JLG Boom Lift 600S 600SJ 660SJ Illustrated Parts Manual 3120720

[Hubert Veidt]

Download this document, you need 500 Gallons

JLG Boom Lift 600S 600SJ 660SJ Illustrated Parts Manual 3120720
Size: 16.79 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Illustrated Parts Manual
Model: JLG 600S 600SJ 660SJ Boom Lift
Serial Number: Prior To 0300068000
Part Number: 3120720
Publication Date: 2009
Number of Pages: 368 Pages

Contents:
Section 1 Frame
Figure 1-1. 2wd Front Axle And Steering Installations
Figure 1-2. 4wd Front Axle And Steering Installations
Figure 1-3. 4ws Rear Steering Installations
Figure 1-4. Tire And Wheel Drive Installations
Figure 1-5. Drive Hub Assembly (Prior To S/N 64395)
Figure 1-6. Drive Hub Assembly (S/N 64395 To S/N 68000)
Figure 1-7. Drive Brake Assembly
Figure 1-8. Drive Motor Assembly - Rexroth
Figure 1-9. Drive Valves & Shields Installation (Frame Mounted)
Figure 1-10. Tow Package Installation (Optional)
Section 2 Turntable
Figure 2-1. Control Valves Installations
Figure 2-2. Main Control Valve Assembly
Figure 2-3. Accessory Valve Assembly
Figure 2-4. Swing Drive, Turntable Bearing & Lock Installations
Figure 2-5. Swing Hub Assembly
Figure 2-6. Swing Brake Assembly
Figure 2-7. Swing Motor Assemblies
Figure 2-8. Continental Engine Installation
Figure 2-9. Generator Installation - Continental Engine (Optional)
Figure 2-10. Deutz Engine Installation (Prior To S/N 30041)
Figure 2-11. Deutz Engine Installation - With Noise Reduction (S/N 30041 To S/N 68000)
Figure 2-12. Generator Installation - Deutz Machines (Optional)
Figure 2-13. Ford Engine Installations - Lrg423 (Prior To S/N 37117)
Figure 2-14. Ford Engine Installations - Lrg425 With Carburetor (S/N 37117 To S/N 68000)
Figure 2-15. Ford Engine Installations - Lrg425 With Efi (S/N 48907 To S/N 68000)
Figure 2-16. Dual Fuel Installations (Ford Machine With Carburetor) (Optional)
Figure 2-17. Dual Fuel Installations (Ford Machine Option) (S/N 48907 To S/N 68000)
Figure 2-18. Generator Installation - Ford Machines (Optional)
Figure 2-19. Isuzu Engine Installation - 4jb1 (S/N 57373 To S/N 68000)
Figure 2-20. Piston Pump Assembly
Figure 2-21. Gear Pump Assembly
Figure 2-22. Tank Installations
Figure 2-23. Rotary Coupling Installation
Figure 2-24. Ground Control Box Assembly (Prior To S/N 61927)
Figure 2-25. Ground Control Box Assembly (Ade System) (S/N 61927 To S/N 68000)
Figure 2-26. Electrical Options Installation (Turntable Mounted)
Figure 2-27. Engine Tray Jack Installation (Optional)
Figure 2-28. Hoods & Lifting Plate Installations - Without Noise Reduction (Prior To S/N 27943)
Figure 2-29. Hoods & Lifting Plate Installations - With Noise Reduction (S/N 27943 To S/N 68000)
Section 3 Boom
Figure 3-1. Boom Installations - 600s
Figure 3-2. Boom Installations - 600sj & 660sj
Figure 3-3. Main Boom Assemblies
Figure 3-4. Rotator Assemblies (Front Entry Platform)
Figure 3-5. Rotator Assemblies (Side Entry Platform)
Figure 3-6. Power Track Installations - Plastic Track (Prior To S/N 60842)
Figure 3-7. Power Track Installations - Steel Track (S/N 60842 To S/N 68000)
Figure 3-8. Boom Wipers Installation (Optional)
Section 4 Platform
Figure 4-1. Platform Components Installation (Front Entry)
Figure 4-2. Platform Components Installation (Side Entry)
Figure 4-3. Platform Console Assembly (Prior To S/N 61927)
Figure 4-4. Platform Console Assembly (Ade System) (S/N 61927 To S/N 68000)
Figure 4-5. Controller Assembly (Swing And Lift) (Prior To S/N 39654)
Figure 4-6. Controller Assembly (Swing And Lift) (S/N 39654 To S/N 61927)
Figure 4-7. Controller Assembly (Swing And Lift) (Ade System) (S/N 61927 To S/N 68000)
Figure 4-8. Controller Assembly (Drive And Steer) (Prior To S/N 39654)
Figure 4-9. Controller Assembly (Drive And Steer) (S/N 39654 To S/N 61927)
Figure 4-10. Controller Assembly (Drive And Steer) (Ade System) (S/N 61927 To S/N 68000)
Figure 4-11. Soft Touch System Installation (Optional)
Section 5 Cylinder
Figure 5-1. Axle Lockout Cylinder Assembly
Figure 5-2. Platform Level Cylinder Assembly - 600s
Figure 5-3. Platform Level Cylinder Assemblies - 600sj & 660sj
Figure 5-4. Main Lift Cylinder Assembly
Figure 5-5. Articulating Jib Lift Cylinder Assembly - 600sj & 660sj
Figure 5-6. Master Cylinder Assemblies
Figure 5-7. Steer Cylinder Assembly
Figure 5-8. Telescope Cylinder Assemblies
Figure 5-9. Cylinder Bellows Installations (Optional)
Section 6 Hydraulic
Figure 6-1. Hydraulic Diagram - Drive & Steer (2wd/2ws)
Figure 6-2. Hydraulic Diagram - Drive & Steer (4wd/2ws)
Figure 6-3. Hydraulic Diagram - Oscillating Axle
Figure 6-4. Hydraulic Diagram - Standard
Figure 6-5. Hydraulic Diagram
Section 7 Electrical
Figure 7-1. Electrical Diagram List
Figure 7-2. Electrical Schematic - Deutz Engine (Prior To S/N 35129 With Colored Wiring)
Figure 7-3. Electrical Schematic - Deutz Engine (S/N 35129 To S/N 61927 With Numbered Colored Wiring)
Figure 7-4. Electrical Schematic - Deutz Engine (Ul) (S/N 39457 To S/N 68000 With Numbered Colored Wiring)
Figure 7-5. Electrical Schematic - Ford Engine (Prior To S/N 35129 With Colored Wiring)
Figure 7-6. Electrical Schematic - Ford Engine (S/N 35129 To S/N 68000 With Numbered Colored Wiring)
Figure 7-7. Electrical Schematic - Ford Engine (Ul) (S/N 39457 To S/N 68000 With Numbered Colored Wiring)
Figure 7-8. Electrical Schematic - Ford Engine (Ul Machines With Lp Gas) (S/N 39457 To S/N 68000 With Numbered Colored Wiring)
Figure 7-9. Electrical Schematic - Ford Efi Engine (S/N 52735 To S/N 61927)
Figure 7-10. Electrical Schematic - Isuzu Engine (S/N 57373 To S/N 68000)
Figure 7-11. Electrical Schematic - Deutz/Ford Efi Engine (Ade System) (S/N 61927 To S/N 68000)
Figure 7-12. Harness Components Installation (Prior To S/N 61927)
Figure 7-13. Harness Components Installation (Ade System) (S/N 61927 To S/N 63909)
Figure 7-14. Harness Components Installation (Ade System) (S/N 64499 To S/N 68000)
Section 8 Decals
Figure 8-1. Decals Installation - Standard
Figure 8-2. Decal Installation - Country Spec
Section 9 Recommended Service Parts Stock
Section 10 Special Options