JLG Boom Lift 600S 660SJ Operation Safety Manual 3122339300

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JLG Boom Lift 600S 660SJ Operation Safety Manual 3122339300
Size: 26.35 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Operation Safety Manual
Model: JLG 600S 660SJ Boom Lift
Part Number: 3122339300
Publication Date: 2025
Number of Pages: 166 Pages

Contents:
600S 660SJ 2501 Cover Page
Foreword
600S 660SJ 2501 Revision Log

Other Publications Available​

Serial Number Location​

Safety Precautions

General​

Pre-Operation​

1.2.1 Operator Training and Knowledge​

1.2.2 Workplace Inspection​

1.2.3 Machine Inspection​

Operation​

1.3.1 General​

1.3.2 Trip and Fall Hazards​

1.3.3 Electrocution Hazards​

1.3.4 Tipping Hazards​

1.3.5 Crushing and Collision Hazards​

Towing, Lifting, and Hauling​

Maintenance​

1.5.1 Maintenance Hazards​

1.5.2 Battery Hazards​

Long-Term Storage​

User Responsibilities, Machine Preparation, and Inspection

Personnel Training​

2.1.1 Operator Training​

2.1.2 Training Supervision​

2.1.3 Operator Responsibility​

2.1.4 Machine Familiarization​

Preparation, Inspection and Maintenance​

Machine Components​

Pre-Start Inspection​

Walk-Around Inspection​

2.5.1 Walk-Around Inspection​

Function Check - SJ Model​

SkyGuard® Function Check​

Machine Controls and Indicators

General​

Controls and Indicators​

Ground Control Station - 600S/660SJ​

3.3.1 Ground Control Station Functions​

Multifunction Display - ICE V3​

3.4.1 Multifunction Display Diagnostic Screen​

Ground Control Indicator Panel - ICE HC3 - Fuel Gauge​

3.5.1 Ground Control Indicator Panel Functions​

Platform Control Station - S Series​

3.6.1 Platform Control Station Functions​

Platform Indicator Panel - ICE HC3 - Fuel Gauge​

3.7.1 Platform Control Indicator Panel Functions​

Beacons (With SkyGuard)​

3.8.1 ClearSky® LED Motion / Amber Beacon (CS550)​

3.8.2 Amber Beacon​

3.8.3 Blue or Red SkyGuard® Beacon​

Machine Operation

General SJ 360 Continuous Swing​

Operating Characteristics And Limitations - 600 Series​

4.2.1 Operating Conditions​

4.2.2 Platform Load Sensing System (LSS)​

4.2.3 Capacity Zones​

600S/660SJ Stability​

Engine Operation​

4.4.1 Starting Procedure​

4.4.2 Shutdown Procedure​

Air Shutoff Valve (ASOV)​

Fuel Shutoff System (Reserve) - Fuel Gauge​

Diesel Particulate Filter - Standstill Cleaning(If Equipped)​

4.7.1 Standstill Cleaning/ Maintenance Standstill Cleaning​

DPF - Canceling/Unsuccessful Standstill​

4.8.1 Canceling Maintenance Standstill/Standstill Cleaning​

4.8.2 Unsuccessful Cleaning Event​

DPF Filter Replacement Due to Ash Load​

Traveling (Driving)​

4.10.1 Traveling Forward and Reverse​

600S/660SJ Traveling (Grade/Side Slope)​

4.11.1 Traveling on a Grade​

Steering​

Platform - Standard Booms​

4.13.1 Platform Level Adjustment​

4.13.2 Platform Rotation​

Boom - SJ Models​

4.14.1 Swinging the Boom​

4.14.2 Raising and Lowering the Main Boom​

4.14.3 Telescoping the Main Boom​

Battery Quick-Disconnect (If Equipped)​

Function Speed Control - SJ Core Boom​

USB Charging Port​

ClearSky Smart Fleet​

Access Control (Boom)​

SkyGuard Activation/Deactivation - SJ​

Oscillating Axle Lockout Test (If Equipped)​

Towing (If Equipped)​

Auxiliary Power - SJ​

4.23.1 Activating Auxiliary Power from the Platform Control Station​

4.23.2 Activating Auxiliary Power from the Ground Control Station​

Dual Fuel System (Gas Engine Only)​

4.24.1 Changing From Gasoline to LP Gas​

4.24.2 Changing From LP Gas to Gasoline​

Shut Down And Park​

Lifting And Tie Down​

4.26.1 Lifting​

4.26.2 Tie Down​

Lifting Chart - 600S-660SJ​

600S/660SJ Safety Decal Locations​

Emergency Procedures

General​

Incident Notification - Boom​

Emergency Operation​

5.3.1 Operator Unable to Control Machine​

5.3.2 Platform or Boom Caught Overhead​

Emergency Towing Procedures​

ClearSky Smart Fleet - Locked Out State​

Accessories

600S 660SJ Accessory Table​

Bolt-On External Fall Arrest​

6.2.1 Inspection Before Use​

Fabric Mesh to Mid/Top Rail​

Fall Arrest Platform​

6.4.1 Safety Precautions​

Nite Bright​

Pipe Racks​

6.6.1 Capacity Specifications​

6.6.2 Safety Precautions​

6.6.3 Preparation and Inspection​

6.6.4 Operation​

Platform Mesh to Mid/Top Rail​

Platform Mid Rail Deck​

6.8.1 Accessory Installation​

6.8.2 Access to Manual Box​

Platform Top Rail Extension​

Platform Work Lights​

Quad Tracks​

6.11.1 Quad Track Damage​

6.11.2 Towing Machine with Quad Tracks Installed​

6.11.3 Quad Track Replacement​

6.11.4 Quad Track Installation​

SkyGlazier​

6.12.1 Capacity Specifications​

6.12.2 Safety Precautions​

6.12.3 Preparation and Inspection​

6.12.4 Operation​

SkyPower 7.5kW and Generator 4kW​

6.13.1 Output​

6.13.2 Safety Precautions​

6.13.3 Preparation and Inspection​

6.13.4 Operation​

SkySense​

6.14.1 Preparation and Inspection​

6.14.2 Operation​

6.14.3 SkySense Platform Panel Indicators​

6.14.4 SkySense Alarm​

6.14.5 SkySense Override Button​

6.14.6 SkySense Coverage Areas​

SkySense Platform Bumper Padding​

SkyWelder​

6.16.1 Operation​

6.16.2 Generator Output​

6.16.3 Welding Accessories​

6.16.4 Safety Precautions​

6.16.5 Preparation and Inspection​

Soft Touch​

Soft Touch Max Work Load Capacities - 600S, 660SJ​

General Specifications and Operator Maintenance

General​

600S 660SJ Operating Specifications​

7.2.1 Dimensional Data​

7.2.2 Capacities​

7.2.3 Engine Data​

7.2.4 Tires​

7.2.5 Critical Stability Weights​

Hydraulic Oil Specifications - Introduction​

Engine Oil Operating Temperature Specifications​

Operator Maintenance and Lubrication Diagram 600S/660SJ​

7.5.1 Deutz 2011 Engine​

7.5.2 Deutz TD 2.9L, 2.2L Stage V​

7.5.3 Ford DF 2.5L, MSG 425​

Operator Maintenance 600S/660SJ​

Tires and Wheels - 9 Lug Nuts​

7.7.1 Tire Damage​

7.7.2 Tire Replacement​

7.7.3 Wheel Replacement​

7.7.4 Wheel Installation​

Oscillating Axle Lockout Test (If Equipped)​

Propane Fuel System Pressure Relief​

Radio Frequency (RF) Information​

7.10.1 Federal Communications Commission (FCC)​

7.10.2 Innovation, Science and Economic Development (ISED)​

7.10.3 European Union Conformity (CE)​

Supplemental Information - CE/UKCA​

EC Declaration of Conformity - 660 SJ Series​

UKCA Declaration of Conformity - 660 SJ Series​