JLG Boom Lift 600S 600SJ 660SJ Parts Catalog 3121207

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JLG Boom Lift 600S 600SJ 660SJ Parts Catalog 3121207
Size: 35.32 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 600S 600SJ 660SJ Boom Lift
Part Number: 3121207
Publication Date: 2025
Number of Pages: 430 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATION​

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATION​

FIGURE 1-3. 4WS REAR STEERING INSTALLATION​

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS​

FIGURE 1-5. DRIVE HUB ASSEMBLY​

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300098764)​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300098765 through 0300171769, SN B300000100 through B300000969)​

FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)​

FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATIONS​

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY​

FIGURE 2-3. ACCESSORY VALVE ASSEMBLY​

FIGURE 2-4. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS​

FIGURE 2-5. SWING HUB ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300137441)​

FIGURE 2-6. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0300087000 through 0300137441)​

FIGURE 2-7. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES) (SERVICE REPLACEMENT) (SN 0300087000 through 0300137440)​

FIGURE 2-8. SWING MOTOR/BRAKE/HUB ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300137441 through 0300171769, SN B300000100 through B300000969)​

FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300140223)​

FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300140223 through 0300171769, SN B300000100 through B300000969)​

FIGURE 2-11. DEUTZ ENGINE INSTALLATION​

FIGURE 2-12. FORD ENGINE INSTALLATION​

FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)​

FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)​

FIGURE 2-15. PISTON PUMP ASSEMBLY​

FIGURE 2-16. GEAR PUMP ASSEMBLY​

FIGURE 2-17. TANK INSTALLATIONS​

FIGURE 2-18. ROTARY COUPLING INSTALLATION​

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)​

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (WITH UGM)​

FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)​

FIGURE 2-22. ENGINE TRAY JACK INSTALLATION (OPTIONAL)​

FIGURE 2-23. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300089988)​

FIGURE 2-24. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS (USA BUILT MACHINES) (SN 0300089988 through 0300171769)​

FIGURE 2-25. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS​

FIGURE 2-26. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)​

FIGURE 2-27. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)​

FIGURE 2-28. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)​

FIGURE 2-29. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)​

FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES (OPTIONAL)​

FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (OPTIONAL)​

FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES (OPTIONAL)​

SECTION 3 - BOOM

FIGURE 3-1. BOOM INSTALLATION (600S)​

FIGURE 3-2. BOOM INSTALLATION (600SJ,660SJ)​

FIGURE 3-3. MAIN BOOM ASSEMBLIES​

FIGURE 3-4. ROTATOR ASSEMBLIES​

FIGURE 3-5. POWER TRACK INSTALLATIONS​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION​

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)​

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300138728)​

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300138729 through 0300171769, SN B300000100 through B300000969)​

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-11. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)​

FIGURE 4-12. PLATFORM BUMPER PADDING INSTALLATIONS (OPTIONAL)​

FIGURE 4-13. SKYGLAZIER INSTALLATION​

FIGURE 4-14. SKYWELDER INSTALLATION (50HZ)​

FIGURE 4-15. SKYWELDER INSTALLATION (60HZ)​

FIGURE 4-16. WELDER ASSEMBLY​

FIGURE 4-17. SKYCUTTER INSTALLATION​

FIGURE 4-18. SKYCUTTER INSTALLATION​

FIGURE 4-19. PLASMA CUTTER ASSEMBLY​

FIGURE 4-20. PLASMA CUTTER ASSEMBLY​

FIGURE 4-21. PIPE RACKS INSTALLATION​

FIGURE 4-22. SKYAIR AIR COMPRESSOR INSTALLATION​

FIGURE 4-23. AIR COMPRESSOR ASSEMBLY​

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE​

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (600S)​

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (600SJ,660SJ)​

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (ORIGINAL EQUIPMENT) (600SJ,660SJ)​

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (JIB) (SERVICE REPLACEMENT) (600SJ,660SJ)​

FIGURE 5-7. LIFT CYLINDER ASSEMBLY (JIB) (SERVICE REPLACEMENT) (600SJ,660SJ)​

FIGURE 5-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 5-9. MASTER CYLINDER ASSEMBLY​

FIGURE 5-10. MASTER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (600S)​

FIGURE 5-11. MASTER CYLINDER ASSEMBLY (SERVICE REPACEMENT) (600SJ,660SJ)​

FIGURE 5-12. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300142634)​

FIGURE 5-13. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300142635 through 0300171769, SN B300000100 through B300000969)​

FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLIES​

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE AND STEER (2WD/2WS)​

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE AND STEER (4WD/2WS)​

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE​

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD​

FIGURE 6-5. HYDRAULIC DIAGRAM LIST​

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST​

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)​

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM)​

FIGURE 7-4. AC CABLES INSTALLATION (CE GERMAN AND CE UK SPECS)​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)​

FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)​

FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)​

FIGURE 8-4. DECAL INSTALLATION (COUNTRY SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)​

FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) (USA BUILT MACHINES) (SN 0300087000 through 0300087911)​

FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300087912 through 0300171769, SN B300000100 through B300000969)​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. STANDARD PARTS​

FIGURE 9-2. VARIABLE PARTS​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS (600S,600SJ,660SJ)​

PART NUMBER INDEX