JLG Boom Lift 600S 600SJ 660SJ 600A 600AJ Service And Maintenance Manual 3120718

[Hubert Veidt]

Download this document, you need 750 Gallons

JLG Boom Lift 600S 600SJ 660SJ 600A 600AJ Service And Maintenance Manual 3120718
Size: 28.10 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Service And Maintenance Manual, Hydraulic And Electrical Schematic
Model: JLG 600S 600SJ 660SJ 600A 600AJ Boom Lift
Serial Number: Prior To 0300080000
Part Number: 3120718
Publication Date: 2005
Number of Pages: 322 Pages

Contents:
Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
A General
B Hydraulic System Safety
C Maintenance
Section 1. specifications
1.1 Capacities
1.2 Component Data
1.3 Performance Data
1.4 Function Speeds
1.5 Torque Requirements
1.6 Lubrication
1.7 Pressure Settings
1.8 Cylinder Specifications
1.9 Major Component Weights
1.10 Critical Stability Weights
1.11 Serial Number Locations
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
2.2 Service and Guidelines
2.3 Lubrication and Information
2.4 Cylinder Drift Test
2.5 Pins and Composite Bearing Repair Guidelines
2.6 Welding on JLG Equipment
2.7 Applying Silicone Dielectric Compound to Electrical Connections
2.8 AMP Connector
2.9 Deutsch Connectors
Section 3. chassis & turntable
3.1 Drive Torque hub, Prior to S/N 75606
3.2 Torque Hub, Drive (Auburn Gear)
3.3 Drive Torque hub, S/N 75606 to Present
3.4 Drive Brake - Mico, Prior to S/N 75606
3.5 Free Wheeling Option
3.6 Drive Motor (600S, 600A 4WD)
3.7 Drive Motor (600A 2WD)
3.8 Drive Motor Adjustment Procedure (S Models Only, Prior to S/N 75606)
3.9 Oscillating Axle Bleeding Procedure and Lockout Test
3.10 Steer Adjustments (S Models)
3.11 Swing Hub
3.12 Swing Bearing
3.13 Swing Brake - Mico
3.14 Tilt Alarm Switch (Machines With External Tilt Sensor)
3.15 Spark Arrester Cleaning Instructions
3.16 Rotary Coupling - 600s s/n 75606 TO pRESENT
3.17 Dual Fuel System
3.18 Electric Governor Installation and Adjustments - Ford LRG Engine
3.19 Throttle Checks and Adjustments - Deutz or Continental Engine (Prior to S/N 61927)
3.20 Automatic Choke Adjustment - Ford Engine
3.21 Cold Weather Starting Difficulty
3.22 GLow Plugs
3.23 Ford EFI Engine (machines after SN 48907)
3.24 Ford LPG System (S Models after S/N 79619 & A Models after S/N 79888)
Section 4. boom & platform
4.1 Boom Rope Torquing Procedures
4.2 Wear Pads
4.3 Wire Rope (S Models)
4.4 Boom Maintenance (S Models)
4.5 Boom Maintenance (A Models)
4.6 Tower Boom
4.7 Articulating Jib Boom
4.8 Limit Switches and Cam Valve Adjustment
4.9 Platform
4.10 Rotator - Helac
4.11 Drive Card Setup Procedures
4.12 Foot Switch Adjustment
4.13 Boom Synchronizing Procedure (A Models Only)
Section 5. hydraulics
5.1 Cylinders - Theory of Operation
5.2 Cylinder Checking Procedure
5.3 Cylinder Repair
5.4 Cylinder Removal and Installation (S Models)
5.5 Cylinder Removal and Installation (A Models)
5.6 Variable Displacement pump (M46 series)
5.7 Valves - Theory of Operation
5.8 Pressure Setting Procedures (S and A Models)
5.9 Hydraulic Component Start-Up Procedures and Recommendations
5.10 Hydraulic Pump W/hayes Pump Drive Coupling Lubrication
Section 6. JLG Control SystEM
6.1 Introduction
6.2 To Connect the JLG Control System Analyzer
6.3 Using the Analyzer
6.4 Changing the Access Level of the Hand Held Analyzer
6.5 Adjusting Parameters Using the Hand Held Analyzer
6.6 Machine Setup
6.7 Level Vehicle Description
6.8 Machine Personality Settings
6.9 Analyzer Diagnostics Menu Structure
Section 7. schematics
7.1 General
7.2 Troubleshooting
7.3 Hydraulic Circuit Checks
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Fax: (717) 485-6417