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-7. WHEEL DRIVE INSTALLATION - 4WD/2WS (MACHINES WITH SN STARTING WITHB3)

FIGURE 1-8. WHEEL DRIVE INSTALLATION - 4WD/4WS (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-9. WHEEL DRIVE INSTALLATION - 4WD/4WS (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-12. DRIVE HUB ASSEMBLY

FIGURE 1-13. TRACTION VALVE ASSEMBLY

FIGURE 1-14. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED (AVAILABLE ON ALL SPECS)

FIGURE 1-15. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED NON-MARKING (AVAILABLE ON ALL SPECS)

FIGURE 1-16. TIRE & WHEEL INSTALLATION - 41-18LL X 22.5 FOAM FILLED TURF & SAND (AVAILABLE ON ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 1-17. MATTRACKS INSTALLATION

FIGURE 1-18. LP TANKS AND BRACKETS INSTALLATION (FORD ENGINES)

FIGURE 1-19. FRAME COVERS INSTALLATION - 2WS

FIGURE 1-20. FRAME COVERS INSTALLATION - 4WS

FIGURE 1-21. TOW BAR INSTALLATION

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVE INSTALLATION - WITH 2WS (600S)

FIGURE 2-2. VALVE INSTALLATION - WITH 4WS (600S)

FIGURE 2-3. VALVE INSTALLATION - WITH 2WS (660SJ)

FIGURE 2-4. VALVE INSTALLATION - WITH 4WS (660SJ)

FIGURE 2-5. MAIN VALVE ASSEMBLY - 2WS

FIGURE 2-6. MAIN VALVE ASSEMBLY - 4WS

FIGURE 2-7. AXLE VALVE ASSEMBLY

FIGURE 2-8. SWING DRIVE INSTALLATION

FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-10. TURNTABLE BEARING AND LUBE INSTALLATION

FIGURE 2-11. TURNTABLE LOCK INSTALLATION

FIGURE 2-12. ROTARY COUPLING INSTALLATION - 2WS

FIGURE 2-13. ROTARY COUPLING ASSEMBLY - 2WS

FIGURE 2-14. ROTARY COUPLING INSTALLATION - 4WS

FIGURE 2-15. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-17. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-18. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-19. TANKS INSTALLATION - GAS MACHINES (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-20. TANKS INSTALLATION - GAS MACHINES (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-21. HYDRAULIC TANK ASSEMBLY (HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-22. HYDRAULIC TANK ASSEMBLY (HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-23. BATTERY AND AUXILIARY PUMP INSTALLATION

FIGURE 2-24. BATTERY AND AUXILIARY PUMP WITH DISCONNECT SWITCH INSTALLATION

FIGURE 2-25. ELECTRICAL COMPONENTS INSTALLATION- WITH 2WS (600S) (Prior to SN 0300298236)

FIGURE 2-26. ELECTRICAL COMPONENTS INSTALLATION- WITH 2WS (600S) (SN 0300298236 to Present)

FIGURE 2-27. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (Prior to SN 0300298236)

FIGURE 2-28. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (SN 0300298236 to Present)

FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS (600S) (Prior to SN 0300298236)

FIGURE 2-30. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS (600S) (SN 0300298236 to Present)

FIGURE 2-31. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (Prior to SN 0300298236)

FIGURE 2-32. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (SN 0300298236 to Present)

FIGURE 2-33. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-34. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-35. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B30001451...

FIGURE 2-36. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B3000...

FIGURE 2-37. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-38. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-39. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B3000145...

FIGURE 2-40. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300...

FIGURE 2-41. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 2WS (660SJ)

FIGURE 2-42. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 4WS (660SJ) (Prior to SN 0300298236)

FIGURE 2-43. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 4WS (660SJ) (SN 0300298236 to Present)

FIGURE 2-44. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 2WS (660SJ)

FIGURE 2-45. GROUND CONTROL ASSEMBLY (600S)

FIGURE 2-46. GROUND CONTROL ASSEMBLY (600S)

FIGURE 2-47. GROUND CONTROL ASSEMBLY - WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (600S)

FIGURE 2-48. GROUND CONTROL ASSEMBLY (660SJ)

FIGURE 2-49. GROUND CONTROL ASSEMBLY (660SJ)

FIGURE 2-50. GROUND CONTROL ASSEMBLY - WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ)

FIGURE 2-51. GROUND CONTROL ASSEMBLY - WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ)

FIGURE 2-52. HOODS INSTALLATIONS - ABS (DEUTZ D2.9L4 - 49HP ENGINE) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-53. HOODS INSTALLATIONS - ABS (DEUTZ D2.9L4 - 49HP ENGINE) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-54. HOODS INSTALLATIONS - ABS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-55. HOODS INSTALLATIONS - ABS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-56. HOOD ASSEMBLY - ENGINE SIDE (ABS)

FIGURE 2-57. HOOD ASSEMBLY - TANK SIDE (ABS) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-58. HOOD ASSEMBLY - TANK SIDE (ABS) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-59. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2.9L4 - 49HP ENGINE) (Prior to SN 0300298236)

FIGURE 2-60. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2.9L4 - 49HP ENGINE) (SN 0300298236 to Present)

FIGURE 2-61. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES) (Prior to SN 0300298236)

FIGURE 2-62. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH 03) (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES) (SN 0300298236 to Present)

FIGURE 2-63. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH B3) (Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-64. HOODS INSTALLATIONS - STEEL (MACHINES WITH SN STARTING WITH B3) (SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-65. HOODS INSTALLATION - STEEL (MACHINES WITH SN STARTING WITH B3) (DEUTZ D2.9L4 (CHINA IV) ENGINES) (Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-66. HOODS INSTALLATION - STEEL (MACHINES WITH SN STARTING WITH B3) (DEUTZ D2.9L4 (CHINA IV) ENGINES) (SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-67. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-68. HOOD ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-69. HOODS ASSEMBLY - ENGINE SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3) (DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 2-70. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH 03) (Prior to SN 0300298236)

FIGURE 2-71. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH 03) (SN 0300298236 to Present)

FIGURE 2-72. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3) (Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-73. HOOD ASSEMBLY - TANK SIDE (STEEL) (MACHINES WITH SN STARTING WITH B3) (SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-74. SIDE-SHEET ASSEMBLY - TANK SIDE

FIGURE 2-75. SIDE-SHEET ASSEMBLY - ENGINE SIDE

FIGURE 2-76. KEYSWITCH INSTALLATION (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (600S)

FIGURE 2-77. KEYSWITCH INSTALLATION (CE & UK CA SPECS) (600S)

FIGURE 2-78. KEYSWITCH INSTALLATION - WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (CE & UK CA SPECS) (600S)

FIGURE 2-79. KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPECS) (660SJ)

FIGURE 2-80. KEYSWITCH INSTALLATION (CE & UK CA SPECS) (660SJ)

FIGURE 2-81. KEYSWITCH INSTALLATION - WITH DEUTZ TD2.2L3 (STAGE V) ENGINE (CE & UK CA SPECS) (660SJ)

FIGURE 2-82. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-83. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-84. NOISE REDUCTION PACKAGE (600S)

FIGURE 2-85. NOISE REDUCTION PACKAGE (660SJ)

FIGURE 2-86. TURNTABLE COVERS INSTALLATION

FIGURE 2-87. STROBE LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298236)

FIGURE 2-88. STROBE LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON) (SN 0300298236 to Present)

FIGURE 2-89. STROBE LIGHT INSTALLATION - BLUE (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-90. STROBE LIGHT INSTALLATION - BLUE (WITHOUT CLEARSKY BEACON) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-91. STROBE LIGHT INSTALLATION - RED (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-92. STROBE LIGHT INSTALLATION - RED (WITHOUT CLEARSKY BEACON) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 2-93. WHITE NOISE ALARM (AMBIENT) INSTALLATION

FIGURE 2-94. WHITE NOISE ALARM (CONSTANT) INSTALLATION

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-3. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-4. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-5. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-6. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-7. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 3-8. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-9. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 3-10. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-11. DEUTZ D2011 ENGINE COMPONENTS

FIGURE 3-12. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION

FIGURE 3-13. DEUTZ D2011 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY

FIGURE 3-14. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY

FIGURE 3-15. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS

FIGURE 3-16. DEUTZ TD2.2L3 (STAGE V) ENGINE INSTALLATION

FIGURE 3-17. DEUTZ TD2.2L3 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY

FIGURE 3-18. DEUTZ TD2.2L3 (STAGE V) ENGINE ASSEMBLY

FIGURE 3-19. DEUTZ TD2.2L3 (STAGE V) ENGINE COMPONENTS

FIGURE 3-20. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-21. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-22. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (Prior to SN 0300294798, Prior to SN B300016709)

FIGURE 3-23. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (SN 0300294855 to Present, SN B300016837 to Present)

FIGURE 3-24. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (SN 0300294855 to Present, SN B300016837 to Present)

FIGURE 3-25. DEUTZ D2.9L4 - 49HP ENGINE INSTALLATION -WITH ARCTIC PACKAGE

FIGURE 3-26. DEUTZ D2.9L4 - 49HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-27. DEUTZ D2.9L4 - 49HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-28. DEUTZ D2.9L4 - 49HP ENGINE COMPONENTS

FIGURE 3-29. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-30. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-31. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-32. DEUTZ TD2.9L4 - 67HP ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-33. DEUTZ TD2.9L4 - 67HP ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-34. DEUTZ TD2.9L4 - 67HP ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-35. DEUTZ TD2.9L4 - 67HP ENGINE COMPONENTS

FIGURE 3-36. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES WITH ARCTIC PACKAGE

FIGURE 3-37. DEUTZ D2.9L4 ENGINE INSTALLATION (CHINA IV)

FIGURE 3-38. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (CHINA IV)

FIGURE 3-39. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)

FIGURE 3-40. DUETZ D2.9L4 ENGINE COMPONENTS (CHINA IV)

FIGURE 3-41. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE

FIGURE 3-42. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-43. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-44. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE

FIGURE 3-45. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-46. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE

FIGURE 3-47. FORD ENGINE PREP ASSEMBLY

FIGURE 3-48. FORD ENGINE COMPONENTS

FIGURE 3-49. PUMP COUPLING KIT (DEUTZ ENGINES)

FIGURE 3-50. PISTON PUMP ASSEMBLY - ALL ENGINES EXCEPT CHINA IV ENGINES AND DUETZ D2011 ENGINES ON MACHINES WITH SN STARTING WITH B3

FIGURE 3-51. PISTON PUMP ASSEMBLY - CHINA IV ENGINES AND DUETZ D2011 ENGINES ON MACHINES WITH SN STARTING WITH B3

FIGURE 3-52. BELT WITHOUT GENERATOR INSTALLATION (FORD ENGINES)

FIGURE 3-53. EXHAUST PIPE INSTALLATION - (DEUTZ D2011 ENGINES)

FIGURE 3-54. FUEL FILTER INSTALLATION (POLY FUEL TANK)

FIGURE 3-55. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES)

FIGURE 3-56. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ TD2.9L4 ENGINES)

FIGURE 3-57. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2.9L4 ENGINES)

FIGURE 3-58. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)

FIGURE 3-59. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.2L3 (STAGE V) ENGINES)

FIGURE 3-60. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-61. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)

FIGURE 3-62. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)

FIGURE 3-63. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.2L3 (STAGE V) ENGINES)

FIGURE 3-64. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 49HP ENGINES)

FIGURE 3-65. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ TD2.9L4 - 67HP ENGINES)

FIGURE 3-66. MUFFLER INSTALLATION - SPARK ARRESTING (DEUTZ D2011 ENGINES)

FIGURE 3-67. RADIATOR ASSEMBLY - DUETZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-68. TRAY JACK INSTALLATION (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-69. TRAY JACK INSTALLATION (DEUTZ TD2.2L3 (STAGE V), DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9 (CHINA IV) ENGINES)

FIGURE 3-70. QUICKFIT OIL VALVE (DEUTZ D ENGINES)

FIGURE 3-71. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-72. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-73. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2011, DEUTZ TD2.9L4 - 67HP AND FORD ENGINES)

FIGURE 3-74. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS (DEUTZ D2.9L4 - 49HP AND DEUTZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-75. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-76. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-77. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-78. 2500W GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)

FIGURE 3-79. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-80. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-81. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-82. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-83. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-84. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.2L3 (STAGE V) ENGINE) (OPTIONAL)

FIGURE 3-85. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-86. 7500W SKYPOWER GENERATOR INSTALLATION - 110/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-87. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2.9L4 - 49HP ENGINES) (OPTIONAL)

FIGURE 3-88. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

FIGURE 3-89. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)

FIGURE 3-90. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)

FIGURE 3-91. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.2L3 (STAGE V) ENGINE) (OPTIONAL)

FIGURE 3-92. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ TD2.9L4 - 67HP ENGINES) (OPTIONAL)

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION (600S)

FIGURE 4-2. BOOM INSTALLATION - STANDARD (660SJ)

FIGURE 4-3. BOOM INSTALLATION - 1K63FT (660SJ)

FIGURE 4-4. BOOM ASSEMBLY (600S)

FIGURE 4-5. BOOM ASSEMBLY - STANDARD (660SJ)

FIGURE 4-6. BOOM ASSEMBLY - 1K63FT (660SJ)

FIGURE 4-7. JIB ASSEMBLY - STANDARD (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 4-8. JIB ASSEMBLY - STANDARD (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 4-9. JIB ASSEMBLY - 1K63FT (660SJ)

FIGURE 4-10. PLATFORM ROTATOR ASSEMBLY (600S)

FIGURE 4-11. PLATFORM ROTATOR ASSEMBLY (660SJ)

FIGURE 4-12. POWER TRACK INSTALLATION - STANDARD

FIGURE 4-13. POWER TRACK INSTALLATION - 1K63FT (660SJ)

FIGURE 4-14. BOOM VALVES INSTALLATION - WITH 2WS (600S)

FIGURE 4-15. BOOM VALVES INSTALLATION - WITH 4WS (600S)

FIGURE 4-16. BOOM VALVES INSTALLATION - WITH 2WS (660SJ)

FIGURE 4-17. BOOM VALVES INSTALLATION - WITH 4WS (660SJ)

FIGURE 4-18. PLATFORM VALVE ASSEMBLY (600S)

FIGURE 4-19. PLATFORM VALVE ASSEMBLY (660SJ)

FIGURE 4-20. BOOM SENSORS INSTALLATION (600S)

FIGURE 4-21. BOOM SENSORS INSTALLATION (660SJ)

FIGURE 4-22. BOOM SENSOR WITH COVERS INSTALLATION - STANDARD (660SJ)

FIGURE 4-23. BOOM SENSOR WITH COVERS INSTALLATION - 1K63FT (660SJ) (Prior to SN 0300298236)

FIGURE 4-24. BOOM SENSOR WITH COVERS INSTALLATION - 1K63FT (660SJ) (SN 0300298236 to Present)

FIGURE 4-25. PLATFORM SUPPORT INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH SWING GATE

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (SHIPYARD MACHINES)

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT, CHINA AND CSA SPECS)

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROP BAR

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST

FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE

FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROP BAR

FIGURE 5-17. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-18. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-19. TRAY ASSEMBLY

FIGURE 5-20. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION

FIGURE 5-21. CONSOLE BOX ASSEMBLY

FIGURE 5-22. STEER SWITCH INSTALLATION WITHOUT TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-23. STEER SWITCH INSTALLATION WITH TOW PACKAGE (4WD/4WS MACHINES)

FIGURE 5-24. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 5-25. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-26. FOOTSWITCH ASSEMBLY

FIGURE 5-27. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-28. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-29. SKYEYE INSTALLATION

FIGURE 5-30. SKYGUARD BAR INSTALLATION

FIGURE 5-31. SKYLINE INSTALLATION

FIGURE 5-32. SKYGLAZIER INSTALLATION (ANSI, AUSTRALIAN AND CSA SPECS)

FIGURE 5-33. SKYGLAZIER INSTALLATION (BRAZIL SPECS) (600S)

FIGURE 5-34. SKYGLAZIER INSTALLATION (LATIN AMERICAN SPECS) (600S)

FIGURE 5-35. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-36. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-37. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-38. WELDER ASSEMBLY

FIGURE 5-39. SOFT TOUCH INSTALLATION - 6FT (1.83M) PLATFORM (OPTIONAL)

FIGURE 5-40. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (600S)

FIGURE 5-41. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)

FIGURE 5-42. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (OPTIONAL) (600S)

FIGURE 5-43. SOFT TOUCH INSTALLATION - OVERHEAD (CHINESE AND KOREAN SPECS)

FIGURE 5-44. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-45. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (5FT/1.52M PLATFORM)

FIGURE 5-46. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 5-47. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 5-48. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

FIGURE 5-49. USB CHARGER INSTALLATION

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S)

FIGURE 6-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (STANDARD) (660SJ)

FIGURE 6-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (1K63FT) (660SJ)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - BOOM

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB (STANDARD) (MACHINES WITH SN STARTING WITH 03) (660SJ)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB (STANDARD) (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 6-9. STEER CYLINDER ASSEMBLY

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (STANDARD)

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (1K63FT) (660SJ)

SECTION 7 - HYDRAULIC

FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE)

FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE)

FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM (4WS)

FIGURE 7-4. STANDARD HYDRAULIC DIAGRAM (2WS) (600S)

FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (4WS) (600S)

FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (2WS) (600S)

FIGURE 7-7. STANDARD HYDRAULIC DIAGRAM (4WS) (600S)

FIGURE 7-8. STANDARD HYDRAULIC DIAGRAM (2WS) (660SJ)

FIGURE 7-9. STANDARD HYDRAULIC DIAGRAM (4WS) (660SJ)

FIGURE 7-10. STANDARD HYDRAULIC DIAGRAM (2WS) (660SJ)

FIGURE 7-11. STANDARD HYDRAULIC DIAGRAM (4WS) (660SJ)

FIGURE 7-12. TOW HYDRAULIC DIAGRAM

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL LAYOUT

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT, AUSTRALIAN, CHINA, CE & UK CA SPECS)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-16. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER

FIGURE 8-17. AC BREAKER BOX INSTALLATION - 3 BREAKERS

FIGURE 8-18. AC CABLES AND CLAMPS INSTALLATION - WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS) (600S)

FIGURE 8-19. AC CABLES AND CLAMPS INSTALLATION - WITHOUT GENERATOR (ANSI EXPORT, CE & UK CA SPECS) (600S)

FIGURE 8-20. AC CABLES AND CLAMPS INSTALLATION - WITH 2500W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (600S)

FIGURE 8-21. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W/50HZ GENERATOR (ANSI EXPORT, CE & UK CA SPECS) (600S)

FIGURE 8-22. AC CABLES AND CLAMPS INSTALLATION - WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (600S)

FIGURE 8-23. AC CABLES AND CLAMPS INSTALLATION - WITH 7500W SKYPOWER GENERATOR (600S)

FIGURE 8-24. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS) (660SJ)

FIGURE 8-25. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITHOUT GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINA, CE & UK CA SPECS) (660SJ)

FIGURE 8-26. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITHOUT GENERATOR AND WITHOUT AC CABLES (MACHINES WITH SN STARTING WITH B3) (660SJ)

FIGURE 8-27. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITH 2500W GENERATOR (ALL SPECS EXCEPT CE & UK CA SPECS) (660SJ)

FIGURE 8-28. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITH 4000W/50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CE & UK CA SPECS) (660SJ)

FIGURE 8-29. AC CABLES AND CLAMPS INSTALLATION - STANDARD WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CHINA, CE & UK CA SPECS) (660SJ)

FIGURE 8-30. AC CABLES AND CLAMPS INSTALLATION - WITH 7500W SKYPOWER GENERATOR (660SJ)

FIGURE 8-31. AC CABLES AND CLAMPS INSTALLATION - 1K63FT WITHOUT GENERATOR (ANSI AND CSA SPECS) (660SJ)

FIGURE 8-32. AC CABLES AND CLAMPS INSTALLATION - 1K63FT WITH 2500W GENERATOR (ANSI AND CSA SPECS) (660SJ)

FIGURE 8-33. AC CABLES AND CLAMPS INSTALLATION - 1K63FT WITH 4000W/60HZ GENERATOR (ANSI AND CSA SPECS) (660SJ)

FIGURE 8-34. AC CABLES AND CLAMPS INSTALLATION - 1K63FT WITH 7500W GENERATOR (ANSI AND CSA SPECS) (660SJ)

FIGURE 8-35. AC PLUG WITH AC CABLES INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-36. BATTERY DISCONNECT SWITCH INSTALLATION

FIGURE 8-37. BEACON JUMPER HARNESS

FIGURE 8-38. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)

FIGURE 8-39. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)

FIGURE 8-40. BREAKER BOX KIT - 3 BREAKERS

FIGURE 8-41. BOOM SENSOR ASSEMBLY - LOWER (STANDARD)

FIGURE 8-42. BOOM SENSOR ASSEMBLY - UPPER

FIGURE 8-43. BOOM ANGLE SENSOR HARNESS (STANDARD)

FIGURE 8-44. BOOM SENSOR HARNESS (1K63FT) (660SJ)

FIGURE 8-45. BOOM SENSOR ASSEMBLY - LOWER (1K63FT) (660SJ)

FIGURE 8-46. BOOM CABLE - LOWER

FIGURE 8-47. BOOM CABLE - UPPER (600S)

FIGURE 8-48. BOOM CABLE - UPPER (660SJ)

FIGURE 8-49. CAPACITY PROXIMITY HARNESS

FIGURE 8-50. CAPACITY PROXIMITY HARNESS

FIGURE 8-51. CAPACITY PROXIMITY EXTENSION HARNESS (1K63FT) (660SJ)

FIGURE 8-52. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPEC)

FIGURE 8-53. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (ANSI EXPORT, RUSSIA, CE & UK CA SPECS)

FIGURE 8-54. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (AUSTRALIAN SPEC)

FIGURE 8-55. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPEC)

FIGURE 8-56. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (CHINA SPEC)

FIGURE 8-57. CLEARSKY CS550 BEACON INSTALLATION - WITH METAL HOOD

FIGURE 8-58. CLEARSKY CS550 BEACON INSTALLATION - WITH PLASTIC HOOD

FIGURE 8-59. CLEARSKY HARNESS - 3-WIRE TELEMATICS

FIGURE 8-60. CLEARSKY HARNESS - CANBUS TELEMATICS

FIGURE 8-61. ECU POWER JUMPER HARNESS

FIGURE 8-62. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS (600S) (Prior to SN 0300298236)

FIGURE 8-63. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS (600S) (SN 0300298236 to Present)

FIGURE 8-64. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (Prior to SN 0300298236)

FIGURE 8-65. ELECTRICAL COMPONENTS INSTALLATION - WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (SN 0300298236 to Present)

FIGURE 8-66. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS (600S) (Prior to SN 0300298236)

FIGURE 8-67. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS (600S) (SN 0300298236 to Present)

FIGURE 8-68. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (Prior to SN 0300298236)

FIGURE 8-69. ELECTRICAL COMPONENTS INSTALLATION - WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (600S) (SN 0300298236 to Present)

FIGURE 8-70. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-71. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-72. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B30001451...

FIGURE 8-73. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 2WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B3000...

FIGURE 8-74. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-75. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-76. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B30001451...

FIGURE 8-77. ELECTRICAL COMPONENTS INSTALLATION - STANDARD WITH 4WS AND DEUTZ TD2.2L3 (STAGE V) ENGINE (660SJ) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B3000...

FIGURE 8-78. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 2WS (660SJ)

FIGURE 8-79. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 4WS (660SJ) (Prior to SN 0300298236)

FIGURE 8-80. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 4WS (660SJ) (SN 0300298236 to Present)

FIGURE 8-81. ELECTRICAL COMPONENTS INSTALLATION - 1K63FT WITH 2WS (660SJ)

FIGURE 8-82. ENGINE HARNESS - DEUTZ D2011 ENGINES

FIGURE 8-83. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-84. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-85. ENGINE HARNESS - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES

FIGURE 8-86. ENGINE HARNESS - DEUTZ D2.9 (CHINA IV) ENGINES

FIGURE 8-87. ENGINE HARNESS - FORD ENGINES

FIGURE 8-88. FUEL HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINE

FIGURE 8-89. FUEL PUMP HARNESS - DEUTZ D2.9L4 - 49HP, DEUTZ TD2.9L4 - 67HP AND DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 8-90. GENERATOR HARNESS - 2500W

FIGURE 8-91. GENERATOR HARNESS - 4000W

FIGURE 8-92. GENERATOR HARNESS - 7500W SKYPOWER

FIGURE 8-93. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)

FIGURE 8-94. GROUND CONTROL HARNESS

FIGURE 8-95. LIFT CYLINDER HARNESS

FIGURE 8-96. PLATFORM BOX HARNESS

FIGURE 8-97. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)

FIGURE 8-98. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)

FIGURE 8-99. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE & UK CA SPEC)

FIGURE 8-100. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)

FIGURE 8-101. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)

FIGURE 8-102. RELAY & FUEL PUMP HARNESS

FIGURE 8-103. SKYEYE EMITTER HARNESS

FIGURE 8-104. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-105. SKYEYE RECEIVER HARNESS

FIGURE 8-106. SKYGUARD INTERFACE HARNESS

FIGURE 8-107. SKYLINE HARNESS

FIGURE 8-108. STROBE LIGHT CONTROL HARNESS

FIGURE 8-109. STROBE LIGHT JUMPER HARNESS

FIGURE 8-110. TELE PROXIMITY HARNESS

FIGURE 8-111. TURNTABLE HARNESS (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-112. TURNTABLE HARNESS (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-113. VALVE HARNESS - MAIN CONTROL (2WS) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-114. VALVE HARNESS - MAIN CONTROL (2WS) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-115. VALVE HARNESS - MAIN CONTROL (4WS) (Prior to SN 0300298236, Prior to SN B300017870, Excluding B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-116. VALVE HARNESS - MAIN CONTROL (4WS) (SN 0300298236 to Present, SN B300017870 to Present, Including B300014424, B300014449, B300014450, B300014451, B300014473, B300014480, B300014510 and B300014577)

FIGURE 8-117. VALVE HARNESS - PLATFORM (600S)

FIGURE 8-118. VALVE HARNESS - PLATFORM (A92.20) (660SJ)

FIGURE 8-119. VALVE HARNESS - PLATFORM (A92.5) (660SJ)

FIGURE 8-120. WHITE NOISE ALARM HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION (ANSI SPECS - ENGLISH LANGUAGE) (600S)

FIGURE 9-2. DECAL INSTALLATION (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES) (600S)

FIGURE 9-3. DECAL INSTALLATION (CE & UK CA SPECS - ENGLISH LANGUAGE) (600S)

FIGURE 9-4. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES) (600S)

FIGURE 9-5. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES) (600S)

FIGURE 9-6. DECAL INSTALLATION (CSA SPECS - ENGLISH/FRENCH LANGUAGES) (600S)

FIGURE 9-7. DECAL INSTALLATION (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES) (600S)

FIGURE 9-8. DECAL INSTALLATION (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES) (600S)

FIGURE 9-9. DECAL INSTALLATION (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES) (600S)

FIGURE 9-10. DECAL INSTALLATION - STANDARD (ANSI SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-11. DECAL INSTALLATION - 1K63FT (ANSI & CSA SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-12. DECAL INSTALLATION (AUSTRALIAN SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-13. DECAL INSTALLATION (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES) (660SJ)

FIGURE 9-14. DECAL INSTALLATION (CE & UK CA SPECS - ENGLISH LANGUAGE) (660SJ)

FIGURE 9-15. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES) (660SJ)

FIGURE 9-16. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES) (660SJ)

FIGURE 9-17. DECAL INSTALLATION - STANDARD (CSA SPECS - ENGLISH/FRENCH LANGUAGES) (660SJ)

FIGURE 9-18. DECAL INSTALLATION - 1K63FT (CSA SPECS - ENGLISH/FRENCH LANGUAGES) (660SJ)

FIGURE 9-19. DECAL INSTALLATION (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES) (660SJ)

FIGURE 9-20. DECAL INSTALLATION (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES) (660SJ)

FIGURE 9-21. DECAL INSTALLATION (LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES) (660SJ)

FIGURE 9-22. DECALS INSTALLATION - OPTIONS

FIGURE 9-23. DECAL INSTALLATION - SOFT-TOUCH (ANSI, ANSI EXPORT & CSA SPECS) (600S)

FIGURE 9-24. DECAL INSTALLATION - SOFT-TOUCH (CE & UK CA SPECS) (600S)

FIGURE 9-25. DECAL INSTALLATION - SOFT-TOUCH (ANSI, ANSI EXPORT, CHINA & CSA SPECS) (660SJ)

FIGURE 9-26. DECAL INSTALLATION - SOFT-TOUCH (CE & UK CA SPECS) (660SJ)

FIGURE 9-27. DECAL INSTALLATION - SKYWELDER (50HZ)

FIGURE 9-28. DECAL INSTALLATION - SKYWELDER (60HZ)

FIGURE 9-29. DECAL INSTALLATION - TOW (ANSI SPECS)

FIGURE 9-30. DECAL INSTALLATION - TOW (ANSI EXPORT, CHINA, CE & UK CA SPECS)

FIGURE 9-31. DECAL INSTALLATION - TOW (CSA SPECS)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 600S 660SJ Parts Catalog 31220379

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